CN219950863U

CN219950863U - Fertilizer production reactor

Info

Publication number: CN219950863U
Application number: CN202321394545.6U
Authority: CN
Inventors: 翟佳丽
Original assignee: Zhejiang Organic Marine Biotechnology Co ltd
Current assignee: Zhejiang Organic Marine Biotechnology Co ltd
Priority date: 2023-06-02
Filing date: 2023-06-02
Publication date: 2023-11-03
Anticipated expiration: 2033-06-02

Abstract

The utility model discloses a fertilizer production reactor, which comprises a reactor, wherein a crushing shaft a is rotationally connected to the reactor, a gear a is arranged on the crushing shaft a, a gear b is connected to the gear a in a meshed manner, a crushing shaft b is arranged on the gear b, crushing cutters are arranged on the crushing shaft a and the crushing shaft b, blades are arranged in the reactor, the reactor is communicated with a conveying frame through a feed back pipe, a feeding shaft is rotationally connected to the conveying frame, the reactor is communicated with a fan, the fan is communicated with an aeration pipe, the aeration pipe is positioned below biological activated carbon, the aeration pipe is arranged in a treatment box, and uv lamp tubes are arranged on the left side in the treatment box. The crushing shaft a, the crushing shaft b, the feeding shaft and the like can continuously crush the raw materials, and then the raw materials at the bottom end are conveyed to the upper part again for crushing and stirring; the odor generated in the reaction process can be treated by matching the components in the treatment box.

Description

Fertilizer production reactor

Technical Field

The utility model relates to a fertilizer production reactor, in particular to a fertilizer production reactor, and belongs to the technical field of fertilizer production.

Background

The fertilizer is a substance for providing one or more than one plant essential nutrient elements, improving soil properties and improving soil fertility level, and is one of substance bases in agricultural production. Mainly comprises ammonium phosphate fertilizer, macroelement water-soluble fertilizer, intermediate element fertilizer, biological fertilizer, organic fertilizer, multidimensional field energy concentrated organic fertilizer and the like. Fertilizer production is often carried out by mixing and decomposing it through a reactor.

The fertilizer production of the prior art has the following disadvantages: 1. when various raw materials are added into a reactor for mixing, part of raw materials are accumulated at the bottom of the reactor, and the raw materials are unevenly mixed; 2. the fertilizer generates odor gas in the decomposing process in the reactor, and the odor gas drifts into the air to cause people to feel uncomfortable and pollute the working environment of people, so the problems are improved.

Disclosure of Invention

The utility model aims to solve the problems and provide a fertilizer production reactor, wherein the raw materials can be continuously crushed by the cooperation of a crushing shaft a, a crushing shaft b, a feeding shaft and the like, and then the raw materials at the bottom end are conveyed to the upper part again for crushing and stirring; the odor generated in the reaction process can be treated by matching the components in the treatment box.

The utility model realizes the purpose through the following technical scheme that the fertilizer production reactor comprises a reactor, wherein a crushing shaft a is rotationally connected to the reactor, a gear a is arranged on the crushing shaft a, a gear b is in meshed connection with the gear a, a crushing shaft b is arranged on the gear b, crushing cutters are arranged on the crushing shaft a and the crushing shaft b, blades are arranged in the reactor, the reactor is communicated with a conveying frame through a feed back pipe, a feeding shaft is rotationally connected to the conveying frame, the reactor is communicated with a fan, the fan is communicated with an aeration pipe, the aeration pipe is positioned below biological activated carbon, the aeration pipe is arranged in a treatment box, and uv lamp tubes are arranged on the left side in the treatment box.

Preferably, a motor c is arranged on the left side of the top end of the reactor, and the output end of the motor c is fixedly connected with a crushing shaft a.

Preferably, a motor b is installed at the bottom end of the reactor, and the output end of the motor b is fixedly connected with a stirring shaft.

Preferably, the stirring shaft is provided with a scraping frame, and the scraping frame is rotatably connected inside the reactor.

Preferably, a motor a is installed at the bottom end of the conveying frame, a feeding shaft is fixedly connected with the output end of the motor a, and a feeding port of the conveying frame extends to the inside of the reactor.

Preferably, the uv lamp tube is positioned at the left side of the photocatalyst, and the photocatalyst is coated on the inner surface of the treatment box.

Preferably, a screen plate is arranged in the treatment box, and the screen plate is positioned below the activated carbon.

The beneficial effects of the utility model are as follows:

the crushing shaft a, the crushing shaft b, the feeding shaft and the like can continuously crush the raw materials, and then the raw materials at the bottom end are conveyed to the upper part again for crushing and stirring; the raw materials are sent into the reactor, a motor c on the left side of the reactor rotates to drive a connected crushing shaft a to rotate, a gear a on the crushing shaft a is meshed with a gear b on a crushing shaft b, crushing cutters arranged on the crushing shaft a and the crushing shaft b are staggered, the positions of the crushing cutters and blades arranged on the inner surface of the reactor are staggered, the motor a rotates to drive the crushing shaft a and the crushing shaft b to rotate inwards to crush the raw materials, the crushed raw materials move downwards, the motor b rotates to drive a stirring shaft and a scraping frame to rotate, the raw materials can be continuously stirred, the raw materials at the bottom end of the reactor continuously slide into a right-side conveying frame in the continuous stirring process, the motor a at the bottom end of the conveying frame rotates to drive a connected feeding shaft to rotate, the raw materials can be driven to move upwards to the top end of the conveying frame and then are conveyed back into the reactor through a feed back pipe, and can be crushed through the crushing cutters and the stirring shaft to be stirred and mixed again, and the whole mixing effect is good.

The components in the treatment box are matched to treat odor generated in the reaction process; in the continuous reaction process of the stirred raw materials in the reactor, the fan is started to extract air in the reactor, odor generated during the reaction enters the fan along with the air, the air is conveyed into an aeration pipe at the bottom end of the treatment tank under the action of the fan, the aeration pipe upwards sprays the air to be fully contacted with water in the treatment tank, part of soluble gas is dissolved in the water, biological activated carbon is placed in the water, microorganisms on the activated carbon oxidize and decompose organic matters in the water, the air continuously moves upwards to pass through a uv lamp tube and a photocatalyst, the uv lamp tube emits ultraviolet rays to the right, the emitted ultraviolet rays irradiate the surface of the photocatalyst on the right side, the photocatalyst generates a strong catalytic degradation function, the odor-containing gas in the air can be effectively degraded to be decomposed into small-molecular harmless or low-harmful compounds, the air can continuously move upwards to be contacted with the activated carbon placed on the screen after being photodecomposition, the activated carbon has a large specific surface area and strong adsorption capacity, the odor gas which is not completely photodecomposition can be adsorbed, and the odor generated during the reaction can be treated by the cooperation of components in the treatment tank.

Drawings

FIG. 1 is a schematic view of the entire part-section structure of the present utility model;

FIG. 2 is a schematic view of a partially cut-away structure of the treatment tank of the present utility model;

FIG. 3 is a schematic view of a partially cut-away structure of a top view of the reactor of the present utility model.

In the figure: 1. a reactor; 2. a crushing shaft a; 3. a crushing knife; 4. a feed back pipe; 5. a carriage; 6. a feeding shaft; 7. a gear a; 8. a scraping frame; 9. a stirring shaft; 10. a motor a; 11. a motor b; 12. an aeration pipe; 13. biological activated carbon; 14. a treatment box; 15. uv lamp tube; 16. a photocatalyst; 17. a screen plate; 18. activated carbon; 19. a blower; 20. a crushing shaft b; 21. a blade; 22. a gear b; 23. and a motor c.

Description of the embodiments

The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.

Embodiment 1 referring to fig. 1-3, a fertilizer production reactor comprises a reactor 1, wherein a crushing shaft a2 is rotatably connected in the reactor 1, a gear a7 on the crushing shaft a2 is meshed with a gear b22 on a crushing shaft b20, a gear a7 is installed on the crushing shaft a2, a gear b22 is meshed with the gear a7, a crushing shaft b20 is installed on the gear b22, crushing blades 3 are installed on the crushing shaft a2 and the crushing shaft b20, the crushing blades 3 are staggered in position above the crushing shaft a2 and the crushing shaft b20, the crushing blades 3 are staggered in position with blades 21, blades 21 are installed in the reactor 1, the raw materials at the top end of the conveying frame 5 are conveyed back into the reactor 1 through a return pipe 4, a feeding shaft 6 is rotatably connected in the conveying frame 5, the raw materials at the bottom end can be conveyed to the upper side, the reactor 1 and a fan 19 are installed on the rotating shaft a rotating shaft, the fan 19 is in communication with a suction pipe 12, the air pipe 12 is continuously communicated with a suction pipe 12 in an aeration tank 14, and an aeration tank 12 is installed in the aeration tank 12, and an aeration tank 12 is placed in the aeration tank 12.

Specifically, a motor c23 is installed on the left side of the top end of the reactor 1, the output end of the motor c23 is fixedly connected with a crushing shaft a2, and the motor c23 rotates to drive the connected crushing shaft a2 to rotate.

Specifically, the stirring shaft 9 is provided with a scraping frame 8, the stirring shaft 9 rotates to drive the scraping frame 8 to rotate along the inner wall of the reactor 1, and the scraping frame 8 is rotationally connected inside the reactor 1.

Specifically, motor a10 is installed to carriage 5 bottom, the output fixedly connected with pay-off axle 6 of motor a10, and motor a10 rotates and drives the pay-off axle 6 rotation of connection, the feed inlet of carriage 5 extends to the inside of reactor 1.

Specifically, the uv lamp 15 is located at the left side of the photocatalyst 16, the light emitted from the uv lamp 15 irradiates the surface of the photocatalyst 16, and the photocatalyst 16 is coated on the inner surface of the treatment tank 14.

Specifically, a screen 17 is installed in the treatment tank 14, the screen 17 is located below the activated carbon 18, and the screen 17 can fix the position of the activated carbon 18.

Example 2: referring to fig. 1, the difference between the present embodiment and embodiment 1 is that: the bottom end of the reactor 1 is provided with a motor b11, the motor b11 rotates to drive the connected stirring shaft 9 to rotate, and the output end of the motor b11 is fixedly connected with the stirring shaft 9.

When the utility model is used, raw materials are fed into the reactor 1, a motor c23 on the left side of the reactor 1 rotates to drive a connected crushing shaft a2 to rotate, a gear a7 on the crushing shaft a2 is meshed with a gear b22 on a crushing shaft b20, crushing blades 3 arranged on the crushing shaft a2 and the crushing shaft b20 are staggered, the crushing blades 3 are staggered with blades 21 arranged on the inner surface of the reactor 1, the rotation of the motor a10 can drive the crushing shaft a2 and the crushing shaft b20 to inwards rotate to crush the raw materials, the crushed raw materials move downwards, a motor b11 rotates to drive a stirring shaft 9 and a scraping frame 8 to continuously stir the raw materials, the raw materials at the bottom end of the reactor 1 continuously slide into a right conveying frame 5 in the continuous stirring process, a motor a10 at the bottom end of the conveying frame 5 rotates to drive a connected feeding shaft 6 to rotate, the raw materials can be driven to upwards move to the top end of the conveying frame 5 and then are conveyed back into the reactor 1 through a feed back pipe 4, the raw materials after being crushed by the crushing knife 3 and the blade 21 are stirred and mixed again by the stirring shaft 9, the air in the reactor 1 is pumped by the fan 19 in the continuous reaction process of the stirred raw materials in the reactor 1, the odor generated during the reaction enters the fan 19 along with the air, the odor is conveyed into the aeration pipe 12 at the bottom end of the treatment box 14 under the action of the fan 19, the odor is upwards sprayed out of the aeration pipe 12 to fully contact with water in the treatment box 14, part of soluble gas is dissolved in the water, the biological activated carbon 13 is placed in the water, microorganisms on the activated carbon 18 oxidatively decompose organic matters in the water, the air continuously moves upwards to pass through the space between the uv lamp 15 and the photocatalyst 16, the uv lamp 15 emits ultraviolet rays to the right, the emitted ultraviolet rays irradiate the surface of the photocatalyst 16 on the right side, the photocatalyst 16 generates a strong catalytic degradation function, the odor-containing gas in the air can be effectively degraded, and the odor-containing gas can be decomposed into small-molecular harmless or low-harmful compounds, the air is photolyzed by the uv lamp tubes 15 and continuously moves upwards to contact with the activated carbon 18 placed on the screen 17, the activated carbon 18 has a large specific surface area and strong adsorption capacity, the odor gas which is not completely photolyzed can be adsorbed, the adsorbed air moves upwards to be discharged out of the treatment box 14, and the odor gas generated during the reaction can be treated by matching components in the treatment box 14.

It will be evident to those skilled in the art that the utility model is not limited to the details of the foregoing illustrative embodiments, and that the present utility model may be embodied in other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are, therefore, to be considered in all respects as illustrative and not restrictive, the scope of the utility model being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.

Furthermore, it should be understood that although the present disclosure describes embodiments, not every embodiment is provided with a separate embodiment, and that this description is provided for clarity only, and that the disclosure is not limited to the embodiments described in detail below, and that the embodiments described in the examples may be combined as appropriate to form other embodiments that will be apparent to those skilled in the art.

Claims

1. A fertilizer production reactor comprising a reactor (1), characterized in that: the reactor is characterized in that a crushing shaft a (2) is rotationally connected to the reactor (1), a gear a (7) is installed on the crushing shaft a (2), a gear b (22) is connected to the gear a (7) in a meshed mode, a crushing shaft b (20) is installed on the gear b (22), crushing blades (3) are installed on the crushing shaft a (2) and the crushing shaft b (20), blades (21) are installed in the reactor (1), the reactor (1) is communicated with a conveying frame (5) through a feed back pipe (4), a feeding shaft (6) is rotationally connected to the conveying frame (5), the reactor (1) is communicated with a fan (19), the fan (19) is communicated with an aeration pipe (12), the aeration pipe (12) is located below a biological activated carbon (13), the aeration pipe (12) is installed inside a treatment box (14), and uv lamp tubes (15) are installed on the left side in the treatment box (14).

2. A fertilizer production reactor according to claim 1, characterized in that: a motor c (23) is arranged on the left side of the top end of the reactor (1), and the output end of the motor c (23) is connected with a crushing shaft a (2).

3. A fertilizer production reactor according to claim 1, characterized in that: the bottom end of the reactor (1) is provided with a motor b (11), and the output end of the motor b (11) is fixedly connected with a stirring shaft (9).

4. A fertilizer production reactor according to claim 3, characterized in that: the stirring shaft (9) is provided with a scraping frame (8), and the scraping frame (8) is rotationally connected inside the reactor (1).

5. A fertilizer production reactor according to claim 1, characterized in that: the bottom end of the conveying frame (5) is provided with a motor a (10), the output end of the motor a (10) is fixedly connected with a feeding shaft (6), and a feeding port of the conveying frame (5) extends to the inside of the reactor (1).

6. A fertilizer production reactor according to claim 1, characterized in that: the uv lamp tube (15) is positioned at the left side of the photocatalyst (16), and the photocatalyst (16) is coated on the inner surface of the treatment box (14).

7. A fertilizer production reactor according to claim 1, characterized in that: a screen plate (17) is arranged in the treatment box (14), and the screen plate (17) is positioned below the activated carbon (18).