CN219979030U - Automatic change production line analogue means - Google Patents

Abstract

The utility model relates to an automatic production line simulation device which is characterized by comprising a frame, a storage device, an artificial intelligent processing and sorting device, a packaging device and a material transferring device, wherein the storage device, the artificial intelligent processing and sorting device, the packaging device and the material transferring device are all arranged on the frame. The utility model can truly combine theory and practice when the artificial intelligence technology is comprehensively applied to teaching activities in the universities and the universities, thereby being convenient for students to obtain theoretical and practical knowledge at the same time, being convenient for the universities and the universities to output more talents grasping the development and comprehensive application of the artificial intelligence technology, being convenient for more enterprises to have the capability of the development and comprehensive application of the artificial intelligence technology, and the automatic production line simulation device has the advantages of being beneficial to teaching, high in reliability, strong in applicability and the like.

Description

Automatic change production line analogue means

Technical Field

The utility model relates to the field of teaching training equipment, in particular to an application technology training system.

Background

At present, the artificial intelligence technology is both a popular and high-end frontier technology in the world, and the society has a great demand for artificial intelligence technology talents. Although various technical institutions and middle, high and family institutions are respectively provided with professions related to artificial intelligence technology, most of institutions teach only theoretical knowledge, and the combination of theory and practice is difficult, so that great inconvenience is brought to the institutions in outputting artificial intelligence technology development and application talents, and fewer talents are applied to the development and application of artificial intelligence technology in society. Therefore, a large number of teaching and practical training devices related to the artificial intelligence technology are urgently needed to make up for the market blank of the teaching and practical training devices in the field of artificial intelligence technology teaching.

And the practical training equipment of the industrial production line in the existing market can only simply demonstrate the production process, and has no practical training equipment of combining artificial intelligence with the industrial production line, so that students can only conveniently master the production flow of the production line simply, and the practical training of teaching of combining the artificial intelligence technology with the industrial production line can not be performed.

Meanwhile, the running stability and accuracy requirements of the existing enterprises on the industrial production line are higher and higher, and the existing enterprises mostly realize the control of the production quality by manually intervening the industrial production line, so that the efficiency and quality of the control of the production quality of the industrial production line are lower, and the situation of error intervention easily occurs due to human factors, which is extremely unfavorable for realizing the accurate production intervention rapidly. Because the artificial intelligence technology can realize timely and accurate production intervention, enterprises are urgently required to develop and comprehensively apply talents. However, the talents are fewer in society, and more artificial intelligence technology development and comprehensive application talents are urgently needed to be cultivated in universities.

Therefore, it is necessary to design an automated production line simulation device to solve the above technical problems.

Disclosure of Invention

The utility model aims to solve the problems and the defects, and provides an automatic production line simulation device which can truly combine theory and practice when an institution carries out comprehensive application teaching activities of artificial intelligence technology, so that students can conveniently obtain theory and practice knowledge at the same time, the institution can conveniently output more talents grasping development and comprehensive application of the artificial intelligence technology, more enterprises can conveniently have the capability of developing and comprehensive application of the artificial intelligence technology, and the automatic production line simulation device has the advantages of teaching benefit, high reliability, high applicability and the like.

The technical scheme of the utility model is realized as follows:

the automatic production line simulation device is characterized by comprising a frame, a storage device, an artificial intelligent processing and sorting device, a packaging device and a transferring device, wherein the storage device, the artificial intelligent processing and sorting device, the packaging device and the transferring device are arranged on the frame, and the transferring device can finish sample transfer between the storage device and the artificial intelligent processing and sorting device, between the artificial intelligent processing and sorting device and the packaging device and between the packaging device and the storage device.

Preferably, the artificial intelligence processing sorting device comprises a processing device and an artificial intelligence sorting device, and the transferring device can finish sample transfer between the processing device and the artificial intelligence sorting device.

Preferably, the processing device is a thermal processing device.

Preferably, the artificial intelligence processing sorting device further comprises a screening device, and the transferring device can complete sample transfer between the screening device and the processing device and between the artificial intelligence sorting device and the screening device.

Preferably, the artificial intelligence sorting device comprises a receiving table, a receiving guiding-out groove body, a pushing mechanism, an artificial intelligence identification module and a second waste material barrel, wherein the receiving table is arranged on the frame, the receiving guiding-out groove body is arranged on the side wall of the receiving table, the pushing mechanism is arranged on the receiving table or the frame, the artificial intelligence identification module is arranged on the frame or the transferring device, and the second waste material barrel is arranged beside the receiving table.

Preferably, the packaging device comprises a capping device, a capping device and a conveying device, wherein the capping device, the capping device and the conveying device are arranged on the frame, and the capping device are sequentially arranged side by side along the conveying direction of the conveying device.

Preferably, the capping device comprises a second supporting frame, a guide groove body, a vertical cover storage barrel, a cover sucking upper cover mechanism, a pushing mechanism and a first clamping and positioning mechanism, wherein the second supporting frame is arranged on the frame, the guide groove body, the vertical cover storage barrel, the cover sucking upper cover mechanism and the pushing mechanism are all arranged on the second supporting frame, the vertical cover storage barrel and the cover sucking upper cover mechanism are respectively positioned above two ends of the guide groove body, the movable end of the pushing mechanism is positioned above the guide groove body, the movable end of the pushing mechanism can reciprocate below the vertical cover storage barrel and the cover sucking upper cover mechanism, and the first clamping and positioning mechanism is arranged on the conveying device.

Preferably, the cap screwing device comprises a vertical driving mechanism, a rotary cap screwing mechanism and a second clamping and positioning mechanism, wherein the vertical driving mechanism is arranged on the frame, the rotary cap screwing mechanism is arranged at the movable end of the vertical driving mechanism, and the second clamping and positioning mechanism is arranged on the conveying device.

Preferably, the transferring device comprises a first material taking and placing device, a second material taking and placing device and a movable feeding device, wherein the first material taking and placing device and the second material taking and placing device are arranged on the frame, the first material taking and placing device can act on the storage device, the second material taking and placing device can act on the artificial intelligent processing and sorting device and the packaging device, and the movable feeding device can be movably arranged on the frame.

Preferably, the frame is a counter structure, the mobile feeding device is an AGV trolley, and the mobile feeding device is arranged on the top surface of the frame.

The utility model has the beneficial effects that: on this automation line analogue means, can simulate the warehouse through storage device to satisfy the demonstration demand of ejection of compact, storage. The artificial intelligence processing and sorting device can simulate and utilize the artificial intelligence technology to control the processing and/or sorting process so as to meet the demonstration requirement of utilizing the artificial intelligence control production line. The packaging process can be simulated through the packaging device so as to meet the demonstration requirement of packaging. The transfer device can simulate the sample transfer process so as to meet the demonstration requirement of sample transfer. Therefore, the automatic production line simulation device can simulate the production process of an industrial production line very well, so that students can acquire relevant practical knowledge more intuitively, and practice and theory can be combined very well. The automatic production line simulation device can truly combine theory and practice when the institution carries out artificial intelligence technology teaching activities, so that students can conveniently obtain theory and practice knowledge at the same time, thereby being convenient for the institution to output more talents grasping development and comprehensive application of the artificial intelligence technology, being convenient for more enterprises to better obtain talents grasping the artificial intelligence technology, further being convenient for more enterprises to have the capability of artificial intelligence technology development and comprehensive application, and having very strong applicability.

The automatic production line simulation device can be used for stably simulating the production process of an industrial production line, and has high reliability.

Drawings

FIG. 1 is a schematic block diagram of an automated production line simulation apparatus in accordance with the present utility model.

FIG. 2 is a schematic perspective view of an automated line simulator according to the present utility model.

FIG. 3 is a schematic diagram showing a second perspective structure of the simulation apparatus of the automated manufacturing line according to the present utility model.

Fig. 4 is a schematic diagram of an assembly structure of a storage device and a first cabinet in the present utility model.

Fig. 5 is a schematic perspective view of a warehouse apparatus according to the present utility model.

Fig. 6 is a schematic perspective view of a first pick-and-place device according to the present utility model.

Fig. 7 is a schematic diagram of an assembly structure of the packaging device and the second cabinet in the present utility model.

Fig. 8 is a schematic perspective view of a packaging device according to the present utility model.

FIG. 9 is a schematic perspective view of a capping device according to the present utility model.

Fig. 10 is a schematic perspective view of the ejector mechanism according to the present utility model.

Fig. 11 is a schematic perspective view of a capping device according to the present utility model.

Fig. 12 is a schematic perspective view of a rotary capping mechanism according to the present utility model.

Fig. 13 is a schematic perspective view of a first clamping and positioning mechanism according to the present utility model.

Fig. 14 is a schematic perspective view of a second clamping and positioning mechanism according to the present utility model.

Fig. 15 is a schematic perspective view of a second pick-and-place device according to the present utility model.

Fig. 16 is a schematic diagram of an assembly structure of the artificial intelligence processing and sorting device and the third cabinet according to the present utility model.

Fig. 17 is a second schematic diagram of an assembly structure of the artificial intelligence processing and sorting device and the third cabinet in the present utility model.

Fig. 18 is a schematic perspective view of a processing apparatus according to the present utility model.

Fig. 19 is a schematic perspective view of an automatic sealing mechanism in the present utility model.

FIG. 20 is a schematic cross-sectional view of an air guide according to the present utility model.

Fig. 21 is a schematic perspective view of a screening apparatus according to the present utility model.

Fig. 22 is a schematic perspective view of an artificial intelligence sorter according to the present utility model.

Detailed Description

As shown in fig. 1 to 3, an automated production line simulation device according to the present utility model includes a frame 1, a storage device 2, an artificial intelligent processing and sorting device 3, a packaging device 4, and a material transferring device 5, wherein the storage device 2, the artificial intelligent processing and sorting device 3, the packaging device 4, and the material transferring device 5 are all disposed on the frame 1, and the material transferring device 5 can complete sample transfer between the storage device 2 and the artificial intelligent processing and sorting device 3, between the artificial intelligent processing and sorting device 3 and the packaging device 4, and between the packaging device 4 and the storage device 2.

On this automation line analogue means, can simulate the warehouse through storage device 2 to satisfy the demonstration demand of ejection of compact, storage. The artificial intelligence processing and sorting device 3 can simulate and control the processing and/or sorting process by using the artificial intelligence technology so as to meet the demonstration requirement of using the artificial intelligence control production line. The packaging process can be simulated by the packaging device 4 to meet the demonstration requirements of packaging. The sample transferring process can be simulated through the material transferring device 5, so that the demonstration requirement of sample transferring can be met. Therefore, the automatic production line simulation device can simulate the production process of an industrial production line very well, so that students can acquire relevant practical knowledge more intuitively, and practice and theory can be combined very well. The automatic production line simulation device can truly combine theory and practice when the institution carries out artificial intelligence technology teaching activities, so that students can conveniently obtain theory and practice knowledge at the same time, thereby being convenient for the institution to output more talents grasping development and comprehensive application of the artificial intelligence technology, being convenient for more enterprises to better obtain talents grasping the artificial intelligence technology, further being convenient for more enterprises to have the capability of artificial intelligence technology development and comprehensive application, and having very strong applicability.

The artificial intelligence processing and sorting device 3 can achieve efficient and accurate production control, and the automatic production line simulation device can very stably simulate the production process of an industrial production line and has very high reliability.

The automatic production line simulation device further comprises a master control module 6, wherein the master control module 6 is arranged on the frame 1, and the artificial intelligent processing and sorting device 3, the packaging device 4 and the material transferring device 5 are electrically connected with the master control module 6. The aim of coordinated control of the artificial intelligent processing and sorting device 3, the packaging device 4 and the material transferring device 5 can be achieved through the master control module 6, so that demonstration of an industrial production line can be completely and automatically achieved, the automation production line simulation device can be ensured to be very convenient to use, and the automation production line simulation device is very beneficial to teaching.

As shown in fig. 2, 16 and 17, the artificial intelligence processing and sorting device 3 comprises a processing device 31 and an artificial intelligence sorting device 32, and the material transferring device 5 can complete sample transfer between the processing device 31 and the artificial intelligence sorting device 32. After the processing demonstration is carried out, the sample is sorted and demonstrated by utilizing the artificial intelligence, so that the demonstration of product quality control on the production line can be facilitated, and further, the very good artificial intelligence teaching demonstration can be achieved.

As shown in fig. 16 to 18, the processing device 31 is a thermal processing device. The method can facilitate the manufacture of samples by using thermochromic materials, thereby being convenient for simulating the sorting process of products with unreasonable colors through samples with different colors, and further being capable of better simulating an industrial production line.

As shown in fig. 16 and 17, the artificial intelligence processing and sorting device 3 further includes a screening device 33, the screening device 33 is electrically connected with the master control module 6, and the transferring device 5 can complete sample transfer between the screening device 33 and the processing device 31, and between the artificial intelligence sorting device 32 and the screening device 33. Therefore, the requirement of screening demonstration can be met, more teaching requirements can be met, and the applicability of the automatic production line simulation device can be further improved.

As shown in fig. 16 to 18, the processing apparatus 31 includes a first support frame 311, a drying furnace 312, a heating type storm gun 313, an automatic cover 314, an automatic sealing mechanism 315, and a receiving cylinder 316, the drying furnace 312 has a vertically penetrating furnace 3121, the first support frame 311 is disposed on the frame 1, the drying furnace 312 and the heating type storm gun 313 are both disposed on the first support frame 311, the air outlet end of the heating type storm gun 313 is in butt joint communication with the drying furnace 312, the automatic cover 314 is automatically covered on the upper opening of the furnace 3121, the automatic sealing mechanism 315 is disposed on the first support frame 311, the movable end of the automatic sealing mechanism 315 is covered on the lower opening of the furnace 3121, the receiving cylinder 316 is disposed on the first support frame 311 or the frame 1, and the receiving cylinder 316 is located directly below the lower opening of the furnace 3121, and the transferring apparatus 5 can pour the sample received by the receiving cylinder 316 into the screening apparatus 33. Such a processing device 31 can play a very stable and reliable role in demonstration of heat treatment, thereby contributing to improvement of teaching quality. The reliability of the processing device 31 is very high, which helps to improve the reliability and applicability of the automated line simulation device.

As shown in fig. 18, the automatic cover 314 includes a rotary cylinder 3141 and a shielding cover 3142, the rotary cylinder 3141 is disposed on the first support frame 311, the shielding cover 3142 is movably disposed on the upper opening of the furnace 3121, and the shielding cover 3142 is connected to the rotary end of the rotary cylinder 3141, and the shielding cover 3142 is provided with an air hole 3143. This can automatically fulfill the need of very accurate and stable opening and closing of the cover, thereby contributing to further improvement of the reliability of the processing device 31.

As shown in fig. 18 to 20, the first supporting frame 311 is provided with an air guide member 317, the air guide member 317 is located between the drying furnace 312 and the receiving cylinder 316, the air guide member 317 is provided with a vertically penetrating blanking hole 3171, the blanking hole 3171 is located directly below the lower bore of the furnace 3121, the air guide member 317 is provided with an air guide hole 3172, two ends of the air guide hole 3172 are respectively in butt joint communication with the blanking hole 3171 and the air outlet end of the heating type storm gun 313, the automatic sealing mechanism 315 comprises a first cylinder 3151, a movable block 3152, a sealing sheet 3153 and an air guide net 3154, the first cylinder 3151 is horizontally arranged on the first supporting frame 311, the movable block 3152 is arranged on the piston rod of the first cylinder 3151, the air guide net 3154 and the sealing sheet 3153 are arranged on the movable block 3152 side by side up and down, the air guide net 3154 is arranged between the lower bore of the furnace 3121 and the blanking hole 3171, and the blanking hole 3154 is arranged on the upper bore 3171, and the sealing sheet 3153 is arranged on the lower bore 3171. The air guide net 3154 and the sealing piece 3153 are respectively moved away from the upper and lower openings of the blanking hole 3171 under the driving of the first cylinder 3151, so that the sample can fall into the receiving cylinder 316 through the blanking hole 3171. This allows heat to be applied more uniformly to the furnace 3121, thereby ensuring that the sample is heated uniformly; and the blanking is accurate and stable, so that the output of the sample is stable, and the reliability and the applicability of the automatic production line simulation device are further improved.

As shown in fig. 18, the first support frame 311 is provided with a second cylinder 3111 horizontally arranged, a piston rod of the second cylinder 3111 is provided with a bearing disc 3112, a top surface of the bearing disc 3112 is provided with a first limit slot 3113, the first limit slot 3113 is located right below the blanking hole 3171, and the receiving cylinder 316 is arranged in the first limit slot 3113. This not only can play an accurate and stable limiting role on the receiving cylinder 316, but also can automatically move the receiving cylinder 316 away from the lower part of the air guide 317, so that the feeding device 5 can accurately and stably act on the receiving cylinder 316, which helps to further improve the reliability and applicability of the processing device 31.

As shown in fig. 18, the receiving cylinder 316 has a cylindrical structure with an open top, and the upper end of the receiving cylinder 316 has a horn-shaped structure. This not only facilitates accurate capture of the sample, but also reduces the chance of sample spillage, thereby helping to further improve the reliability of the cartridge 316.

As shown in fig. 18, the heating type storm gun 313 and the drying furnace 312 are respectively provided with a temperature sensing device 318, and the temperature sensing device 318 is electrically connected with the general control module 6. The heating type storm gun 313, the rotary cylinder 3141, the first cylinder 3151 and the second cylinder 3111 are all electrically connected with the master control module 6. This allows for coordinated control via the master control module 6, which not only increases the stability of operation, but also increases the safety of operation.

As shown in fig. 16, 17 and 21, the screening device 33 includes a vibration screening tray 331 and a first waste cylinder 332, the vibration screening tray 331 is disposed on the frame 1, a qualified product outlet 3311 and at least one waste outlet 3312 are disposed on the vibration screening tray 331, the number of the first waste cylinders 332 is equal to the number of the waste outlets 3312, each first waste cylinder 332 is disposed below each waste outlet 3312, so as to receive the unqualified samples output by the corresponding waste outlet 3312 through the first waste cylinder 332, and the qualified product outlet 3311 is disposed on the artificial intelligent sorting device 32 to convey the qualified samples to the artificial intelligent sorting device 32. This allows for a very accurate and stable screening presentation and facilitates the entry of the acceptable sample directly into the artificial intelligence sorter 32, which is more useful.

As shown in fig. 21, the vibration screening plate 331 is a vibration screening device with a vibration generator 3313 and a screening screen 3314, the qualified product outlet 3311 and the waste outlet 3312 are both located on the screening screen 3314, and the vibration generator 3313 is electrically connected with the master control module 6, so that a very good vibration screening effect can be achieved.

As shown in fig. 16, 17 and 22, the artificial intelligence sorting device 32 includes a receiving table 321, a receiving and guiding groove 322, a pushing mechanism 323, an artificial intelligence recognition module 324, and a second waste canister 325, the receiving table 321 is disposed on the frame 1, the receiving and guiding groove 322 is disposed on a side wall of the receiving table 321, the pushing mechanism 323 is disposed on the receiving table 321 or the frame 1, and enables a movable end of the pushing mechanism 323 to push samples to the receiving and guiding groove 322 through a receiving surface of the receiving table 321, the artificial intelligence recognition module 324 is disposed on the frame 1 or the transfer device 5, and an recognition end of the artificial intelligence recognition module 324 faces the receiving table 321, the second waste canister 325 is disposed beside the receiving table 321, the transfer device 5 can transfer unqualified samples on the receiving table 321 to the second waste canister 325, and the pushing mechanism 323 and the artificial intelligence recognition module 324 are electrically connected with the master control module 6. The material receiving and guiding-out groove body 322 can be used for guiding in qualified samples to the packaging bottles, so that all qualified samples can be selected and bottling is completed. Such an artificial intelligence sorting device 32 is very reliable, and it can reach the demonstration of high-quality letter sorting, and the teaching effect is very good.

As shown in fig. 22, the pushing mechanism 323 includes a limiting frame 3231 and a third cylinder 3232, the receiving and guiding groove 322 is a long guide groove body, the third cylinder 3232 is horizontally disposed on a side wall of the receiving platform 321, the limiting frame 3231 is horizontally disposed on a top surface of the receiving platform 321, the limiting frame 3231 is connected with a piston rod of the third cylinder 3232, a sorting groove 3233 is formed by surrounding an inner wall of the limiting frame 3231 and the top surface of the receiving platform 321 together, the sorting groove 3233 is disposed below the qualified product outlet 3311, an identification end of the artificial intelligent identification module 324 faces the sorting groove 3233, the receiving and guiding groove 322 is located in a moving direction of the limiting frame 3231, a length direction of the receiving and guiding groove 322 is perpendicular to the moving direction of the limiting frame 3231, a guiding chute 3221 extending along the length direction of the receiving and guiding groove 3221 is formed on a lower end of the guiding chute 3221, and the discharging hole 326 extending to a bottom surface of the receiving and guiding groove 322 is formed in a total connection with the third cylinder 326. In actual sorting, a packaging bottle is placed below the discharge hole 3222, the unqualified sample is identified through the artificial intelligence identification module 324, and then the unqualified sample is clamped/sucked up and thrown into the second waste cylinder 325 through the material transferring device 5; when all the unqualified samples are selected, the third cylinder 3232 is started to push the limiting frame 3231 to move towards the receiving and guiding groove 322, and at this time, the limiting frame 3231 pushes all the qualified samples to move towards the receiving and guiding groove 322, and then the qualified samples fall into the guiding chute 3221 and are guided by the guiding chute 3221 to fall into the packaging bottle through the discharging hole 3222. In this way, all acceptable samples can be selected and bottling completed. Such an artificial intelligence sorting device 32 is very reliable, and it can reach the demonstration of high-quality letter sorting, and the teaching effect is very good.

As shown in fig. 22, a fourth air cylinder 3211 is disposed on the material receiving table 321 and is electrically connected to the master control module 6, a piston rod of the fourth air cylinder 3211 is provided with a support seat 3212, a top surface of the support seat 3212 is provided with a second limiting groove 3213, and the second limiting groove 3213 is located under the discharge hole 3222. The second limiting groove 3213 can be used for stably placing the packaging bottle, so that the packaging bottle can be accurately limited below the discharge hole 3222, and the receiving accuracy of the packaging bottle can be ensured. And this also enables the packaging bottles to be removed from under the receiving and guiding-out groove body 322 through the fourth air cylinder 3211 so as to avoid the process of transferring the packaging bottles by the transferring device 5 from being influenced by the receiving and guiding-out groove body 322.

As shown in fig. 16, 17, 21 and 22, the frame 1 is provided with a first electronic weighing platform 101 and a second electronic weighing platform 102, the first electronic weighing platform 101 and the second electronic weighing platform 102 are respectively located beside the vibration screening tray 331 and the receiving platform 321, the first electronic weighing platform 101 and the second electronic weighing platform 102 are respectively electrically connected with the master control module 6, and the first waste cylinder 332 and the second waste cylinder 325 are respectively arranged on the first electronic weighing platform 101 and the second electronic weighing platform 102. This allows for weighing of the unacceptable sample for analysis of the unacceptable amount, thereby enabling a greater variety of presentation requirements.

In the actual manufacturing process, the receiving stage 321 may be replaced by an electronic weighing stage with a horizontal top surface, and the electronic weighing stage is electrically connected to the master control module 6. In this way, qualified samples can be weighed so as to facilitate the analysis of the qualification rate, which can meet more teaching requirements.

The first display touch screen 34 is arranged on the frame 1, the first display touch screen 34 can be used for controlling the processing device 31, the screening device 33 and the artificial intelligence sorting device 32, and the first display touch screen 34 can be used for displaying the information of drying temperature, unqualified weight, qualified product weight and the like. This can better satisfy the teaching demand to help further improve this automation line analogue means's suitability.

Each module of the artificial intelligence processing sorting device 3 is coordinated and controlled through a PLC, so that the accuracy and the stability of control can be ensured, and the artificial intelligence processing sorting device 3 can be ensured to have very high reliability.

The production parameters of the artificial intelligence processing and sorting device 3 can be changed through the first display touch screen 34, and the artificial intelligence algorithm optimization, the PLC control, the thermostat control and the sensor setting are involved. The control flow is as follows: particle sample collection, environmental parameter recording, environmental data analysis, raw material processing parameter giving, parameter deployment and application. The raw material processing technology optimizing part needs to combine different combinations of three production periods and a plurality of parameters in a large number of samples, obtains the optimal production parameters through an algorithm, and writes the optimal production parameters into the PLC. Based on the idea of multiple linear regression, each module of the algorithm is combined according to the need, the creation of the main function is completed, and the optimal production parameters are obtained. The various modules of the algorithm are given default Python codes by the system. In the processing raw material optimizing module, reasonable processing parameters need to be found out, and the system is trained by utilizing data to obtain a final model equation. The system calculates the optimal production parameters according to the equations and outputs these parameters to the execution device. The process optimization application of the raw material processing unit technology takes heated air as fluidization gas, and after preheating, data marking is carried out according to collected parameters of temperature, humidity, wind speed and air drying time, wherein the parameters are used for constructing a model, and an artificial intelligence algorithm adopted by the process is based on a multiple linear regression idea. And then dried by a continuous high temperature air stream to form a reusable sample. After the completion of heating, the particle sample flows into the receiving cylinder 316, and is transported to the screening device 33 (linear vibrating screen) to pick out a sample having a qualified particle size.

As shown in fig. 7 and 8, the packaging device 4 includes a capping device 41, a capping device 42, and a conveying device 43, where the capping device 41, the capping device 42, and the conveying device 43 are all disposed on the rack 1, and the capping device 41, the capping device 42, and the conveying device 43 are sequentially arranged side by side along a conveying direction of the conveying device 43, and the capping device 41, the capping device 42, and the conveying device 43 are all electrically connected with the master control module 6. The sample packaging device 4 can achieve visual packaging demonstration, so that very good teaching demonstration can be achieved, and the applicability of the automatic production line simulation device can be further improved.

As shown in fig. 7 to 9, the capping device 41 includes a second supporting frame 411, a guide tank body 412, a vertical cap storage barrel 413, a cap suction upper cover mechanism 414, a push mechanism 415, and a first clamping and positioning mechanism 416, where the second supporting frame 411 is disposed on the frame 1, the guide tank body 412, the vertical cap storage barrel 413, the cap suction upper cover mechanism 414, and the push mechanism 415 are disposed on the second supporting frame 411, the vertical cap storage barrel 413 and the cap suction upper cover mechanism 414 are respectively located above two ends of the guide tank body 412, the movable end of the push mechanism 415 is located above the guide tank body 412, and the movable end of the push mechanism 415 can reciprocate below the vertical cap storage barrel 413 and the cap suction upper cover mechanism 414, and the first clamping and positioning mechanism 416 are disposed on the conveying device 43, and the cap suction upper cover mechanism 414, the push mechanism 415, and the first clamping and positioning mechanism 416 are electrically connected with the master control module 6. The requirement of accurately guiding the packaging cover can be met through the material guide groove body 412; the requirement of vertically stacking the packaging covers can be met through the vertical cover storage barrel 413, so that the storage accuracy and stability of the packaging covers can be improved, the packaging covers can be accurately output, and the situation that the storage positions of the packaging covers occupy excessive horizontal space can be avoided; the requirement of stably taking and accurately transferring the packaging cover can be met through the cover sucking and covering mechanism 414, so that the covering process can be ensured to be quite accurate and stable; the pushing mechanism 415 can facilitate pushing out the package covers one by one, so that the accuracy and stability of package cover output can be ensured; the first clamping and positioning mechanism 416 can perform clamping and positioning functions on the packaging bottles so as to stably and accurately limit the packaging bottles on the conveying device 43, thereby being beneficial to stably and accurately placing the packaging caps on the packaging bottles. Such capping device 41 has a very good reliability, which enables accurate and stable output of the package caps and completion of the capping action, thereby contributing to further improving the reliability and applicability of the automated production line simulation device.

As shown in fig. 8, the conveying device 43 includes a positioning frame 431 and a conveying belt assembly 432, the positioning frame 431 is disposed on the frame 1, the conveying belt assembly 432 is horizontally disposed on the positioning frame 431, and the conveying belt assembly 432 is electrically connected with the master control module 6. Such a conveyor 43 is very simple and reliable, which not only facilitates the manufacture of the conveyor 43, but also meets the need for stable transport of the packaging bottles.

As shown in fig. 9 and 10, the top surface of the guide groove 412 is provided with a bar-shaped guide groove 4121, one end of the bar-shaped guide groove 4121 is disposed below the vertical cover storage barrel 413, the vertical distance from the bottom of the bar-shaped guide groove 4121 to the lower port of the vertical cover storage barrel 413 is greater than 1 package cover height and less than 1.2 package covers height, the cover sucking and covering mechanism 414 is disposed above the other end of the bar-shaped guide groove 4121, the pushing mechanism 415 comprises a fifth air cylinder 4151 and a pushing plate 4152, the fifth air cylinder 4151 is horizontally disposed on the second support frame 411, the pushing plate 4152 is horizontally disposed between the vertical cover storage barrel 413 and the guide groove 412, the pushing plate 4152 is connected with a piston rod of the fifth air cylinder 4151, the pushing plate 4152 can move from one end of the bar-shaped guide groove 4121 to the other end under pushing of the fifth air cylinder 4151, and the fifth air cylinder 4151 is electrically connected with the master control module 6. By adopting the pushing plate 4152, the packaging cover can be pushed and simultaneously other packaging covers in the vertical cover storage barrel 413 can be stably supported, so that the packaging cover can be stably placed, and the secondary pushing is facilitated to be accurately carried out. By adopting such a structure for the guide chute 412 and the pushing mechanism 323, a very accurate and stable limit guiding effect can be achieved for the packing caps, so that the packing caps can be output from the vertical cap storage barrel 413 one by one and moved to the other end of the strip-shaped guide groove 4121. This can greatly improve the reliability of the capping device 41.

As shown in fig. 9 and 10, the sidewall of the pushing plate 4152 facing the vertical cover storage barrel 413 is provided with a circular arc groove 4153. The circular arc-shaped groove 4153 can act on the package cover, so that the package cover can be pushed more stably and accurately, the package cover can be transferred more stably and accurately, and further the reliability of the capping device 41 can be further improved.

As shown in fig. 8 and 9, the bottom of the other end of the strip-shaped guide groove 4121 is provided with a through hole 4122 vertically penetrating through the bottom surface of the guide groove 412, and the through hole 4122 is located right above the conveying surface of the conveying belt assembly 432, the suction cover upper cover mechanism 414 includes a suction cup 4141 and a sixth air cylinder 4142, the sixth air cylinder 4142 is vertically disposed on the second support frame 411, the suction cup 4141 is disposed on a piston rod of the sixth air cylinder 4142, and the suction end of the suction cup 4141 faces the through hole 4122, and the suction cup 4141 can be driven by the sixth air cylinder 4142 to pass through the through hole 4122 and then be placed under the guide groove 412, and the sixth air cylinder 4142 is electrically connected with the master control module 6. This not only allows the cap-sucking mechanism 414 to have a very simple structure, but also facilitates the rapid and accurate sucking of the cap-sucking mechanism 414 into the package cap, and the rapid and accurate attachment of the package cap to the package bottle, which helps to further improve the reliability of the capping device 41.

As shown in fig. 8 and 13, the first clamping and positioning mechanism 416 includes a first fixed clamping block 4161, a first movable clamping block 4162, and a seventh air cylinder 4163, where the seventh air cylinder 4163 is horizontally disposed on the positioning frame 431, the first fixed clamping block 4161 and the first movable clamping block 4162 are respectively disposed on two sides of the conveying direction of the conveying belt assembly 432, and the first fixed clamping block 4161 is fixedly connected to the positioning frame 431, and the first movable clamping block 4162 is connected to a piston rod of the seventh air cylinder 4163, and the first movable clamping block 4162 can be driven by the seventh air cylinder 4163 to reciprocate away from the position close to the first fixed clamping block 4161, and the seventh air cylinder 4163 is electrically connected to the master control module 6. Such a first clamping and positioning mechanism 416 is very simple and reliable, which not only facilitates manufacturing, but also provides a quick and stable clamping action on the packaging bottles, thereby helping to further improve the reliability of the capping device 41.

As shown in fig. 13, the opposite surfaces of the first fixed clamping block 4161 and the first movable clamping block 4162 are respectively provided with a first arc-shaped clamping groove 4164 and a second arc-shaped clamping groove 4165. The first and second arcuate clamping slots 4164 and 4165 provide a more stable and reliable clamping of the package cover, thereby helping to further improve the reliability of the first clamping and positioning mechanism 416.

As shown in fig. 8, the cap screwing device 42 includes a vertical driving mechanism 421, a rotary cap screwing mechanism 422, and a second clamping and positioning mechanism 423, where the vertical driving mechanism 421 is disposed on the frame 1, the rotary cap screwing mechanism 422 is disposed on a movable end of the vertical driving mechanism 421, and the second clamping and positioning mechanism 423 is disposed on the conveying device 43, and the vertical driving mechanism 421, the rotary cap screwing mechanism 422, and the second clamping and positioning mechanism 423 are all electrically connected with the central control module 6. The rotary cap screwing mechanism 422 can be driven to do vertical reciprocating motion through the vertical driving mechanism 421; the screwing mechanism 422 can be rotated to play a role in screwing; the second clamping and positioning mechanism 423 can play a role in clamping and positioning the packaging bottle so as to ensure that the packaging cover can be stably arranged on the packaging bottle. The capping device 42 has very high reliability, can rapidly and stably complete capping operation, and can ensure very good capping effect, thereby being beneficial to further improving the reliability and applicability of the automated production line simulation device.

As shown in fig. 7, 8 and 11, the vertical driving mechanism 421 includes a vertical guide frame 4211, an eighth air cylinder 4212, and a sliding frame 4213, the vertical guide frame 4211 is disposed on the frame 1, the eighth air cylinder 4212 is vertically disposed on the vertical guide frame 4211 or the frame 1, the sliding frame 4213 is vertically slidably disposed on the vertical guide frame 4211, and the sliding frame 4213 is connected with a piston rod of the eighth air cylinder 4212, the rotary cap screwing mechanism 422 is disposed on the sliding frame 4213, and the eighth air cylinder 4212 is electrically connected with the master control module 6. Such a vertical driving mechanism 421 is very simple and reliable, which can achieve an improvement in the accuracy and stability of the vertical movement of the rotary capping mechanism 422, thereby contributing to a further improvement in the reliability of the capping device 42.

As shown in fig. 11, the rotary cap screwing mechanism 422 includes a driving motor 4221 and an elastic friction contact assembly 4222, the driving motor 4221 is vertically disposed on the sliding frame 4213, the elastic friction contact assembly 4222 is disposed on a power output shaft of the driving motor 4221, and the driving motor 4221 is electrically connected with the master control module 6. The driving motor 4221 can stably output rotational power; the elastic friction contact assembly 4222 can achieve the purpose of elastic friction contact, so as to avoid hard collision between the rotary cap screwing mechanism 422 and the package cap, thereby facilitating smooth and stable cap screwing action, and the reliability of the rotary cap screwing mechanism 422 is very good, which helps to further improve the reliability of the cap screwing device 42.

As shown in fig. 12, the elastic friction contact assembly 4222 comprises a sleeved rod body 4223, a spring 4224, and a contact block 4225, wherein the sleeved rod body 4223 is a stepped rod with one large end and the other small end, the large end of the sleeved rod body 4223 is fixedly sleeved on the power output shaft of the driving motor 4221, the spring 4224 is sleeved on the small end of the sleeved rod body 4223, the upper end of the spring 4224 is pressed on the large end face of the sleeved rod body 4223, and the contact block 4225 is vertically slidably sleeved on the lower end of the sleeved rod body 4223, and the contact block 4225 is pressed on the lower end of the spring 4224. Such an elastic frictional contact assembly 4222 is not only quite simple, but also stably achieves elastic frictional contact, thereby contributing to further improvement in reliability of the rotary capping mechanism 422.

As shown in fig. 12, the bottom surface of the contact block 4225 is provided with a housing groove 4226. The positioning slot 4226 can accurately and stably limit the package cover, so that the package cover can be accurately and stably covered on the package bottle, which is helpful for further improving the reliability of the cover screwing device 42.

As shown in fig. 12, the small end of the sleeved rod body 4223 is a non-circular shaft, the contact block 4225 comprises a sleeved cover 4227 and a pressing block 4228, a groove opening is formed in the bottom surface of the sleeved cover 4227, a flared embedding groove 4229 is formed in the bottom middle of the embedding groove 4229, a sliding sleeve hole 4230 penetrating through the top surface of the sleeved cover 4227 is formed in the middle of the groove bottom of the embedding groove 4229, the sliding sleeve hole 4230 is matched with the lower end of the sleeved rod body 4223, the sliding sleeve hole 4230 can vertically and slidably sleeved on the lower end of the sleeved rod body 4223, the top surface of the sleeved cover 4227 is pressed against the lower end of the spring 4224, a limit nut 4231 is screwed on the lower end of the sleeved rod body 4223, a vertically extending yielding groove 4232 is formed in the top surface of the pressing block 4228, the top surface of the pressing block 4228 is embedded in the embedding groove 4229 and is fixed through a screw 4233, the yielding groove 4232 is covered on the lower end of the limiting nut 4231 and the sleeved rod body 4223, and the bottom end of the sleeved rod body 4223 is formed by encircling the groove opening of the groove 4228. In this way, the rotation and vertical movement of the contact block 4225 can be ensured to be more stable and reliable, so that the driving action of the contact block 4225 on the package cover can be ensured to be more stable and reliable, and further the reliability of the cover screwing device 42 can be further improved.

As shown in fig. 8 and 14, the second clamping and positioning mechanism 423 includes a second fixed clamping block 4233, a second movable clamping block 4234, and a ninth air cylinder 4235, where the ninth air cylinder 4235 is horizontally disposed on the positioning frame 431, the second fixed clamping block 4233 and the second movable clamping block 4234 are respectively disposed on two sides of the conveying direction of the conveying belt assembly 432, and the second fixed clamping block 4233 is fixedly connected with the positioning frame 431, and the second movable clamping block 4234 is connected with a piston rod of the ninth air cylinder 4235, and the second movable clamping block 4234 can be driven by the ninth air cylinder 4235 to make a reciprocating motion away from the second fixed clamping block 4233, and the ninth air cylinder 4235 is electrically connected with the master control module 6. Such a second clamping and positioning mechanism 423 is very simple and reliable, which not only facilitates manufacturing, but also provides a quick and stable clamping action on the packaging bottles, thereby helping to further improve the reliability of the capping device 41.

As shown in fig. 14, the second fixed clamping block 4233 and the second movable clamping block 4234 are respectively provided with a third arc-shaped clamping groove 4236 and a fourth arc-shaped clamping groove 4237 on opposite surfaces thereof. The third and fourth arc-shaped clamping grooves 4236 and 4237 can provide a more stable and reliable clamping effect on the package cover, thereby helping to further improve the reliability of the second clamping and positioning mechanism 423.

As shown in fig. 8, a blocking block 4321 is disposed above the output end of the conveyor belt assembly 432, and the blocking block 4321 is fixedly connected with the positioning frame 431, and a blocking groove 4322 is formed on the end surface of the blocking block 4321 facing the conveying surface of the conveyor belt assembly 432. Thus, the packaging bottle can be blocked to avoid slipping off.

As shown in fig. 7 and 8, a second display touch screen 44 is disposed on the rack 1 or the second support 411, the second display touch screen 44 can be used for controlling the capping device 41, the capping device 42 and the conveying device 43, and the second display touch screen 44 can be used for displaying information such as running time, capping quantity and the like. This can better satisfy the teaching demand to help further improve this automation line analogue means's suitability.

Each module of the packaging device 4 is coordinated and controlled by a PLC, so that the accuracy and stability of control can be ensured, and the packaging device 4 can be ensured to have very high reliability.

As shown in fig. 2, the transferring device 5 includes a first taking and placing device 51, a second taking and placing device 52, and a moving and feeding device 53, where the first taking and placing device 51 and the second taking and placing device 52 are both disposed on the frame 1, and the first taking and placing device 51 can act on the storage device 2, and the second taking and placing device 52 can act on the artificial intelligent processing and sorting device 3 and the packaging device 4, and the moving and feeding device 53 is movably disposed on the frame 1, and the first taking and placing device 51, the second taking and placing device 52, and the moving and feeding device 53 are all coordinated and controlled by the master control module 6. The material transferring device 5 can meet the demonstration requirements of various material transferring materials, so that the environment of an industrial production line can be better simulated, and the applicability of the automatic production line simulation device in teaching can be further improved.

As shown in fig. 2, 4 and 6, the first pick-and-place device 51 includes a first robotic arm 511 and a first clamping mechanism 512, where the first robotic arm 511 is disposed on the frame 1, the first clamping mechanism 512 is disposed on a movable end of the first robotic arm 511, and the first robotic arm 511 can drive the first clamping mechanism 512 to move between the storage device 2 and the moving feeding device 53 and between the conveyor belt assembly 432 and the storage device 2. Such a first material taking and discharging device 51 can stably and accurately output raw materials and store packaged samples, so that reliable storage demonstration can be achieved, and further the reliability and applicability of the material moving and feeding device 5 can be further improved.

As shown in fig. 2, 7 and 15, the second pick-and-place device 52 includes a second robotic arm 521, a second clamping mechanism 522, and a suction mechanism 523, where the second robotic arm 521 is disposed on the frame 1, both the second clamping mechanism 522 and the suction mechanism 523 are disposed on a movable end of the second robotic arm 521, the second robotic arm 521 can drive the second clamping mechanism 522 to move between the moving feeding device 53 and the processing device 31, between the processing device 31 and the screening device 33, and between the artificial intelligent sorting device 32 and the packaging device 4, and the second robotic arm 521 can drive the suction mechanism 523 to move between the sorting slot 3233 and the second waste canister 325. Such a second pick-and-place device 52 can stably and accurately transfer the related articles, thereby achieving a very stable demonstration effect and further helping to further improve the reliability and applicability of the transfer and feed device 5.

As shown in fig. 6 and 15, the first robot arm 511 is a four-axis robot; the second robotic arm 521 is a collaborative robot; the first clamping mechanism 512 and the second clamping mechanism 522 are conventional mechanical clamping jaws that can be used to clamp a cylindrical object. The second clamping mechanism 522 is connected with the movable end of the second robot mechanical arm 521 through a rotary air cylinder 524, so that the second clamping mechanism 522 can realize overturning action through the rotary air cylinder 524, and the requirement of pouring out the sample is met. The suction end of the suction mechanism 523 is a vacuum suction pipe structure, the suction opening of the suction mechanism 523 is downward, and the diameter of the suction opening of the suction mechanism 523 is smaller than that of the unqualified sample, so that the unqualified sample can be stably sucked up and accurately thrown into the second waste barrel 325.

As shown in fig. 4 and 5, the storage device 2 is a layered support bracket, and a first storage cavity 21, a second storage cavity 22, and a third storage cavity 23 are sequentially formed on the storage device 2 from bottom to top. Such a storage device 2 is very simple and reliable, which not only can be beneficial to storing a reasonable amount of articles, but also can avoid the storage device 2 occupying an excessive horizontal space, and can meet the requirements of classified placement and management, which is beneficial to further improving the reliability and applicability of the simulation device of the automatic production line.

As shown in fig. 5, the bottom of the first storage cavity 21 is provided with a plurality of first placement grooves 211, the bottom of the second storage cavity 22 is provided with a plurality of second placement grooves 221, and the bottom of the third storage cavity 23 is provided with a plurality of third placement grooves 231. Each placing groove can be used for placing articles, so that the requirements of the positions of the articles can be conveniently and accurately limited, and the articles can be managed neatly.

As shown in fig. 5, each first placing groove 211 is used for placing a raw material cup 10 filled with raw materials, each second placing groove 221 is used for placing an empty packaging bottle 20, and each third placing groove 231 is used for placing a packaging bottle 20 filled with qualified samples and a packaging cover 30. This allows for a very good classification of the need to manage the article.

As shown in fig. 5, the storage device 2 is provided with a touch screen 24, and the touch screen 24 is electrically connected with the master control module 6, and the side sides of each first placing groove 211, each second placing groove 221 and each third placing groove 231 are respectively provided with an infrared sensor 25, so that each infrared sensor 25 is electrically connected with the master control module 6. Therefore, the intelligent positioning function of the materials can be realized, each infrared sensor is used for positioning the materials, and the touch screen is used for automatically acquiring the positions of the materials. The warehousing device 2 can realize intelligent warehousing management, adopts the intelligent warehouse management technology of priority, has the advantages of convenient and quick reading, and realizes the datamation, the refinement and the intelligent management of logistics warehousing.

The application of the warehousing device 2 ensures the speed and accuracy of data input in each link of cargo warehousing management, ensures that enterprises timely and accurately master real data of inventory, and reasonably maintains and controls the enterprise inventory. The batch, the quality guarantee period and the like of the stock goods can be conveniently managed through scientific codes. By utilizing the warehouse management function of the system, the current positions of all the inventory goods can be mastered in time, and the work efficiency and quality of warehouse management can be improved.

When the first robotic arm 511 receives the ordering request from the master control module 6, the articles will be taken out of the warehouse 2 according to the request, and the data will be recorded. The items are then properly placed on the mobile feeding unit 53 or the conveyor assembly 432 as required by the order.

Each module of the material transferring device 5 is coordinated and controlled by a PLC, so that the accuracy and stability of control can be ensured, and the material transferring device 5 can be ensured to have very high reliability.

As shown in fig. 2 and 4, the frame 1 is provided with a waste box 103, and the waste box 103 is located beside the first robotic arm 511. The device can be convenient for recycling related articles, so that the demonstration requirement of recycling management can be met, and the applicability of the automatic production line simulation device can be further improved.

As shown in fig. 2, 3 and 7, the frame 1 is a counter structure, the moving feeding device 53 is an AGV trolley, and the moving feeding device 53 is disposed on the top surface of the frame 1. This not only can facilitate stable placement of the mobile feeding device 53, but also can ensure that the mobile feeding device 53 has a very stable and reliable transfer effect, and can ensure that the transfer is very accurate, which is helpful for further improving the reliability and applicability of the automated production line simulation device.

The shell of the movable feeding device 53 is formed by aluminum profiles and spray-coated color steel, is attractive and durable, and is provided with a tablet personal computer, a wireless charging receiving control board, a computer control chip board, a motor, a laser driving board, a wireless induction coil, an electromagnetic isolation sheet and the like.

As shown in fig. 2, the frame 1 is provided with a wireless charging pile 104, and when the mobile feeding device 53 approaches the wireless charging pile 104, a wireless charging receiving control board on the mobile feeding device 53 and the wireless charging pile 104 establish a wireless charging connection channel, so that the mobile feeding device 53 can be charged wirelessly.

The mobile feeding device 53 is matched with a wireless intelligent charging module, namely a wireless intelligent charging module with charging state monitoring function and modbusRTU communication function; module function: the wireless charging technique, in which the wireless charging output 12v 2.5a and the receiving efficiency of 75% or more, is the most widely used scheme so far, and uses the induced magnetic fluxes generated by both the power supply side (wireless charging pile 104) and the power receiving side (mobile feeding device 53) to perform power transmission.

The moving feeding device 53 uses ROS technology to carry the articles in different procedures in each device, so as to complete different functions of each device in a matching way. If the battery level of the mobile feeding device 53 is too low, the mobile feeding device 53 automatically navigates to a charging position for charging. And the tablet personal computer is integrated with trolley scheduling software, so that the working information of the mobile feeding device 53 is displayed, and a man-machine interaction interface is provided.

As shown in fig. 2 to 4, 7, 16 and 17, the rack 1 includes a first cabinet 11, a second cabinet 12, a third cabinet 13, a ceiling 14, at least one connecting plate 15, and a plurality of support columns 16, where the third cabinet 13 and the first cabinet 11 are respectively attached to the left and right side walls of the second cabinet 12, and the top surface of the first cabinet 11, the top surface of the second cabinet 12 and the top surface of the third cabinet 13 are in the same plane, the connecting plate 15 is fixedly connected to the first cabinet 11, the second cabinet 12 and the third cabinet 13, the ceiling 14 is arranged above the first cabinet 11, the second cabinet 12 and the third cabinet 13, each support column 16 is vertically arranged on the bottom surface of the ceiling 14, and the lower ends of each support column 16 are connected to corresponding ones of the first cabinet 11, the second cabinet 12 and the third cabinet 13, the first robotic arm 511 and the storage device 2 are arranged on the top surface of the first cabinet 11, the packaging device 4 and the second robotic arm 521 are arranged on the top surface of the second cabinet 12, the intelligent sorting device 3 is arranged on the top surface of the second cabinet 12, and the third cabinet 53 is capable of moving on the top surface of the third cabinet 13 and the third cabinet 53. This can realize the requirements of the modular manufacturing rack 1 and the automated production line simulation apparatus, thereby contributing to improvement of the convenience of manufacturing.

As shown in fig. 3, the bottom surfaces of the first cabinet 11, the second cabinet 12 and the third cabinet 13 are respectively provided with a plurality of travelling wheels 17, and the bottom surfaces of the first cabinet 11, the second cabinet 12 and the third cabinet 13 are respectively connected with a plurality of supporting legs 18 in a screwed manner, and when the supporting legs 18 are rotated, the extending heights of the supporting legs 18 can be adjusted. Therefore, the automatic production line simulation device can be conveniently moved and stably supported, and the reliability and the applicability of the automatic production line simulation device can be further improved.

As shown in fig. 2, 4, 7, 16 and 17, the front and rear ends and the right end of the top surface of the first cabinet 11 are empty, the front and rear ends and the left end of the top surface of the second cabinet 12 are empty, the front and rear ends and the left end of the third cabinet 13 are empty, and the empty areas of the first cabinet 11, the second cabinet 12 and the third cabinet 13 together form an annular runway 19 for the moving and feeding device 53 to walk. This can increase the flexibility of transport of the mobile feed device 53 to enable more demonstration needs to be achieved, thereby helping to further increase the applicability of the automated production line simulation device.

As shown in fig. 2, a ring of protruding stop rings 191 is provided on the outer edge of the annular runway 19. Therefore, the movable feeding device 53 can be blocked, so that the condition that the movable feeding device 53 accidentally drops is avoided, and further the reliability and the safety of the automatic production line simulation device are further improved.

As shown in fig. 4, 7, 16 and 17, the top surfaces of the first cabinet 11, the second cabinet 12 and the third cabinet 13 are provided with a plurality of parallel bar-shaped clamping grooves 105, and the annular runway 19 is formed by horizontal plates 106 paved on the empty areas of the first cabinet 11, the second cabinet 12 and the third cabinet 13. The strip-shaped clamping grooves 105 can facilitate the installation and positioning of related devices on the first cabinet 11, the second cabinet 12 and the third cabinet 13, and the horizontal plates 106 are paved to ensure that the movement of the movable feeding device 53 is very stable and reliable, so that the reliability of the automatic production line simulation device is further improved.

As shown in fig. 2 and 3, the support column 16 is provided with a total display touch screen 100, and the total display touch screen 100 is electrically connected with the total control module 6. Therefore, the aim of integral coordination control can be achieved, and the control and the consulting operation can be ensured to be more convenient.

As shown in fig. 3, the lighting lamp 141, the voice control module 142, and the safety monitoring module 143 are respectively disposed on the bottom surface of the ceiling 14, and the lighting lamp 141, the voice control module 142, and the safety monitoring module 143 are electrically connected to the master control module 6. This can not only improve the convenience of use but also improve the safety of use.

The security monitoring module 143 obtains an image source through a network camera, and uses the YOLO algorithm to identify the identity of the personnel in the working area of the equipment, so as to carry out voice reminding on the personnel with undefined identity and abnormal behavior. 1. The safety area is set, namely, when the equipment works, a person who does not obtain the authority enters the working range machine to send out a warning of 'working without approaching'. The personnel make illegal operations, and the behavior equipment can send out voice prompts such as 'please normalize operations', 'prohibit operations', and the like. 2. And detecting behaviors such as dialing a phone and playing a mobile phone in the working range of the equipment. The device can send out language reminders such as "do not make a call", "please not play a mobile phone", etc.

The master control module 6 is an MES system. Therefore, the control function is extremely stable and reliable, and the automation production line simulation device is extremely stable and reliable.

As shown in fig. 15, the artificial intelligence recognition module 324 includes a USB industrial camera component and an artificial intelligence analysis module, the USB industrial camera component is electrically connected with the artificial intelligence analysis module, and the artificial intelligence analysis module is electrically connected with the master control module 6. The samples on the sorting groove 3233 are photographed in real time through the artificial intelligent recognition module 324 and transmitted to the artificial intelligent analysis module, the artificial intelligent analysis module recognizes cylindrical, spherical and elliptical image features in the pictures by using a convolutional neural network technology, the image features are compared with a trained image training model, an image coordinate system of the samples to be sorted is rapidly obtained, the image coordinate system is converted to coordinates under a robot coordinate system according to a coordinate conversion technology, and finally unqualified samples are sucked by a vacuum chuck on the second material taking and placing device 52, and the unqualified samples are sent into the second waste drum 325 after the suction is successful. The automatic production line simulation device can perform robot control and vision system application skill training.

This automated production line simulation device defaults to providing two color samples: the classification algorithm based on the convolutional neural network realizes the computer vision function, and can realize the classification of two methods, namely 1 and two samples; 2. positioning of the sample position.

The automatic production line simulation device is a miniature simulation industrial automatic production line, and comprises a raw material processing unit, a semi-finished product sorting module, a capping and screwing unit, an intelligent storage, an intelligent charging module, an intelligent trolley module, a vision module, an artificial intelligence application MES system and other software and hardware, is matched with rich competition task resources and teaching resources, can be used for artificial intelligence application technology and mechanical and electrical integration technology teaching practical training, and can also be used for competition assessment of related technologies.

The system relies on a collaborative robot technology, a 5G network technology, an artificial intelligence algorithm, an image recognition technology, a sensor technology, an ROS technology, an autonomous decision-making technology, an autonomous planning technology and the like, and uses an intelligent robot as a core carrier, and based on real scene business requirements of robots in an industrial raw material production line, the whole production process of secondary processing, detection sorting, material bottle feeding, finished product warehousing and the like of industrial waste is realized, wherein the artificial intelligence technology is mainly applied to links such as industrial raw material processing, detection sorting, deep learning, equipment safety management, predictive maintenance and the like, so that artificial intelligence is realized.

The system mainly comprises the steps of constructing an artificial intelligent platform, loading provided video, image and other data, marking the video, image and other data, processing the data into data which can be used for training a model, manufacturing the data into a data set which can be used for model training, and completing operations such as model construction, model cleaning, model training, model application, model deployment and the like by utilizing the data set and the artificial intelligent related knowledge such as deep learning based on the open artificial intelligent platform. In combination with methods such as reinforcement learning, the ability of a learner to comprehensively apply artificial intelligence related techniques is trained. Based on the method, the result of artificial intelligence learning is applied to a 'robot+5G' comprehensive application platform, and students are trained to comprehensively apply the artificial intelligence related technology to the robot intelligent manufacturing system, so that improvement of relevant technology level of students and professional literacy is facilitated, and employment competitiveness of graduates in professional institutions is further improved.

The MES system is mainly used for realizing the functions of production control, production tracing, material management, equipment management, result statistical analysis and the like for the whole system. The order task is distributed through the management of order planning, the real-time monitoring and control of the production process are realized, and the circulation of materials and the whole production process of semi-finished products are traced. And through the management of the equipment, the operation data of the equipment are monitored in real time. And (3) sorting and displaying the data of the whole production stage in a report form through production statistics, so as to realize data monitoring of the whole production process.

The MES system has the artificial intelligent functions of face identification login, man-machine interaction management control equipment operation, equipment fault pre-judgment, area detection and the like, and outputs an artificial intelligent algorithm result to an executing mechanism.

The implementation on the total display touch screen 100 of the automated production line simulation device is as follows: the method comprises the following steps of account login management, data acquisition, visual detection application, robot communication management, production order management, operation parameter optimization, intelligent material distribution, voice recognition, safety area setting, behavior detection and other operation pages, wherein the operation pages are implemented as follows:

the account login and management comprises the functions of face login, software updating, account registration, account management, account authority and the like. Face login, namely supporting a face login mode by the system, and clicking a face login interface to perform face verification login after a user binds a face in the system. And the system detects and updates, namely when the software is started, the system automatically detects and upgrades under the condition of networking. Without networking, the system would prompt "system check update failed". And (5) account password login: the system adopts the form of account number and password to log in, and after the account number password is input, a login button is clicked to log in. Registration account number the registration page supports account number registration function.

And (3) data acquisition: the data acquisition comprises a warehouse management page, a charging pile management page, a processing station management page, a capping station management page, an AGV management page and a robot management page, and the functions of each page are different. 1. And the warehouse management page consists of real-time data and historical data of the current warehouse. Real-time data: the warehouse part of the hardware structure is mapped, and the states of the various orders of magnitude of the current finished product, empty bottle and raw material are displayed. Historical data: the line graph is composed of line graphs, the number of layers of the warehouse at a certain time point and the state of each position are presented, and a user can add and edit the graph and control the display elements of the graph. The historical data are: inquiring and refreshing the chart, editing the chart, deleting the chart and downloading the chart; inquiring and refreshing the chart, wherein a user can define a time range period to inquire historical data; editing a chart, and operating the elements and line colors of the existing chart; deleting the chart, and deleting the currently selected chart in the system; and downloading the chart, and exporting the element history lines in the current chart to a desktop to generate an image format. 2. And managing the charging pile, wherein the page consists of real-time data and historical data of the current charging pile. Real-time data: and displaying the charging state, charging voltage, charging current, total equipment voltage, total equipment current, total equipment power and total equipment electric quantity of the current charging pile. Historical data: the line graph is composed of line graphs, data of the charging pile at a certain time point are presented, and a user can add and edit the graph and control display elements of the graph. 3. And the processing station management page consists of real-time data and historical data of the current processing station. Real-time data: current upper side temperature, lower side temperature, humidity data are shown. And a storm gun heating state and a storm gun blowing state. Historical data: the line graph is composed of line graphs, data covering a station at a certain time point is displayed, a user can add and edit the graph, and display elements of the graph are controlled. 4. And the capping station management page consists of real-time data and historical data of the current capping station. Real-time data: displaying the current vibration Z-axis speed, vibration X-axis speed, vibration Z-axis acceleration, vibration X-axis acceleration, temperature value, belt running speed, semi-finished product weighing value, capping running link, conveyor belt working task and conveyor belt task state of the capping station. Historical data: the line graph is composed of line graphs, data covering a station at a certain time point is displayed, a user can add and edit the graph, and display elements of the graph are controlled. 5. AGV management page: consists of real-time data and historical data of the current AGV. Real-time data: and displaying the voltage, the position percentage, the electric quantity percentage, the execution state, the runway number, the task number and the task state of the current AGV in the runway. Historical data: the automatic control system consists of a line graph, presents the data of the AGV at a certain time point, and can be used for adding and editing the chart by a user to control the display elements of the chart. 6. And the robot management page consists of real-time data and historical data of the current robot. Real-time data: current state, working mode, track number, task state, X-axis Y-axis Z-axis R-axis position. Historical data: the line graph is composed of line graphs, data covering a station at a certain time point is displayed, a user can add and edit the graph, and display elements of the graph are controlled.

Visual inspection application: the visual detection application is to collect real-time pages of a camera and mark the pages manually. Substituting the model into a deep training network training data model, and identifying the object by calling the model. Model training process: adding a label (with existing labels as well) → image acquisition (acquiring an image for machine learning) → labeling a sample (labeling for the acquired sample for machine learning) → model training (machine learning for the labeled sample) → generating a conforming visual model. And (3) injection: the device needs to run the model when it is operating (the pictures taken by the camera will distinguish the tag information based on the model). The visual inspection application page comprises the following steps: label management, image acquisition, marking samples, coordinate calibration, model training, model running and other operation pages. 1. And the label management page function is used for representing the identification information of the particles and the tray, and is convenient for image labeling, model training and camera identification. And displaying all the current labels, wherein the page supports the addition and deletion of the labels, and the labels cannot be defined as Chinese. 2. And the image acquisition page function is to acquire real-time pictures of the camera. With a first camera 513, a second camera. The first camera 513 is mounted on the first robot arm 511. And a second camera is loaded on the second robot arm 521, and the second camera forms a USB industrial camera component of the artificial intelligent identification module 324. When the camera position is found to be reversed (the camera 1 takes a picture of the second robotic arm 521 or vice versa), the USB port switch may be made in the "coordinate calibration" page camera drop down menu. And (3) automatic acquisition, namely setting acquisition interval time (millisecond unit), clicking to start acquisition, and circularly photographing by the system according to the acquisition time and the currently selected camera. 3. And marking the sample page, namely marking the acquired picture, and manually marking the corresponding label on an actual picture object. The composition is as follows: picture set, label area, coordinate area. Picture set: all pictures acquired by the image comprise marked and unmarked picture information. Marking area: and carrying out frame selection labeling on the information required to be labeled in the picture. Tag area: and (3) carrying out frame selection labeling on all label information in the system in a labeling area after a user selects a label. Coordinate area: and displaying the information such as the coordinate system, the label form, the color and the like of all the marked positions in the picture. 4. Coordinate system calibration page function: and the robot also needs to calibrate the coordinates in the software at the same time, and the coordinates are used for coordinate system conversion, and after calibration, the coordinates needing to be processed in the image are converted to obtain the coordinates needing to be operated by the robot. 5. And training a page function by the model, and training a visual identification model through the marked data set. 6. The model runs the page function of starting the python visual identification code and identifying the corresponding picture using the selected training set.

Robot communication management: the robot communication function is mainly used for testing and system monitoring, the testing system requests the camera, and the recognition result is fed back. In the operation of the monitoring system, the PLC requests the identified record.

Production order management page function: order management and production scheduling; when the system is in a starting mode, after an order is newly added, clicking to start the order below, and then the system starts to produce according to the order requirement. The production condition of the order can be updated in real time through a query button, and the order type can be subjected to an adding operation through an adding button.

The operation parameters are optimized as follows: and (5) operating configuration and parameter setting. And (3) operation configuration: selecting optional parameters, moving to the operation parameters, clicking to start operation, and outputting proper operation parameter values by the program. Parameter setting: the following parameter values are manually set and written into the PLC to adjust the parameters of the heating mechanism.

The intelligent distribution of the materials is as follows: real-time data, priority configuration. Real-time data: when the real-time display system uses a belt or AGV, the time spent from raw material to production, raw material empty to warehouse, empty to screening is displayed. Priority configuration: the probability of using the belt or the AGV by the system can be used independently or the use duty ratio is set according to the requirement, and the system can select whether to use the AGV or the belt to execute operation tasks according to the user setting.

And the voice recognition page function is that a user can wake up the voice text of the function according to the function definition by opening certain functions to support voice recognition operation, and the function supports a plurality of voice texts. For example: the voice recognition is to 'intelligent, the current finished product quantity', and the system can report the real-time quantity of the current finished product bin.

Security zone setup and behavior detection: the image source is obtained through the network camera, the personnel identity in the equipment working area is identified by using the YOLO algorithm, and voice reminding is carried out on personnel with ambiguous identity and abnormal behaviors. 1. The safety area is set, namely, when the equipment works, a person who does not obtain the authority enters the working range machine to send out a warning of 'working without approaching'. The personnel make illegal operations, and the behavior equipment can send out voice prompts such as 'please normalize operations', 'prohibit operations', and the like. 2. And detecting behaviors such as dialing a phone and playing a mobile phone in the working range of the equipment. The device can send out language reminders such as "do not make a call", "please not play a mobile phone", etc.

The automatic production line simulation device has the following characteristics:

1. system application comprehensiveness

The artificial intelligence comprehensive technology application practical training and checking system comprises an artificial intelligence comprehensive practical training platform (software), a raw material processing unit, a capping and screwing unit, an intelligent storage unit, a mobile trolley unit and other hardware components, is an artificial intelligence production system with extremely high comprehensiveness, and can fully train and check comprehensive professional technology capability and social method capability of student system design, software debugging, code writing and the like in the artificial intelligence and integrated teaching and training implementation process.

2. Knowledge skills comprehensiveness

The device relates to comprehensive artificial intelligence and integrated application technologies such as deep learning technology, face recognition technology, model training technology, language recognition technology, ROS technology, industrial Ethernet application technology, PLC application technology and the like.

3. Configuration adding customized MES control system

The equipment realizes interconnection and interworking interoperation from the RPAS management system to the bottom equipment control system through a Modus TCP standard communication protocol, realizes the SCADA function on the MES level, translates production tasks into control instructions, directly transmits the control instructions to the bottom equipment control system, controls the equipment to execute production, collects production execution results and writes back into an MES database at the same time, completes data collection work, and realizes unmanned full-automatic flow services such as production, scheduling, dispatching, control, data collection and the like of the MES, thereby completely realizing the aim of an unmanned factory.

4. Competition function and practical training teaching function are combined

The equipment is flexible in combination, the module is convenient to expand, the functional modules are increased and reduced, and the installation and wiring of other modules are not affected. A more flexible question output can be performed. The equipment is provided with 4 working units, each unit focuses on different knowledge and skills, teaching expansion is facilitated, meanwhile, the equipment is designed in a highly modularized mode, and maintenance of the equipment are quite simple and convenient to practice teaching.

The technical parameters adopted by the automatic production line simulation device are as follows: working power supply: AC220v±10%50hz. Rated power: and is more than or equal to 3.5KW. Ambient humidity: less than or equal to 90 percent. Safety protection function: and (5) electric leakage protection and grounding protection. IDE was developed Python3, visual Studio Code. Artificial intelligence algorithm: neural network, deep learning algorithm. Programming language: python, C#. Database Redis, mongoDB. Software architecture C/S. Artificial intelligence development environment: anaconda+Python3.8; a TensorFlow2.3 framework; CUDA10.0, cudnn7.6.5, openCV, keras. Network type: 5G, ethernet. PLC: CPU 1214C DC/DC/DC. A camera system: a universal USB camera. Robot arm: CR3, M1 Pro. And a mobile trolley SX-AGV_Car. Size of the device: 2440mm×1040mm×1950mm (without assembly table, computer desk). The workstation size is 2700mm multiplied by 3000mm multiplied by 1950mm (including an assembly desk and a computer desk).

The automatic production line simulation device can combine artificial intelligence technology comprehensively with an industrial production line, is applied to teaching practical training equipment, and can greatly improve the teaching quality.

The actual working process comprises the following steps: granular samples are selected, part of the samples are made of thermochromic materials, the particle sizes of the samples are different (for example, the particle sizes of the part of the samples are made smaller), and the colors of the samples are consistent at normal temperature. The raw material cup 10 is provided with a plurality of samples, the particle sizes of the samples are ensured to be different, and the samples are provided with the samples of the thermochromic material and the samples which are not discolored by temperature sensing. And powering on and ventilating the automatic production line simulation device. And starting the online program to run. The movable feeder 53 is moved to a position near the first pick-and-place unit 51. The first material taking and placing device 51 grabs the raw material cups 10 from the storage device 2 and places the raw material cups on the movable feeding device 53. The movable feeding device 53 is moved to a position near the second pick-and-place device 52. The second material taking and placing device 52 takes the raw material cup 10 from the movable feeding device 53 and feeds the raw material cup into the drying furnace 312 for heating treatment. The second material taking and placing device 52 places the empty material cup 10 after being fed back on the movable feeding device 53. The movable feeder 53 returns to a position near the first pick-and-place unit 51. The first pick-and-place device 51 places the raw cup 10, which is above the moving feeder 53, into the waste bin 103. The first pick-and-place device 51 picks up empty packaging bottles 20 from the storage device 2 and places them on the movable feeding device 53. The movable feeder 53 is again moved to a position near the second pick-and-place device 52. The processing device 31 discharges the dried sample into a receiving cartridge 316. The second pick and place device 52 picks up the receiving cylinder 316 and pours the sample in the receiving cylinder 316 into the screening device 33. The screening device 33 screens the flow with small particle size reaching the first waste cylinder 332 and qualified particle size into the sorting tank 3233. The second pick and place device 52 picks up reject samples from the sorting slot 3233 into a second reject bin 325. The second material taking and placing device 52 takes the empty packaging bottle 20 from the movable feeding device 53 and places the empty packaging bottle on the second limiting groove 3213. The pushing mechanism 323 pushes the acceptable sample into the accept-out chute 322 and directs the acceptable sample through the accept-out chute 322 into the empty package bottle 20. The second material taking and placing device 52 moves the package bottle 20 after being fed to the packaging device 4 and covers and screws the package bottle. The first material taking and placing device 51 takes the packaging bottle 20 which is covered and screwed from the packaging device 4 and places the packaging bottle into the storage device 2. One cycle of the program ends.

The above only introduces a working process of the automatic production line simulation device, and in the actual use process, teachers and students can randomly adjust the working process according to actual needs.

The thermochromic material for preparing the sample is organic capsule or inorganic Bi ₂ O ₃ 、MnO ₂ 、V ₂ O ₅ And doped with Al ³⁺ 、Cu ²⁺ 、F ^- 、Mo ⁶⁺ 、W ⁶⁺ More than one of them. The sample is one color when the temperature is above 31 ℃ and another color when the temperature is below 31 ℃. Therefore, the demonstration device can achieve a very good identification demonstration effect, and a very good teaching effect.

The above embodiments are preferred embodiments of the present utility model, and all similar structures and equivalent modifications are intended to fall within the scope of the present utility model.

Claims (10)

1. An automated production line simulation device, which is characterized in that: including frame (1), storage device (2), artificial intelligence processing sorting device (3), packaging hardware (4), transfer material device (5), wherein storage device (2), artificial intelligence processing sorting device (3), packaging hardware (4) and transfer material device (5) all set up in frame (1) to make transfer material device (5) can accomplish the sample transfer between storage device (2) and artificial intelligence processing sorting device (3), between artificial intelligence processing sorting device (3) and packaging hardware (4), and between packaging hardware (4) and storage device (2).

2. The automated production line simulation apparatus of claim 1, wherein: the artificial intelligence processing sorting device (3) comprises a processing device (31) and an artificial intelligence sorting device (32), and the transferring device (5) can finish sample transfer between the processing device (31) and the artificial intelligence sorting device (32).

3. The automated production line simulation apparatus of claim 2, wherein: the processing device (31) is a thermal processing device.

4. The automated production line simulation apparatus of claim 2, wherein: the artificial intelligence processing sorting device (3) further comprises a screening device (33), and the transferring device (5) can finish sample transfer between the screening device (33) and the processing device (31) and between the artificial intelligence sorting device (32) and the screening device (33).

5. The automated production line simulation apparatus of claim 2, wherein: the artificial intelligence sorting device (32) comprises a receiving table (321), a receiving guiding-out groove body (322), a pushing mechanism (323), an artificial intelligence identification module (324) and a second waste barrel (325), wherein the receiving table (321) is arranged on the frame (1), the receiving guiding-out groove body (322) is arranged on the side wall of the receiving table (321), the pushing mechanism (323) is arranged on the receiving table (321) or the frame (1), the artificial intelligence identification module (324) is arranged on the frame (1) or the transferring device (5), and the second waste barrel (325) is arranged beside the receiving table (321).

6. The automated production line simulation apparatus of claim 1, wherein: the packaging device (4) comprises a capping device (41), a capping device (42) and a conveying device (43), wherein the capping device (41), the capping device (42) and the conveying device (43) are arranged on the frame (1) and the capping device (41) and the capping device (42) are sequentially arranged side by side along the conveying direction of the conveying device (43).

7. The automated production line simulation apparatus of claim 6, wherein: the capping device (41) comprises a second supporting frame (411), a guide groove body (412), a vertical cover storage barrel (413), a cover sucking and upper cover mechanism (414), a push-out mechanism (415) and a first clamping and positioning mechanism (416), wherein the second supporting frame (411) is arranged on the frame (1), the guide groove body (412), the vertical cover storage barrel (413), the cover sucking and upper cover mechanism (414) and the push-out mechanism (415) are arranged on the second supporting frame (411), the vertical cover storage barrel (413) and the cover sucking and upper cover mechanism (414) are respectively arranged above two ends of the guide groove body (412), the movable end of the push-out mechanism (415) is arranged above the guide groove body (412), the movable end of the push-out mechanism (415) can reciprocate below the vertical cover storage barrel (413) and the cover sucking and upper cover mechanism (414), and the first clamping and positioning mechanism (416) is arranged on the conveying device (43).

8. The automated production line simulation apparatus of claim 6, wherein: the screwing device (42) comprises a vertical driving mechanism (421), a rotary screwing mechanism (422) and a second clamping and positioning mechanism (423), wherein the vertical driving mechanism (421) is arranged on the frame (1), the rotary screwing mechanism (422) is arranged at the movable end of the vertical driving mechanism (421), and the second clamping and positioning mechanism (423) is arranged on the conveying device (43).

9. The automated production line simulation apparatus of claim 1, wherein: the transfer material device (5) comprises a first material taking and placing device (51), a second material taking and placing device (52) and a movable feeding device (53), wherein the first material taking and placing device (51) and the second material taking and placing device (52) are arranged on the frame (1), the first material taking and placing device (51) can act on the storage device (2), the second material taking and placing device (52) can act on the artificial intelligent processing and sorting device (3) and the packaging device (4), and the movable feeding device (53) can be movably arranged on the frame (1).

10. The automated production line simulation apparatus of claim 9, wherein: the machine frame (1) is of a counter structure, the movable feeding device (53) is an AGV trolley, and the movable feeding device (53) is arranged on the top surface of the machine frame (1).