CN219986122U - Automatic riveting equipment for water heater mask - Google Patents

Automatic riveting equipment for water heater mask Download PDF

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Publication number
CN219986122U
CN219986122U CN202320944643.6U CN202320944643U CN219986122U CN 219986122 U CN219986122 U CN 219986122U CN 202320944643 U CN202320944643 U CN 202320944643U CN 219986122 U CN219986122 U CN 219986122U
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China
Prior art keywords
mask
water heater
slip table
clamping mechanism
face guard
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Active
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CN202320944643.6U
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Chinese (zh)
Inventor
刘寿松
张鸿彬
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Hunan Chuangyan Industrial Technology Research Institute Co ltd
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Hunan Chuangyan Industrial Technology Research Institute Co ltd
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Abstract

The utility model discloses automatic riveting equipment for a water heater mask, which comprises a six-axis robot, a blanking sliding table, a single riveting point riveting machine and a clamping mechanism, wherein the six-axis robot is arranged on the blanking sliding table; discharging sliding table: the upper end of the mask is provided with a second mask; six-axis robot: the robot is respectively positioned at the left side and the right side of the blanking slipway, and the lower ends of the six-axis robots are respectively provided with a robot base; and (3) a clamping mechanism: the clamping mechanism is arranged at one end of the six-axis robot far away from the center of the interior of the blanking slipway, a first mask is arranged in the clamping mechanism, and top plates are arranged in the first mask and the second mask; single riveting point riveting machine: the feeding sliding tables are respectively positioned at the rear sides of the feeding sliding tables; wherein: still include the PLC controller, this automatic riveting equipment of water heater face guard can snatch the work to the water heater face guard of different model sizes, snatchs the back to the water heater face guard can be through the lead screw structure auto-lock, can carry out further absorption to the water heater face guard simultaneously fixedly to improve the stability of water heater face guard.

Description

Automatic riveting equipment for water heater mask
Technical Field
The utility model relates to the technical field of water heater mask processing equipment, in particular to automatic riveting equipment for a water heater mask.
Background
The water heater is a device which can change the temperature of cold water into hot water in a certain time through various physical principles, and can be divided into an electric water heater, a gas water heater, a solar water heater and the like according to different principles, a water heater mask is often required to be installed on the outer surface of the water heater during the production of the water heater, the water heater mask consists of a mask and a top plate, the water heater mask can protect the water heater, the water heater mask is often required to rivet the mask and the top plate through riveting equipment during the processing, and in the prior art: patent of the publication number CN 115740343A discloses to relate to a riveting equipment, this riveting equipment includes the organism, positioning mechanism, riveting mechanism and material feeding unit, the organism is formed with the installation face, and be equipped with rotatable rotating platform on it, positioning mechanism includes locating piece and a plurality of symmetry locate the peripheral locating component of locating piece, locating piece detachably locates rotating platform, this riveting equipment is through the removal of locating component drive locating piece, thereby the spacing fixed to the water heater face guard of different model sizes, but often need increase extra auto-lock unit and carry out the locking fixed to the locating piece, the operation is more loaded down with trivial details, simultaneously because the manipulator needs to carry out the removal or the rotation of making a round trip to the water heater face guard in subsequent riveting work, single through the locating piece to carry out spacing fixed condition that leads to appearing the water heater face guard at rotatory in-process easily, riveting efficiency has been influenced, for this reason, we propose an automatic riveting equipment of water heater face guard.
Disclosure of Invention
The utility model aims to overcome the existing defects, and provides automatic riveting equipment for the water heater mask, which can grab water heater masks of different sizes through the matching arrangement of a servo motor and a bidirectional screw rod, can self-lock through a screw rod structure after grabbing the water heater mask, is different in adjustment mode, can further adsorb and fix the water heater mask through the matching arrangement of a vacuum chuck and an electromagnet, solves the problem that the riveting efficiency is affected due to falling of the water heater mask in the process of driving the water heater mask to rotate by a mechanical arm, and can effectively solve the problem in the background technology.
In order to achieve the above purpose, the present utility model provides the following technical solutions: an automatic riveting device for a water heater mask comprises a six-axis robot, a blanking slipway, a single riveting point riveting machine and a clamping mechanism;
discharging sliding table: the upper end of the mask is provided with a second mask;
six-axis robot: the robot is respectively positioned at the left side and the right side of the blanking slipway, and the lower ends of the six-axis robots are respectively provided with a robot base;
and (3) a clamping mechanism: the clamping mechanism is arranged at one end of the six-axis robot far away from the center of the interior of the blanking slipway, a first mask is arranged in the clamping mechanism, and top plates are arranged in the first mask and the second mask;
single riveting point riveting machine: the feeding sliding tables are respectively positioned at the rear sides of the feeding sliding tables;
wherein: still include the PLC controller, the PLC controller is located the outside of unloading slip table, the input and the external power source electricity of PLC controller are connected, six robots are connected with the two-way electricity of PLC controller, the input of single riveting point riveter is connected with the output electricity of PLC controller, cooperation through servo motor and two-way screw rod sets up, can snatch the work to the water heater face guard of different model sizes, snatch the back to the water heater face guard, can pass through the lead screw structure auto-lock, the adjustment mode is different, cooperation through vacuum chuck and electro-magnet sets up simultaneously, can carry out further absorption fixedly to the water heater face guard, the problem that the manipulator drops and influences riveting efficiency because of the water heater face guard in the in-process that drives the water heater face guard and carry out rotary movement has been solved.
Further, fixture includes installing frame, limiting plate and connecting block, the connecting block sets up respectively in six robots and keeps away from the inside central one end of unloading slip table, and the connecting block is kept away from the inside central one end of unloading slip table and all is provided with the installing frame, and the inside of installing frame is equal sliding connection has the limiting plate, can snatch work to the water heater face guard of different model sizes.
Further, fixture still includes mount pad and two-way screw rod, the mount pad sets up in the inside of installing the frame respectively, is connected with two-way screw rod through the bearing rotation between two vertical adjacent mount pads, two-way screw rod be close to the screw hole threaded connection that the one end of unloading slip table inside center set up with the limiting plate respectively, can adjust the position of limiting plate through two-way screw rod.
Further, fixture still includes servo motor and belt pulley, servo motor sets up in the outside of installing frame respectively, and the right-hand member of servo motor output shaft and the right side of two-way screw extrados all are provided with the belt pulley, are connected through belt drive between two vertically adjacent belt pulleys, and servo motor's input all is connected with the output electricity of PLC controller, can drive two-way screw through the belt pulley and rotate.
Further, fixture still includes the electro-magnet, the electro-magnet all sets up in the inside of installing frame, and the lower extreme of electro-magnet all contacts with the upper end of face guard one, and the input of electro-magnet all is connected with the output electricity of PLC controller and can carry out further absorption fixedly to the water heater face guard, has solved the manipulator and has carried out rotatory in-process that removes because of the water heater face guard drops and influence the problem of riveting efficiency.
Further, fixture still includes vacuum chuck, vacuum chuck sets up respectively in the middle part of the relative medial surface of two vertical adjacent limiting plates, and the relative medial surface of vertical adjacent vacuum chuck all contacts with the surface of face guard one, has improved the stability of water heater face guard.
Further, still include preassembly location slip table, preassembly location slip table all is located the front side of unloading slip table, and face guard one has all been placed to preassembly location slip table's upper end, and preassembly location slip table's input all is connected with the output electricity of PLC controller, can drive the water heater face guard and remove to realize automatic feeding work.
Further, still include outside guardrail, outside guardrail is located the outside of unloading slip table, and six robots, single riveting point riveter and preassembly location slip table all are located the inside of outside guardrail, and the inside device of the automatic riveting equipment of water heater face guard can be prevented to the existence of outside guardrail 0 to protect, prevents that the inside device of the automatic riveting equipment of water heater face guard from receiving the striking of outside debris and receiving the damage.
Compared with the prior art, the utility model has the beneficial effects that: the automatic riveting equipment for the water heater mask has the following advantages:
when face guard one moves to preassemble location slip table edge, through PLC controller regulation and control, the electro-magnet starts to operate, adsorb face guard one, later through PLC controller regulation and control, servo motor starts to operate, servo motor's output shaft drives the belt pulley rotation, the belt pulley that the output shaft right-hand member set up passes through the belt and drives the belt pulley rotation that the right side set up of bi-directional screw extrados, thereby drive bi-directional screw rotation, bi-directional screw drives the limiting plate at rotatory in-process and removes, the interval between two vertically adjacent limiting plates is reduced gradually this moment, last limiting plate carries out further absorption fixedly to face guard one through vacuum chuck, cooperation setting through servo motor and bi-directional screw, can snatch the work to the water heater face guard of different model sizes, snatch the back to the water heater face guard can be through the lead screw structure auto-lock, the adjustment mode is different, cooperation setting through vacuum chuck and electro-magnet simultaneously, can carry out further absorption fixedly to the water heater face guard, the problem that the manipulator drops and influences efficiency because of the water heater face guard of rotatory removal is driven to the in-heater face guard of manipulator has been solved.
Drawings
FIG. 1 is a schematic diagram of the structure of the present utility model;
FIG. 2 is a schematic view of the front cross-sectional structure of the present utility model;
FIG. 3 is a schematic view of the structure of the present utility model when gripping a workpiece;
FIG. 4 is a schematic view of a clamping mechanism according to the present utility model;
fig. 5 is a schematic view of the mask body structure of the present utility model.
In the figure: six robots, 2 PLC controllers, 3 robot bases, 4 clamping mechanisms, 41 mounting frames, 42 limiting plates, 43 servo motors, 44 mounting seats, 45 bidirectional screws, 46 belt pulleys, 47 vacuum chucks, 48 electromagnets, 49 connecting blocks, 5 masks I, 6 masks II, 7 top plates, 8 blanking slipways, 9 preassembling positioning slipways, 10 external guardrails and 11 single riveting point riveter.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Referring to fig. 1-5, the present utility model provides the following technical solutions:
embodiment one: an automatic riveting device for a water heater mask comprises a six-axis robot 1, a blanking sliding table 8, a single-riveting-point riveting machine 11 and a clamping mechanism 4;
blanking slipway 8: the second face mask 6 is placed at the upper end of the riveting device, after the riveting is finished, the mobile equipment moves the riveted water heater face mask to the upper side of the blanking sliding table 8, then the clamping equipment places the riveted water heater face mask on the upper side of the blanking sliding table 8 through the regulation and control of the control equipment, and 5 seconds are required for the mobile equipment to place the riveted water heater face mask on the blanking sliding table 8;
six-axis robot 1: the six-axis robot 1 is arranged on the left side and the right side of a blanking sliding table 8 respectively, the lower ends of the six-axis robot 1 are provided with robot bases 3, the six-axis robot 1 starts to operate through the regulation and control of control equipment, a first mask 5 is moved to the lower side of a single-riveting-point riveting machine 11 through a limiting plate 42, and a pre-installed water heater mask of a six-axis robot 1 positioning platform is grabbed and moved to a riveting position through the advanced setting of the control equipment for 10 seconds;
clamping mechanism 4: the six-axis robot is arranged at one end of the six-axis robot 1 far away from the center of the interior of the blanking slipway 8, a first mask 5 is arranged in the clamping mechanism 4, and a top plate 7 is arranged in each of the first mask 5 and the second mask 6;
single-rivet riveting machine 11: the riveting machine 11 with a single riveting point starts to operate through the regulation and control of the control equipment 2, the first mask 5 and the top plate 7 are riveted, the six-axis robot 1 grabs the water heater mask and needs to rivet 8 times, the riveting is performed once according to 4 seconds, and the equipment riveting time is expected to be 32 seconds;
wherein: still include PLC controller 2, PLC controller 2 is located the outside of unloading slip table 8, and the input and the external power source electricity of PLC controller 2 are connected, and six robots 1 are connected with the two-way electricity of PLC controller 2, and the input of single riveting point riveter 11 is connected with the output electricity of PLC controller 2, can regulate and control the inside electrical components of equipment.
Wherein: still include outside guardrail 10, outside guardrail 10 is located the outside of unloading slip table 8, and six robots 1, single riveting point riveter 11 and preassembly location slip table 9 all are located the inside of outside guardrail 10, and the inside device of the automatic riveting equipment of water heater face guard can be prevented to the existence of outside guardrail 10 to protect, prevents that the inside device of the automatic riveting equipment of water heater face guard from receiving the striking of outside debris and receiving the damage.
Example two
The difference between this embodiment and the first embodiment is that:
in this embodiment, fixture 4 includes installing frame 41, limiting plate 42 and connecting block 49, connecting block 49 sets up respectively in the one end that the blanking slip table 8 inside was kept away from to six robots 1, the one end that the blanking slip table 8 inside was kept away from to connecting block 49 all is provided with installing frame 41, the equal sliding connection in inside of installing frame 41 has limiting plate 42, fixture 4 still includes mount pad 44 and bi-directional screw 45, mount pad 44 sets up respectively in the inside of installing frame 41, be connected with bi-directional screw 45 through the bearing rotation between two vertical adjacent mount pads 44, bi-directional screw 45 is close to the screw hole threaded connection that the one end of blanking slip table 8 inside was set up respectively with limiting plate 42, fixture 4 still includes servo motor 43 and belt pulley 46, servo motor 43 sets up respectively in the outside of installing frame 41, the right-hand member of servo motor 43 output shaft and the right side of bi-directional screw 45 extrados face all are provided with belt pulley 46, be connected through belt drive between two vertically adjacent belt pulley 46, the input end of servo motor 43 all is connected with the output of PLC controller 2 electricity, fixture 4 still includes electro-magnet 48, electro-magnet 48 all sets up in the inside of installing frame 41 and the face guard 5's the face guard 5 of electro-magnet is adjacent, face guard 5 is connected with the vacuum chuck's opposite side face guard 47 in the face of face guard 5 respectively, face guard 5.
Specifically, set up like this, when face guard one 5 moved to preassembly location slip table 9 edge, through the regulation and control of PLC controller 2, electro-magnet 48 begins to move, adsorb face guard one 5, afterwards through the regulation and control of PLC controller 2, servo motor 43 begins to move, servo motor 43's output shaft drives belt pulley 46 rotation, belt pulley 46 that the output shaft right-hand member set up passes through the belt and drives the belt pulley 46 rotation that the right side of the outer cambered surface of bi-directional screw 45 set up, thereby drive bi-directional screw 46 rotation, bi-directional screw 46 drives limiting plate 42 in rotatory in-process and removes, the interval between two vertically adjacent limiting plate 42 is reduced gradually at this moment, finally limiting plate 42 carries out further absorption fixedly through vacuum chuck 47 face guard one 5, can snatch work to the water heater face guard of different model sizes through servo motor 43, snatch the back to the water heater face guard can pass through the lead screw structure auto-lock, the adjustment mode is different, simultaneously through vacuum chuck 47 and electro-magnet 48's cooperation setting, can carry out further absorption fixedly to the water heater face guard, the problem of riveting efficiency because of the water heater face guard is driven to the water heater face guard is rotated in the in-course of moving the face guard of the water heater is removed.
Example III
The difference between this embodiment and the first embodiment is that:
in this embodiment, still include preassembly location slip table 9, preassembly location slip table 9 all is located the front side of unloading slip table 8, and face guard one 5 has all been placed to preassembly location slip table 9's upper end, and preassembly location slip table 9's input all is connected with the output electricity of PLC controller 2.
Specifically, set up like this, the during operation, the staff is put mask one 5 and roof 7 after assembling in the upper end of preassembly location slip table 9, afterwards through the regulation and control of PLC controller 2, the inside limiting device of preassembly location slip table 9 begins the operation, carry out spacing fixedly to the water heater mask that preassembly location slip table 9 upper end was placed, afterwards through the regulation and control of PLC controller 2, the inside mobile device of preassembly location slip table 9 begins the operation, thereby drive mask one 5 and remove to the one end that is close to unloading slip table 8, can replace the manual work to carry out feeding work, work efficiency has been improved.
The utility model provides an automatic riveting device for a water heater mask, which has the following working principle: during operation, a worker assembles the mask I5 and the top plate 7 and then places the mask I and the top plate 7 at the upper end of the preassembled positioning sliding table 9, then the limiting equipment in the preassembled positioning sliding table 9 starts to operate through the regulation and control of the PLC controller 2, the water heater mask placed at the upper end of the preassembled positioning sliding table 9 is limited and fixed, then the moving equipment in the preassembled positioning sliding table 9 starts to operate through the regulation and control of the PLC controller 2, so that the mask I5 is driven to move towards one end close to the blanking sliding table 8, when the mask I5 moves to the edge of the preassembled positioning sliding table 9, the electromagnet 48 starts to operate through the regulation and control of the PLC controller 2, the electromagnet 48 adsorbs the mask I5, then the output shaft of the servo motor 43 starts to operate, the belt pulley 46 is driven to rotate through the output shaft of the servo motor 43, the belt pulley 46 arranged at the right end of the output shaft drives the belt pulley 46 arranged on the right side of the outer cambered surface of the bidirectional screw 45 through a belt, thereby driving the bidirectional screw 46 to rotate, driving the limiting plates 42 to move in the rotating process of the bidirectional screw 46, gradually reducing the distance between two vertically adjacent limiting plates 42 at the moment, finally, enabling the limiting plates 42 to further adsorb and fix the mask I5 through the vacuum chuck 47, then, through the regulation and control of the PLC controller 2, starting the operation of the six-axis robot 1, moving the mask I5 to the lower side of the single-riveting machine 11 through the limiting plates 42, enabling a worker to set the time for grabbing and moving the pre-installed water heater mask pre-installed with the positioning sliding table 9 to the lower side of the single-riveting machine 11 by the six-axis robot 1 through the advance setting of the PLC controller 2 to be 10 seconds, then, through the regulation and control of the PLC controller 2, starting the operation of the single-riveting machine 11, riveting the mask I5 and the top plate 7, in order to improve stability between the first mask 5 and the top plate 7, the water heater mask needs to be riveted for 8 times, the riveting time of equipment is calculated according to one riveting time of 4 seconds, 32 seconds are expected to be needed for equipment riveting time, after the riveting is completed, the six-axis robot 1 moves the water heater mask after the riveting is completed to the upper side of the blanking slipway 8, then through the regulation and control of the PLC controller 2, the electromagnet 48 stops running, the servo motor 43 starts to run, the servo motor 43 drives the bidirectional screw 46 to rotate through the belt pulley 46, the bidirectional screw 46 drives the limiting plates 42 to move in the rotating process, at the moment, the distance between two vertically adjacent limiting plates 42 is gradually increased, finally, 5 seconds are needed for placing the water heater mask after the riveting is completed on the blanking slipway 8, the production beat of the single six-axis robot 1 for grabbing the water heater mask to rivet is 57 seconds/piece, and the operation is repeated, so that automatic riveting operation of the water heater mask is realized.
It should be noted that the six-axis robot 1 disclosed in the above embodiment may be selected from the group consisting of M-25iA/35M, the PLC controller 2 may be selected from the group consisting of OHR-PR20-X-A, the servo motor 43 may be selected from the group consisting of ECMA-C20604RS, the electromagnet 48 may be selected from the group consisting of SFT-5540E-01, the single-rivet riveting machine 11 may be selected from the group consisting of YNTT-QY-500A, and the PLC controller 2 may control the six-axis robot 1, the servo motor 43, the electromagnet 48, the preassembled positioning slide 9 and the single-rivet riveting machine 11 to operate by a method commonly used in the prior art.
Although embodiments of the present utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.

Claims (8)

1. An automatic riveting equipment of water heater face guard which characterized in that: comprises a six-axis robot (1), a blanking slipway (8), a single riveting point riveting machine (11) and a clamping mechanism (4);
unloading slip table (8): the upper end of the mask is provided with a second mask (6);
six-axis robot (1): the robot is respectively positioned at the left side and the right side of the blanking slipway (8), and the lower ends of the six-axis robots (1) are respectively provided with a robot base (3);
clamping mechanism (4): the device is arranged at one end of the six-axis robot (1) far away from the center of the interior of the blanking slipway (8), a first mask (5) is arranged in the clamping mechanism (4), and top plates (7) are arranged in the first mask (5) and the second mask (6);
single riveting point riveter (11): the feeding sliding tables are respectively positioned at the rear sides of the feeding sliding tables (8);
wherein: still include PLC controller (2), PLC controller (2) are located the outside of unloading slip table (8), and the input and the external power source electricity of PLC controller (2) are connected, six robots (1) are connected with the two-way electricity of PLC controller (2), and the input and the output electricity of PLC controller (2) of single riveting point riveter (11) are connected.
2. An automatic riveting apparatus for a water heater mask as defined in claim 1 wherein: clamping mechanism (4) are including installing frame (41), limiting plate (42) and connecting block (49), connecting block (49) set up respectively in six robot (1) keep away from the one end at the inside center of unloading slip table (8), and one end at the inside center of unloading slip table (8) is kept away from to connecting block (49) all is provided with installing frame (41), and the inside of installing frame (41) is equal sliding connection has limiting plate (42).
3. An automatic riveting apparatus for a water heater mask as defined in claim 2 wherein: the clamping mechanism (4) further comprises mounting seats (44) and two-way screws (45), the mounting seats (44) are respectively arranged in the mounting frame (41), the two vertically adjacent mounting seats (44) are rotatably connected with the two-way screws (45) through bearings, and the two-way screws (45) are respectively in threaded connection with threaded holes formed in one ends, close to the inner centers of the blanking slipways (8), of the limiting plates (42).
4. A water heater mask automatic riveting apparatus as defined in claim 3 wherein: the clamping mechanism (4) further comprises a servo motor (43) and a belt pulley (46), the servo motor (43) is arranged outside the mounting frame (41) respectively, the right end of an output shaft of the servo motor (43) and the right side of an extrados surface of the bidirectional screw rod (45) are both provided with the belt pulley (46), two vertically adjacent belt pulleys (46) are connected through belt transmission, and the input end of the servo motor (43) is electrically connected with the output end of the PLC (2).
5. An automatic riveting apparatus for a water heater mask as defined in claim 2 wherein: the clamping mechanism (4) further comprises electromagnets (48), the electromagnets (48) are arranged in the installation frame (41), the lower ends of the electromagnets (48) are in contact with the upper end of the first mask (5), and the input ends of the electromagnets (48) are electrically connected with the output end of the PLC (2).
6. An automatic riveting apparatus for a water heater mask as defined in claim 2 wherein: the clamping mechanism (4) further comprises vacuum chucks (47), the vacuum chucks (47) are respectively arranged in the middle of the opposite inner sides of the two vertically adjacent limiting plates (42), and the opposite inner sides of the vertically adjacent vacuum chucks (47) are in contact with the outer surface of the first mask (5).
7. An automatic riveting apparatus for a water heater mask as defined in claim 1 wherein: still include preassembly location slip table (9), preassembly location slip table (9) all is located the front side of unloading slip table (8), and face guard one (5) have all been placed to the upper end of preassembly location slip table (9), and the input of preassembly location slip table (9) all is connected with the output electricity of PLC controller (2).
8. An automatic riveting apparatus for a water heater mask as defined in claim 1 wherein: still include outside guardrail (10), outside guardrail (10) are located the outside of unloading slip table (8), six robots (1), single riveting point riveter (11) and preassembly location slip table (9) all are located the inside of outside guardrail (10).
CN202320944643.6U 2023-04-24 2023-04-24 Automatic riveting equipment for water heater mask Active CN219986122U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202320944643.6U CN219986122U (en) 2023-04-24 2023-04-24 Automatic riveting equipment for water heater mask

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202320944643.6U CN219986122U (en) 2023-04-24 2023-04-24 Automatic riveting equipment for water heater mask

Publications (1)

Publication Number Publication Date
CN219986122U true CN219986122U (en) 2023-11-10

Family

ID=88613912

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202320944643.6U Active CN219986122U (en) 2023-04-24 2023-04-24 Automatic riveting equipment for water heater mask

Country Status (1)

Country Link
CN (1) CN219986122U (en)

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