CN219978428U - Production line test system - Google Patents
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- CN219978428U CN219978428U CN202320780006.XU CN202320780006U CN219978428U CN 219978428 U CN219978428 U CN 219978428U CN 202320780006 U CN202320780006 U CN 202320780006U CN 219978428 U CN219978428 U CN 219978428U
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Abstract
The present disclosure relates to the field of intelligent manufacturing technology, and more particularly, to a production line testing system. When testing, the product to be tested is detachably arranged on the base through the connecting piece, when the base and the product to be tested pass through the testing device, corresponding testing treatment can be carried out, and then testing data are sent to the control module of the base. The control module judges the test result according to the test data, the base moves to the corresponding track branch according to the test result, and finally the test result is uploaded to the server through the communication module, so that the test processing process of the product to be tested is completed. The testing mode abandons the method of judging the testing result by means of the industrial personal computer in the traditional production line testing system and using the mechanical arm to transfer, and adopts the intelligent base to independently complete the testing process of the product to be tested, thereby reducing the debugging difficulty of the traditional production line testing system, reducing the investment cost and greatly improving the efficiency of the production line testing.
Description
Technical Field
The embodiment of the disclosure relates to the technical field of intelligent manufacturing, and more particularly relates to a production line testing system.
Background
In a conventional production line testing system, an industrial personal computer of each testing station is responsible for communicating with the product to be tested and the measuring device. And judging a test result of the product to be tested by the industrial personal computer, and uploading the test result to the server by the industrial personal computer.
In the whole testing process, the circulation of the product to be tested in the production line testing system is usually finished by a mechanical arm. But the difficulty of the development and the debugging of the production line test system with the mechanical arm is larger, and the overall investment cost is higher, so that the problem that the practicability of the production line test system is not strong and the overall production line test efficiency is affected is caused.
Disclosure of Invention
It is an object of embodiments of the present disclosure to provide a production line testing system, according to one aspect of the present disclosure, comprising:
a track provided with at least one track branch;
the base can move along the track, the base is provided with a connecting piece for detachably mounting a product to be tested on the base, the base is provided with a control module for acquiring test data of the product to be tested and judging a test result according to the test data, and a communication module for uploading the test result to a server;
each testing device is in communication connection with the base, and is used for carrying out corresponding testing treatment on a product to be tested and sending testing data to a control module of the base;
the track selection device is arranged at the initial position of the track branch, is in communication connection with the base and is used for driving the base to move to the corresponding track branch according to a test result.
Optionally, the production line testing system further comprises at least one position sensor;
the position sensors are distributed on the track;
the position sensor is in communication connection with the base;
the position sensor is used for detecting the position of the base and obtaining a detection result, and sending the detection result to the base.
Optionally, the production line testing system further comprises an industrial personal computer;
the industrial personal computer is in communication connection with the base;
the industrial personal computer is used for receiving a test instruction sent by the base and controlling the test device, the track selection device and the position sensor according to the test instruction; the method comprises the steps of,
and the communication module uploads the test result to a server through the industrial personal computer.
Optionally, the industrial personal computer is used for storing temporary data generated in the test process.
Optionally, one of the track branches is located in a product to be repaired, and the base utilizes the track branch to transport the product to be tested to the product to be repaired according to the test result.
Optionally, the control module is a card computer;
a processor is arranged in the card computer;
the card computer acquires test data through the processor and judges a test result according to the test data.
Optionally, a driving module and a driving motor are further arranged on the base;
the driving module is electrically connected with the control module, and the driving motor is electrically connected with the driving module;
the driving module is used for sending out an instruction for driving the base to move under the control of the control module, and the driving motor drives the base to move under the instruction of the driving module.
Optionally, a jig adapter plate is further arranged on the base;
one end of the jig adapter plate is connected with the connecting piece of the base, and the other end of the jig adapter plate is connected with the product to be tested;
the jig adapter plate is used for completing the conversion of the interface and the communication between the base and the product to be tested.
Optionally, a display module is further arranged on the base;
the display module is electrically connected with the control module;
the display module is used for displaying the test result.
Optionally, a battery module is further arranged on the base;
the battery module is used for providing power for the base and the product to be tested.
The production line testing system has the beneficial effects that when the production line testing system is used for testing, the product to be tested is detachably mounted on the base through the connecting piece, corresponding testing processing can be performed after the base and the product to be tested pass through the testing device, and then the testing device sends testing data to the control module of the base. The control module judges a test result according to the test data of the product to be tested, then the base moves to the corresponding track branch according to the test result, and finally the test result is uploaded to the server through the communication module of the base, so that the test processing process of the product to be tested is completed. The testing mode abandons the method of judging the testing result by means of the industrial personal computer in the traditional production line testing system and using the mechanical arm to transfer, and adopts the intelligent base to independently complete the testing process of the product to be tested, thereby reducing the debugging difficulty of the traditional production line testing system, reducing the investment cost and greatly improving the efficiency of the production line testing.
Other features of the disclosed embodiments and their advantages will become apparent from the following detailed description of exemplary embodiments of the disclosure, which proceeds with reference to the accompanying drawings.
Drawings
The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments of the disclosure and together with the description, serve to explain the principles of the embodiments of the disclosure.
FIG. 1 is a schematic diagram of a base and a testing device according to the present embodiment;
FIG. 2 is a schematic diagram of a base module of a production line testing system according to the present embodiment;
fig. 3 is a network topology diagram of a production line testing system according to the present embodiment;
fig. 4 is a logic diagram of data/control communication of a production line testing system according to the present embodiment.
In the accompanying drawings:
101. a track; 102. a track branch; 103. a track selection device; 104. a position sensor;
201. a base; 202. a product to be tested; 203. a jig adapter plate; 204. a control module; 205. a driving module; 206. a display module; 207. a battery module; 208. a communication module;
301. a server; 302. a switch; 303. a file server; 304. a router; 305. and the industrial personal computer.
The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments of the disclosure and together with the description, serve to explain the principles of the embodiments of the disclosure.
Detailed Description
Various exemplary embodiments of the present disclosure will now be described in detail with reference to the accompanying drawings. It should be noted that: the relative arrangement of the components and steps, numerical expressions and numerical values set forth in these embodiments do not limit the scope of the present utility model unless it is specifically stated otherwise.
The following description of at least one exemplary embodiment is merely exemplary in nature and is in no way intended to limit the utility model, its application, or uses.
Techniques, methods, and apparatus known to one of ordinary skill in the relevant art may not be discussed in detail, but are intended to be part of the specification where appropriate.
In all examples shown and discussed herein, any specific values should be construed as merely illustrative, and not a limitation. Thus, other examples of exemplary embodiments may have different values.
It should be noted that: like reference numerals and letters denote like items in the following figures, and thus once an item is defined in one figure, no further discussion thereof is necessary in subsequent figures.
An embodiment of the present utility model provides a production line testing system, as shown in fig. 1, which includes a track 101, a base 201, at least one testing device, and at least one track selection device 103. Wherein the track 101 is provided with at least one track branch 102, along which track 101 and track branch 102 the base 201 is movable.
With continued reference to fig. 1, the base 201 is a device for carrying a product 202 to be tested, and the product 202 to be tested performs an entire production line testing process by being mounted on the base 201. The base 201 is provided with a connector, and the production line testing system provided in this embodiment of the disclosure is provided with a plurality of bases 201 for simultaneously testing a plurality of products to be tested 202, and the products to be tested 202 are detachably mounted on the bases 201 through the connector, optionally, the connector is a UBS connector, and the products to be tested 202 can be mounted on the bases 201 through a USB physical interface.
The production line test system comprises a plurality of test stations, and in the traditional production line test system, the product to be tested needs to be plugged into and pulled out of the test device when passing through each test station. In the production line testing system provided in the embodiment of the present disclosure, the product 202 to be tested and the base 201 need only be spliced and bound together when passing through the first testing station, and unbinding is performed after the testing process is completed.
The advantage of the above embodiment is that the number of plugging times between the product 202 to be tested and the base 201 in the conventional mode can be effectively reduced, and the problem of damage to the appearance of the product 202 to be tested caused by plugging can be avoided. In addition, the loss caused by frequent plugging and unplugging among the interfaces can be greatly reduced by using the method, and the overall test efficiency of the production line test system is improved.
As shown in fig. 2, the base 201 includes a control module 204 and a communication module 208, where the control module 204 on the base 201 is a core of the whole product line testing system, and the control module 204 is mainly used to obtain test data of the product 202 to be tested, determine according to the obtained test data, and obtain a determination result. In addition, the control module 204 may also implement the function of the read-write server 301 by means of wireless communication. The communication module 208 is responsible for uploading the judgment result obtained by the control module 204 to the server 301. In addition, the communication module 208 also serves to connect the base 201 with the outside in a communication manner, and the base 201 can control the functions of the test device and the track selection device 103 in the line test system through the communication module 208.
Referring to fig. 1, in one embodiment, the production line testing system further includes at least one position sensor 104, where the position sensor 104 is disposed on the track 101 and the track branch 102 in a certain arrangement, and mainly serves to detect the position of the base 201 on the track 101 and the track branch 102 in real time. The position sensor 104 is in communication connection with the base 201, when the base 201 moves along the track 101 or the track branch 102 and reaches the position of a certain position sensor 104, the position sensor 104 sends the detected result to the base 201, so that the base 201 obtains the position of the base at the moment, and the control module 204 on the base 201 can conveniently execute corresponding test processing according to the position information.
The production line test system in the embodiment of the utility model comprises at least one test station, each test station is provided with at least one test device, the test devices are mainly responsible for carrying out corresponding test processing work on the product 202 to be tested, the number of the test devices can be set according to the scale of an actual production line test system, and the number of the test devices in the actual production line test system is not less than one. The testing device is in communication connection with the base 201, when the base 201 and the product 202 to be tested reach the position of the testing device, the testing device performs corresponding testing treatment on the product 202 to be tested, test data can be obtained after the testing treatment is completed, and the testing device sends the obtained test data to the control module of the base 201.
Similarly, at least one track selection device 103 is provided at each test station, the track selection device 103 being provided at the start of the track branch 102, and the track selection device 103 being in communication with the base 201. The base 201 determines which track branch 102 is to be moved along according to the determined test result, when the base 201 and the product 202 to be tested reach the position of the track selection device 103, the base 201 sends a moving instruction to the track selection device 103, and the track selection device 103 will drive the base 201 to the corresponding track branch 102 after receiving the moving instruction. The number of track selection devices 103 is set according to the actual situation of the track branches 102 and the actual production line testing system, and in this embodiment, the number of track selection devices 103 is not less than one.
In one embodiment, the production line testing system further includes an industrial personal computer 305, and the industrial personal computer 305 is communicatively connected to the base 201. In this embodiment, the industrial personal computer 305 does not perform the function of acquiring test data in a conventional production line test system and judging a test result according to the test data, but is used as a coprocessor of the base 201 to receive a product test instruction sent by the base 201, and controls the test device, the track selection device 103 and the position sensor 104 mentioned in the foregoing according to the test instruction, so as to help the base 201 control each part in the production line test system, and at the same time, perform interaction of the test data by using a communication connection manner between the industrial personal computer 305 and the base 201.
Illustratively, after obtaining the test data, the testing device sends the test data to the control module of the base 201 through the industrial personal computer 305; the instruction sent by the base 201 to select the corresponding track branch 102 is also sent to the track selecting device 103 through the industrial personal computer 305; similarly, when the position sensor 104 detects the position information of the base 201, the detection result is also sent to the base 201 through the industrial personal computer 305. Meanwhile, after the control module 204 on the base 201 determines a test result according to the test data, the test result is uploaded to the server 301 through the industrial personal computer 305.
Referring to fig. 3, after the test device obtains the test data, the test data is sent to the control module 204 of the base 201 through the industrial personal computer 305, the control module 204 determines a test result according to the test data after obtaining the test data, and then the control module 204 uploads the test result to the server 301 through the industrial personal computer 305. It should be noted that, in the line test system in this embodiment, the parts are connected by wireless communication, and optionally, a router 304 for communication is further provided in the line test system. In addition, the server 301 is further connected with a switch 302, and the switch 302 can provide a large number of ports for cable connection, so that the function of star topology wiring can be realized. Meanwhile, a file server 303 for storing files is also connected to one end of the switch 302.
With continued reference to fig. 4, fig. 4 is a logic diagram of data/control communication according to an embodiment of the present disclosure, and according to fig. 4, it is known that there is an interaction of a control command/response, a test data request command/response, and a test result writing/response between the base 201 and the device under test 202, and there is an interaction of a base arrival request/response, a connector control command/response, a test device control command/response, a test data request/response, and a track control command request/response between the base 201 and the device under test 305, and there is an interaction of a test result uploading/response between the device under test 305 and the server 301.
Based on the above embodiments, the industrial personal computer 305 may also store temporary data generated during the testing process of the product 202 to be tested. In addition, the system operation log generated by the control module 204 on the base 201 during operation is also stored on the local disk of the industrial personal computer 305 for analysis and tracing of data.
Alternatively, the various parts of a production line testing system in the embodiments of the present disclosure may be connected to each other by wireless communication, where such connection is implemented by the wireless router 304. Of course, other communication modes may be used in the production line testing system to implement connection, which is not limited in this embodiment.
In the embodiment of the present utility model, when the test processing of the product 202 to be tested is performed, the product 202 to be tested is detachably mounted on the base 201 through the connecting piece, when the base 201 and the product 202 to be tested pass through the testing device, the corresponding test processing is performed, and then the testing device sends the test data to the control module 204 of the base 201. The control module 204 determines a test result according to the test data of the product 202 to be tested, then the base 201 moves to the corresponding track branch 102 according to the test result, and finally the test result is uploaded to the server 301 through the communication module 208 of the base 201, so that the test processing process of the product 202 to be tested is completed. The testing mode abandons the method that a single industrial personal computer is used for judging the testing result in the traditional production line testing system and a mechanical arm is used for circulation, and the intelligent base 201 is adopted for independently completing the testing process of the product to be tested, so that the debugging difficulty of the traditional production line testing system is reduced, the investment cost is reduced, and meanwhile, the efficiency of the production line testing is greatly improved.
In one embodiment, one of the track branches 102 provided on the track 101 is located in the product waiting area, and the track branch 102 is mainly used for repairing and subsequent processing of the product 202 to be tested which is failed in the test. After the base 201 obtains the test data sent by the test device, the test result is determined according to the test data. If the base 201 receives a failed test result, an instruction to enter the track branch 102 located in the product repair area is sent to the track selection device 103. After the instruction is received by the track selection device 103, the base 201 is moved to the track branch 102 in the product to-be-repaired area while the base 201 passes, so that other parts of the production line testing system can repair and subsequently process the product 202 to be tested which is unqualified in test.
In one embodiment, the control module 204 disposed on the base 201 is a card computer, and a processor is disposed inside the card computer. When the test processing of the product to be tested is carried out, the processor can acquire the test data sent by the test device and judge the test result according to the acquired test data. Optionally, the processor has stored therein a product test program for performing the test process.
In one embodiment, the base 201 is further provided with a driving module 205 and a driving motor, wherein the driving module 205 is electrically connected to the control module 204, and the driving module 205 is electrically connected to the driving motor. When the base 201 needs to move, the base 201 sends a movement instruction to the driving module 205 through the control module 204, and the driving module 205 controls the driving motor to start after receiving the movement instruction, so as to drive the corresponding moving device on the base 201 to operate, thereby realizing the movement function of the base 201.
In an embodiment, the base 201 is further provided with a fixture adapter plate 203, where when the product 202 to be tested is a non-universal interface, or there is a situation that other interfaces with the base 201 cannot be directly connected, the fixture adapter plate 203 can be used to implement the conversion of the interface and the communication protocol between the two interfaces, so that the product 202 to be tested can complete the test process. One end of the jig adapter plate 203 is connected with a connecting piece of the base 201, and the other end of the jig adapter plate 203 is connected with the product 202 to be tested. The practicality of base 201 can be improved to the structural design that adopts tool keysets 203 for base 201 can test the processing to the product 202 that awaits measuring of multiple type, has greatly reduced the input cost of production line test system.
In one embodiment, the base 201 further includes a display module 206, where the display module 206 is electrically connected to the control module 204, and is mainly used for displaying the test result of the product 202 to be tested and some code error problems occurring in the test process.
In one embodiment, the base 201 further includes a battery module 207 thereon, and the battery module 207 can provide power output to the various modules of the base 201 and the product 202 to be tested as a power source.
The following describes the operation of a production line testing system according to embodiments of the present disclosure.
Referring to fig. 1 and 4, the product 202 to be tested is detachably mounted on the base 201 through the connection member, and the base 201 is driven by the control module 204 to follow the track of the first testing station. During the forward movement, the base 201 will constantly acquire its position information from the position sensor 104 and determine whether it has reached the position of the test device. When the base 201 reaches the position of the testing device, the base 201 controls the testing device to perform corresponding testing treatment on the product 202 to be tested mounted thereon. After obtaining the test data, the test device sends the test data to the control module 204 of the base 201, and the control module 204 determines a test result according to the test data and uploads the test result to the server 301. After the control module 204 obtains the test result, it sends a movement instruction to the track selection device 103. The base 201 automatically enters the corresponding track branch 102 under the action of the track selection device 103 after encountering the track selection device 103 during the advancing process.
If the test result is acceptable, the base 201 proceeds to the next test station under the action of the track selection device 103. If the test result is failed, the base 201 will advance to the track branch 102 located in the product to be repaired under the action of the track selection device 103, so as to perform maintenance and subsequent processing.
It should be noted that, all actions of acquiring signals, information or data in the present utility model are performed under the condition of conforming to the corresponding data protection rule policy of the country of the location and obtaining the authorization given by the corresponding device/account owner.
The various embodiments in this disclosure are described in a progressive manner, and identical and similar parts of the various embodiments are all referred to each other, and each embodiment is mainly described as different from other embodiments. In particular, for the apparatus, device embodiments, since they are substantially similar to the method embodiments, the description is relatively simple, as relevant to see the section description of the method embodiments.
The foregoing description of the embodiments of the present disclosure has been presented for purposes of illustration and description, and is not intended to be exhaustive or limited to the embodiments disclosed. Many modifications and variations will be apparent to those of ordinary skill in the art without departing from the scope of the various embodiments described. The terminology used herein was chosen in order to best explain the principles of the embodiments, the practical application, or the improvement of technology in the marketplace, or to enable others of ordinary skill in the art to understand the embodiments disclosed herein.
Claims (10)
1. A production line testing system, comprising:
a track provided with at least one track branch;
the base can move along the track, the base is provided with a connecting piece for detachably mounting a product to be tested on the base, the base is provided with a control module for acquiring test data of the product to be tested and judging a test result according to the test data, and a communication module for uploading the test result to a server;
each testing device is in communication connection with the base, and is used for carrying out corresponding testing treatment on a product to be tested and sending testing data to a control module of the base;
the track selection device is arranged at the initial position of the track branch, is in communication connection with the base and is used for driving the base to move to the corresponding track branch according to a test result.
2. The line testing system of claim 1, further comprising at least one position sensor;
the position sensors are distributed on the track;
the position sensor is in communication connection with the base;
the position sensor is used for detecting the position of the base and obtaining a detection result, and sending the detection result to the base.
3. The line testing system of claim 2, further comprising an industrial personal computer;
the industrial personal computer is in communication connection with the base;
the industrial personal computer is used for receiving a test instruction sent by the base and controlling the test device, the track selection device and the position sensor according to the test instruction; the method comprises the steps of,
and the communication module uploads the test result to a server through the industrial personal computer.
4. The production line testing system of claim 3, wherein the industrial personal computer is configured to store temporary data generated during the testing process.
5. The production line testing system of claim 1, wherein one of the rail branches is located in a product repair area, and the base uses the rail branch to transport a product to be tested to the product repair area according to a test result.
6. The production line testing system of claim 1, wherein the control module is a card computer;
a processor is arranged in the card computer;
the card computer acquires test data through the processor and judges a test result according to the test data.
7. The production line testing system of claim 1, wherein the base is further provided with a drive module and a drive motor;
the driving module is electrically connected with the control module, and the driving motor is electrically connected with the driving module;
the driving module is used for sending out an instruction for driving the base to move under the control of the control module, and the driving motor drives the base to move under the instruction of the driving module.
8. The production line testing system of claim 1, wherein the base is further provided with a jig adapter plate;
one end of the jig adapter plate is connected with the connecting piece of the base, and the other end of the jig adapter plate is connected with the product to be tested;
the jig adapter plate is used for completing the conversion of the interface and the communication between the base and the product to be tested.
9. The production line testing system of claim 1, wherein the base is further provided with a display module;
the display module is electrically connected with the control module;
the display module is used for displaying the test result.
10. The production line testing system of claim 1, wherein the base is further provided with a battery module;
the battery module is used for providing power for the base and the product to be tested.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320780006.XU CN219978428U (en) | 2023-04-04 | 2023-04-04 | Production line test system |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320780006.XU CN219978428U (en) | 2023-04-04 | 2023-04-04 | Production line test system |
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| CN219978428U true CN219978428U (en) | 2023-11-07 |
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| CN202320780006.XU Active CN219978428U (en) | 2023-04-04 | 2023-04-04 | Production line test system |
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