CN219948638U - Battery boxing device - Google Patents
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- CN219948638U CN219948638U CN202321640575.0U CN202321640575U CN219948638U CN 219948638 U CN219948638 U CN 219948638U CN 202321640575 U CN202321640575 U CN 202321640575U CN 219948638 U CN219948638 U CN 219948638U
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- 238000007906 compression Methods 0.000 claims description 17
- 238000009434 installation Methods 0.000 claims description 12
- 230000000903 blocking effect Effects 0.000 claims description 8
- 238000003780 insertion Methods 0.000 claims description 7
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- 210000000078 claw Anatomy 0.000 claims description 6
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Abstract
本实用新型属于电池生产技术领域,公开了一种电池装盒装置,包括传送机构、预摆机构、推送机构以及夹持机构,传送机构包括传送电池的传送带,预摆机构设置在传送带的其中一个侧部,预摆机构包括具有水平状态和直立状态的预摆块以及驱动预摆块状态转换的转换驱动件,预摆块设置直线排列的若干电池孔;推送机构与预摆机构相对设置,推送机构包括若干推送杆与推送驱动件,推送驱动件推动推送杆抵顶传送带上的电池进入位于水平状态下的预摆块的电池孔中;夹夹持机构被配置为转移直立状态下的预摆块的电池孔内的电池至电池盒中,以使摆放更加的整齐,避免摆放出现不准确,不整齐的现象,提升摆放效率。
The utility model belongs to the technical field of battery production and discloses a battery boxing device, which includes a transmission mechanism, a pre-swing mechanism, a pushing mechanism and a clamping mechanism. The transmission mechanism includes a conveyor belt for transmitting batteries, and the pre-swing mechanism is arranged on one of the conveyor belts. On the side, the pre-swing mechanism includes a pre-swing block with a horizontal state and an upright state and a conversion driver that drives the state conversion of the pre-swing block. The pre-swing block is provided with a number of battery holes arranged in a straight line; the push mechanism is set opposite to the pre-swing mechanism, and the push mechanism is The mechanism includes a number of push rods and push driving parts. The push driving parts push the push rods against the batteries on the conveyor belt and enter the battery holes of the pre-swing blocks in the horizontal state; the clamping mechanism is configured to transfer the pre-swing blocks in the upright state. Put the batteries in the battery holes of the block into the battery box to make the placement more orderly, avoid inaccurate and uneven placement, and improve placement efficiency.
Description
技术领域Technical field
本实用新型涉及电池生产技术领域,尤其涉及一种电池装盒装置。The utility model relates to the technical field of battery production, and in particular to a battery boxing device.
背景技术Background technique
目前,现有的电池在流水线生产的过程中,需要将生产好的电池进行装盒,现有技术中通常采用两种方式,一种方式为操作人员手工装盒,将电池码放到电池盒中,此种方式的成本高,摆放效率低;另外一种方式采用机械手进行摆放,但是目前的机械手的摆放时经常摆放不准确,不整齐,需要人工调整,导致摆放效率低。At present, during the assembly line production process of existing batteries, the produced batteries need to be packed into boxes. In the existing technology, two methods are usually used. One method is for the operator to manually pack the boxes and put the battery code into the battery box. , this method has high cost and low placement efficiency; the other method uses a robot for placement, but the current placement of the robot is often inaccurate and uneven, requiring manual adjustment, resulting in low placement efficiency.
实用新型内容Utility model content
本实用新型的目的在于提供一种电池装盒装置,能够保持电池摆放整齐,提升摆放效率。The purpose of this utility model is to provide a battery boxing device that can keep batteries arranged neatly and improve placement efficiency.
为达此目的,本实用新型采用以下技术方案:To achieve this purpose, the utility model adopts the following technical solutions:
电池装盒装置,包括:Battery boxing device, including:
传送机构,所述传送机构包括传送带,所述传送带被配置为传送电池;a conveyor mechanism, the conveyor mechanism comprising a conveyor belt configured to convey the battery;
预摆机构,所述预摆机构设置在所述传送带的其中一个侧部,所述预摆机构包括转换驱动件以及具有水平状态和直立状态的预摆块,所述转换驱动件驱动所述预摆块在所述水平状态和所述直立状态之间转换;所述预摆块上设置直线排列的电池孔;Pre-swing mechanism, the pre-swing mechanism is arranged on one side of the conveyor belt, the pre-swing mechanism includes a conversion drive member and a pre-swing block with a horizontal state and an upright state, the conversion drive member drives the pre-swing block The pendulum block switches between the horizontal state and the upright state; the pre-swing block is provided with linearly arranged battery holes;
推送机构,所述推送机构设置在所述传送带的另一个侧部,并且与所述预摆机构相对设置,所述推送机构包括若干推送杆与推送驱动件,所述推送驱动件被配置为推动所述推送杆抵顶所述传送带上的所述电池进入位于所述水平状态下的所述预摆块的所述电池孔中;Pushing mechanism, the pushing mechanism is arranged on the other side of the conveyor belt and is arranged opposite to the pre-swinging mechanism. The pushing mechanism includes a plurality of pushing rods and pushing driving parts, and the pushing driving part is configured to push The push rod pushes against the battery on the conveyor belt and enters the battery hole of the pre-swing block in the horizontal state;
夹持机构,所述夹持机构被配置为转移所述直立状态下的所述预摆块的所述电池孔内的所述电池至电池盒中。A clamping mechanism configured to transfer the battery in the battery hole of the pre-swing block in the upright state to a battery box.
作为优选,所述传送带上设置有若干沿所述传送带的传送方向设置的容纳槽以容纳所述电池,所述容纳槽的长度两端开口,所述容纳槽的长度方向垂直于所述传送带的传送方向,任意相邻的所述容纳槽之间的间距与任意相邻的所述电池孔之间的间距相同。Preferably, the conveyor belt is provided with a number of accommodating grooves arranged along the conveying direction of the conveyor belt to accommodate the batteries. The length of the accommodating grooves is open at both ends, and the length direction of the accommodating grooves is perpendicular to the direction of the conveyor belt. In the transport direction, the spacing between any adjacent receiving grooves is the same as the spacing between any adjacent battery holes.
作为优选,所述推送机构包括推送架,所述推送驱动件设置在所述推送架上,所述推送驱动件的输出端设置有推送板,所述推送板上设置若干沿所述传送带的传送方向排列的所述推送杆,所述推送杆的长度方向垂直于所述传送带的传送方向,任意相邻的所述推送杆之间的间距与任意相邻的所述电池孔之间的间距相同。Preferably, the push mechanism includes a push frame, the push driver is arranged on the push frame, the output end of the push driver is provided with a push plate, and the push plate is provided with a number of conveyors along the conveyor belt. The push rods are arranged in a direction, the length direction of the push rod is perpendicular to the transmission direction of the conveyor belt, and the distance between any adjacent push rods is the same as the distance between any adjacent battery holes. .
作为优选,所述推送杆滑动插接在所述推送板上,所述推送杆位于所述推送板面向所述传送带的一侧围绕设置有阻挡环,所述阻挡环与所述推送板之间设置有套接在所述推送杆上的第一压簧。Preferably, the push rod is slidably inserted into the push plate. The push rod is located on a side of the push plate facing the conveyor belt and is surrounded by a blocking ring between the blocking ring and the push plate. A first compression spring sleeved on the push rod is provided.
作为优选,所述推送架上设置支撑托架,所述支撑托架设置在所述推送板与所述传送带之间,所述支撑托架上设置若干与所述推送杆一一对应的导向凹槽。Preferably, a support bracket is provided on the push frame, the support bracket is provided between the push plate and the conveyor belt, and a number of guide recesses corresponding to the push rods are provided on the support bracket. groove.
作为优选,所述预摆机构包括预摆架,所述预摆块铰接于所述预摆架,所述转换驱动件设置在所述预摆架上,所述转换驱动件驱动所述预摆块围绕所述预摆块与所述预摆架的铰接点转动。Preferably, the pre-swing mechanism includes a pre-swing frame, the pre-swing block is hinged to the pre-swing frame, the conversion driving member is arranged on the pre-swing frame, and the conversion driving member drives the pre-swing frame. The block rotates around the hinge point of the pre-sway block and the pre-sway frame.
作为优选,所述夹持机构包括移动驱动件,所述移动驱动件的输出端设置有夹持安装板,所述夹持安装板上设置有夹持升降件,所述夹持升降件的输出端设置有夹持板,所述夹持板排列若干夹持驱动件,所述夹持驱动件的输出端设置有夹持爪。Preferably, the clamping mechanism includes a moving driving member, the output end of the moving driving member is provided with a clamping installation plate, the clamping installation plate is provided with a clamping lifting member, and the output end of the clamping lifting member is A clamping plate is provided at one end, and a plurality of clamping driving parts are arranged on the clamping plate. The output end of the clamping driving part is provided with a clamping claw.
作为优选,还包括导向机构,所述导向机构包括导向支架,所述导向支架上设置有导向驱动件,所述导向驱动件上设置有插盒,所述导向驱动件驱动所述插盒升降以靠近或远离所述电池盒的开口,所述插盒上设置有若干并排的插盒孔,每排所述插盒孔与所述预摆块上的所述电池孔相对应。Preferably, it also includes a guide mechanism, the guide mechanism includes a guide bracket, a guide driver is provided on the guide bracket, a plug-in box is provided on the guide driver, and the guide driver drives the plug-in box to lift and lower. Close to or away from the opening of the battery box, the plug-in box is provided with a plurality of side-by-side plug-in box holes, and each row of plug-in box holes corresponds to the battery holes on the pre-swing block.
作为优选,还包括抵顶机构,所述抵顶机构包括抵顶驱动件,所述抵顶驱动件的输出端连接有抵顶板,所述抵顶板上排列设置有若干抵顶杆,所述抵顶驱动件驱动所述抵顶杆升降,任意相邻的所述抵顶杆之间的间距与任意相邻的所述电池孔之间的间距相同。Preferably, the method also includes a push-back mechanism, the push-back mechanism includes a push-back driving member, the output end of the push-back drive member is connected to a push-back plate, and a plurality of push-back rods are arranged on the push-back plate. The top driving member drives the push rods to rise and fall, and the distance between any adjacent push rods is the same as the distance between any adjacent battery holes.
作为优选,所述抵顶杆滑动插接于所述抵顶板上,位于所述抵顶板背离所述电池盒一侧的所述抵顶杆的端部设置有第二限位件;所述抵顶杆上设置有限位阶梯,所述抵顶杆上套接有第二压簧,所述第二压簧的一端抵顶所述限位阶梯,所述第二压簧的另一端抵顶所述抵顶板面向所述电池盒的一侧。Preferably, the push rod is slidably inserted into the push plate, and a second limiting member is provided at the end of the push rod on the side of the push plate away from the battery box; A limiting step is provided on the ejector rod, and a second compression spring is sleeved on the ejector rod. One end of the second compression spring abuts against the limiting step, and the other end of the second compression spring abuts against the limit step. The top plate faces the side of the battery box.
本实用新型的有益效果:Beneficial effects of this utility model:
通过推送机构将传送给过来的电池推送至预摆机构中的预摆块中,而预摆块上的电池孔对电池进行预摆放定位,然后通过预摆块的状态转换以能够使夹持机构将电池从电池孔中取出,然后放置到电池盒中,从而通过预摆放定位使摆放更加的整齐,避免摆放出现不准确,不整齐的现象,并且全程自动化操作,提升摆放效率。The delivered battery is pushed to the pre-swing block in the pre-swing mechanism through the push mechanism, and the battery hole on the pre-swing block pre-positions the battery, and then the state transition of the pre-swing block enables the clamping The mechanism takes the battery out of the battery hole and then places it into the battery box, thereby making the placement more orderly through pre-positioning and positioning, avoiding inaccurate and uneven placement, and the entire process is automated to improve placement efficiency. .
附图说明Description of the drawings
图1是本实用新型电池装盒装置其中一个视角的示意图;Figure 1 is a schematic diagram of the battery boxing device of the present invention from one perspective;
图2是本实用新型电池装盒装置另一个视角的示意图;Figure 2 is a schematic diagram of the battery boxing device of the present invention from another perspective;
图3是图1中A处放大图;Figure 3 is an enlarged view of point A in Figure 1;
图4是图1中B处放大图;Figure 4 is an enlarged view of B in Figure 1;
图5是图2中C处放大图Figure 5 is an enlarged view of C in Figure 2
图6是本实用新型中导向机构的示意图。Figure 6 is a schematic diagram of the guide mechanism in the present utility model.
图中:In the picture:
1、传送机构;11、传送架体;12、传送驱动件;13、传送带;14、容纳槽;1. Transmission mechanism; 11. Transmission frame; 12. Transmission drive parts; 13. Conveyor belt; 14. Accommodation slot;
2、预摆机构;21、预摆架;22、预摆块;23、电池孔;24、转换驱动件;2. Pre-swing mechanism; 21. Pre-swing frame; 22. Pre-swing block; 23. Battery hole; 24. Conversion drive parts;
3、推送机构;31、推送架;32、推送驱动件;33、固定板;34、推送板;35、推送杆;36、阻挡环;37、第一压簧;38、第一限位件;39、第一感应器;310、直线导轨;311、支撑托架;312、导向凹槽;3. Pushing mechanism; 31. Pushing frame; 32. Pushing driver; 33. Fixed plate; 34. Pushing plate; 35. Pushing rod; 36. Blocking ring; 37. First compression spring; 38. First limiting piece ; 39. First sensor; 310. Linear guide rail; 311. Support bracket; 312. Guide groove;
4、夹持机构;41、夹持爪;42、夹持驱动件;43、夹持安装板;44、夹持升降件;45、夹持板;46、夹持导向轨;47、移动驱动件;4. Clamping mechanism; 41. Clamping claw; 42. Clamping drive part; 43. Clamping installation plate; 44. Clamping lifting part; 45. Clamping plate; 46. Clamping guide rail; 47. Mobile drive pieces;
5、导向机构;51、导向支架;52、导向驱动件;53、插盒架;54、插盒导向轨;5. Guide mechanism; 51. Guide bracket; 52. Guide driving part; 53. Box insert frame; 54. Box insert guide rail;
6、抵顶机构;61、抵顶安置板;62、抵顶驱动件;63、抵顶板;64、抵顶杆;65、导向柱;66、第二限位件;67、限位阶梯;68、第二压簧;69、第二感应器;6. Pushing mechanism; 61. Pushing installation plate; 62. Pushing driving member; 63. Pushing plate; 64. Pushing rod; 65. Guide column; 66. Second limiter; 67. Limiting ladder; 68. The second compression spring; 69. The second sensor;
7、插盒;7. Insert box;
8、电池盒。8. Battery box.
具体实施方式Detailed ways
下面结合附图和实施例对本实用新型作进一步的详细说明。可以理解的是,此处所描述的具体实施例仅仅用于解释本实用新型,而非对本实用新型的限定。另外还需要说明的是,为了便于描述,附图中仅示出了与本实用新型相关的部分而非全部结构。The utility model will be further described in detail below in conjunction with the accompanying drawings and examples. It can be understood that the specific embodiments described here are only used to explain the present invention, but not to limit the present invention. In addition, it should be noted that, for convenience of description, only some but not all structures related to the present utility model are shown in the drawings.
在本实用新型的描述中,除非另有明确的规定和限定,术语“相连”、“连接”、“固定”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本实用新型中的具体含义。In the description of the present utility model, unless otherwise explicitly stipulated and limited, the terms "connected", "connected" and "fixed" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or a detachable connection. Integration; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be an internal connection between two elements or an interaction between two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood in specific situations.
在本实用新型中,除非另有明确的规定和限定,第一特征在第二特征之“上”或之“下”可以包括第一和第二特征直接接触,也可以包括第一和第二特征不是直接接触而是通过它们之间的另外的特征接触。而且,第一特征在第二特征“之上”、“上方”和“上面”包括第一特征在第二特征正上方和斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”包括第一特征在第二特征正下方和斜下方,或仅仅表示第一特征水平高度小于第二特征。In the present invention, unless otherwise expressly stipulated and limited, the first feature being "above" or "below" the second feature may include direct contact between the first and second features, or may include the first and second features being in direct contact with each other. Features are not in direct contact but through other features between them. Furthermore, the terms "above", "above" and "above" a first feature on a second feature include the first feature being directly above and diagonally above the second feature, or simply mean that the first feature is higher in level than the second feature. “Below”, “under” and “under” the first feature is the second feature includes the first feature being directly below and diagonally below the second feature, or simply means that the first feature is less horizontally than the second feature.
在本实施例的描述中,术语“上”、“下”、“左”、“右”、等方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述和简化操作,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。此外,术语“第一”、“第二”仅仅用于在描述上加以区分,并没有特殊的含义。In the description of this embodiment, terms such as "upper", "lower", "left", "right", etc. are based on the orientation or positional relationship shown in the drawings, and are only for convenience of description and simplified operation. , rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be construed as a limitation of the present invention. In addition, the terms "first" and "second" are only used for descriptive purposes and have no special meaning.
如图1至图6所示,本实施例提供一种电池装盒装置,该电池装盒装置包括传送机构1、预摆机构2、推送机构3以及夹持机构4,传送机构1包括传送带13,传送带13被配置为传送电池;预摆机构2设置在传送带13的其中一个侧部,预摆机构2包括转换驱动件24以及具有水平状态和直立状态的预摆块22,转换驱动件24驱动预摆块22在水平状态和直立状态之间转换;预摆块22上设置直线排列的若干电池孔23;推送机构3设置在传送带13的另一个侧部,并且与预摆机构2相对设置,推送机构3包括若干推送杆35与推送驱动件32,推送驱动件32被配置为推动推送杆35抵顶传送带13上的电池进入位于水平状态下的预摆块22的电池孔23中;夹持机构4被配置为转移直立状态下的预摆块22的电池孔23内的电池至电池盒8中。As shown in FIGS. 1 to 6 , this embodiment provides a battery boxing device. The battery boxing device includes a conveying mechanism 1 , a pre-swinging mechanism 2 , a pushing mechanism 3 and a clamping mechanism 4 . The conveying mechanism 1 includes a conveyor belt 13 , the conveyor belt 13 is configured to transport batteries; the pre-sway mechanism 2 is provided on one side of the conveyor belt 13, the pre-swing mechanism 2 includes a conversion drive member 24 and a pre-swing block 22 with a horizontal state and an upright state, the conversion drive member 24 drives The pre-swing block 22 switches between a horizontal state and an upright state; a plurality of battery holes 23 arranged in a straight line are provided on the pre-swing block 22; the push mechanism 3 is disposed on the other side of the conveyor belt 13 and is opposite to the pre-swing mechanism 2. The push mechanism 3 includes a plurality of push rods 35 and a push driver 32. The push driver 32 is configured to push the push rod 35 against the battery on the conveyor belt 13 and enter the battery hole 23 of the pre-swing block 22 in a horizontal state; clamping The mechanism 4 is configured to transfer the battery in the battery hole 23 of the pre-swing block 22 in the upright state to the battery box 8 .
通过推送机构3将传送给过来的电池推送至预摆机构2中的预摆块22中,而预摆块22上的电池孔23对电池进行预摆放定位,然后通过预摆块22的状态转换以能够使夹持机构4将电池从电池孔23中取出,然后放置到电池盒8中,从而通过预摆放定位使摆放更加的整齐,避免摆放出现不准确、不整齐的现象,并且全程自动化操作,提升摆放效率。The delivered battery is pushed to the pre-swing block 22 in the pre-swing mechanism 2 through the push mechanism 3, and the battery hole 23 on the pre-swing block 22 pre-positions the battery, and then passes the state of the pre-swing block 22 The conversion enables the clamping mechanism 4 to take out the battery from the battery hole 23 and then place it into the battery box 8, thereby making the placement more orderly through pre-positioning and avoiding inaccurate and uneven placement. And the entire process is automated to improve placement efficiency.
下面详细介绍本实施例,如图1和图2所示,电池装盒装置包括传送机构1,传送机构1包括传送带13,传送带13被配置为传送电池。具体的,传送机构1包括传送架体11,传送架体11上设置传送驱动件12,传送驱动件12的输出端设置有传送带13,传送驱动件12驱动传送带13传送设置于传送带13上的电池。为了方便电池稳定于传送带13上,传送带13上设置有若干沿传送带13的传送方向排列的容纳槽14,容纳槽14的长度两端开口,容纳槽14的长度方向垂直于传送带13的传送方向,容纳槽14用于固定电池方便进行传送。本实施例中,传送带13的表面设置有若干凸起,相邻的凸起之间形成容纳槽14。本实施例中,传送驱动件12采用的是电机。This embodiment will be introduced in detail below. As shown in Figures 1 and 2, the battery boxing device includes a conveyor mechanism 1. The conveyor mechanism 1 includes a conveyor belt 13, and the conveyor belt 13 is configured to convey batteries. Specifically, the transmission mechanism 1 includes a transmission frame 11. A transmission driving member 12 is provided on the transmission frame 11. The output end of the transmission driving member 12 is provided with a conveyor belt 13. The transmission driving member 12 drives the conveyor belt 13 to transmit the battery arranged on the conveyor belt 13. . In order to facilitate the stabilization of the battery on the conveyor belt 13, the conveyor belt 13 is provided with a number of accommodating grooves 14 arranged along the conveying direction of the conveyor belt 13. The length of the accommodating grooves 14 is open at both ends, and the length direction of the accommodating grooves 14 is perpendicular to the conveying direction of the conveyor belt 13. The accommodating groove 14 is used to fix the battery for transportation. In this embodiment, the surface of the conveyor belt 13 is provided with several protrusions, and accommodating grooves 14 are formed between adjacent protrusions. In this embodiment, the transmission driving member 12 uses a motor.
如图2所示,电池装盒装置包括预摆机构2,预摆机构2设置在传送带13其中一个侧部,预摆机构2包括预摆架21,预摆架21上设置有预摆块22,预摆块22上设置有若干直线排列的电池孔23,电池孔23可以容纳电池,本实施例中,电池孔23的深度小于电池本身的高度,而预摆块22上的电池孔23数量可以根据电池盒8的每排数量进行前期定制。从而通过预摆块22进行电池初始定位,使电池更加整齐的放置到电池盒8中。而为了便于电池放入到预摆块22中或者从预摆块22的电池孔23中将电池取走,预摆块22包括水平状态与直立状态,在水平状态下,电池孔23呈水平状态,并且面向传送带13,从而能够接收传送带13上的电池;而在直立状态下,电池孔23呈直立状态,并且垂直于传送带13,以方便电池从电池孔23中取出。As shown in Figure 2, the battery boxing device includes a pre-swing mechanism 2. The pre-swing mechanism 2 is arranged on one side of the conveyor belt 13. The pre-swing mechanism 2 includes a pre-swing frame 21. The pre-swing frame 21 is provided with a pre-swing block 22. , the pre-swing block 22 is provided with a number of battery holes 23 arranged in a straight line, and the battery holes 23 can accommodate batteries. In this embodiment, the depth of the battery holes 23 is smaller than the height of the battery itself, and the number of battery holes 23 on the pre-swing block 22 It can be customized in advance according to the number of each row of battery boxes 8. Therefore, the battery is initially positioned through the pre-swinging block 22 so that the battery can be placed in the battery box 8 more neatly. In order to facilitate placing the battery into the pre-swing block 22 or removing the battery from the battery hole 23 of the pre-swing block 22, the pre-swing block 22 includes a horizontal state and an upright state. In the horizontal state, the battery hole 23 is in a horizontal state. , and facing the conveyor belt 13, so as to be able to receive the battery on the conveyor belt 13; and in the upright state, the battery hole 23 is upright and perpendicular to the conveyor belt 13, so as to facilitate the removal of the battery from the battery hole 23.
预摆机构2还包括设置在预摆架21上的转换驱动件24,转换驱动件24的输出端连接预摆块22,转换驱动件24驱动预摆块22在水平状态与直立状态下进行转换。具体的,预摆架21上设置有铰接轴,预摆块22远离电池孔23开口的一端通过铰接轴与预摆架21铰接,而转换驱动件24为气缸,气缸的输出端与预摆块22靠近电池孔23开口的一端铰接,而一般情况下气缸倾斜设置在预摆架21上,从而通过气缸的输出端的伸缩驱动预摆块22围绕铰接点旋转。The pre-swing mechanism 2 also includes a conversion driving member 24 arranged on the pre-swing frame 21. The output end of the conversion driving member 24 is connected to the pre-swing block 22. The conversion driving member 24 drives the pre-swing block 22 to convert between a horizontal state and an upright state. . Specifically, the pre-swing frame 21 is provided with a hinged shaft, and the end of the pre-swing block 22 away from the opening of the battery hole 23 is hinged with the pre-swing frame 21 through the hinge shaft, and the conversion driving member 24 is a cylinder, and the output end of the cylinder is connected to the pre-swing block. 22 is hinged at one end close to the opening of the battery hole 23, and generally the cylinder is tilted on the pre-swing frame 21, so that the pre-swing block 22 is driven to rotate around the hinge point by telescopic movement of the output end of the cylinder.
如图1和图3所示,为了便于将处于传送带13上电池转移至预摆块22中,电池装盒装置包括推送机构3,推送机构3设置在传送带13的另一个侧部,即推送机构3与预摆机构2设置在传送带13的对侧,推送机构3与预摆机构2相对设置。推送机构3包括推送架31,推送架31上设置有推送驱动件32,推送驱动件32的输出端设置有固定板33,固定板33上设置有沿传送带13方向延伸设置的推送板34,推送板34与固定板33垂直,推送板34上设置有若干沿传送带13的传送方向排列的推送杆35,推送杆35的长度方向垂直于传送带13的传送方向,本实施例中,推送杆35的数量与预摆块22上的电池孔23的数量对应。此外任意相邻的推送杆35之间的间距与任意相邻的电池孔23之间的间距相同,从而通过推送驱动件32推动推送杆35移动抵顶位于传送带13上的电池,将电池压入到预摆块22中。实际操作中若传送带13上的电池同预摆块22上的电池孔23出现位置误差,或者电池生产出质量问题外径较大无法进入到预摆块22中,会导致在推送杆35强推电池导致预摆块22或者推送杆35损坏。由此,本实施例中推送杆35滑动插接在推送板34上,推送杆35上设置有阻挡环36,阻挡环36围绕推送杆35并且设置在推送杆35位于推送板34面向传送带13的一侧,并且阻挡环36与推送板34之间设置有套接在推送杆35上的第一压簧37。从而当推送杆35无法将电池推进电池孔23时,推送板34能够继续向预摆块22移动,而无法推动电池的推送杆35在远离电池的端部会保持位置不变。而当推送板34完成电池的推动后返回后,该推送杆35在第一压簧37的回复力的作用下复位,保持与其他推送板34的齐平。进一步地,为了避免推送杆35脱离推送板34,推送杆35远离传送带13的一端设置有第一限位件38,示例性的,第一限位件38可以选择螺栓。本实施例中,为了第一时间提醒操作人员,固定板33在远离传送带13的一端设置有第一感应器39,第一感应器39可以连接外部的报警器,当推送杆35远离传送带13的端部凸出于其他的推送杆35并被第一感应器39识别后,可以指示报警器发出警报。此外为了保持推送板34移动的稳定性,推送架31上设置有沿靠近或远离传送带13方向的直线导轨310,固定板33滑接在直线导轨310上。而为了进一步保证推送杆35的稳定性,推送架31上设置支撑托架311,支撑托架311设置在推送板34与传送带13之间,支撑托架311上设置若干与推送杆35一一对应的导向凹槽312,从而使推送杆35沿着导向凹槽312移动。As shown in Figures 1 and 3, in order to facilitate the transfer of batteries on the conveyor belt 13 to the pre-swing block 22, the battery boxing device includes a push mechanism 3, which is disposed on the other side of the conveyor belt 13, that is, the push mechanism 3 and the pre-swing mechanism 2 are arranged on the opposite side of the conveyor belt 13, and the pushing mechanism 3 and the pre-swing mechanism 2 are arranged opposite to each other. The push mechanism 3 includes a push frame 31. The push frame 31 is provided with a push driver 32. The output end of the push driver 32 is provided with a fixed plate 33. The fixed plate 33 is provided with a push plate 34 extending along the direction of the conveyor belt 13. The plate 34 is perpendicular to the fixed plate 33. The push plate 34 is provided with a number of push rods 35 arranged along the transmission direction of the conveyor belt 13. The length direction of the push rods 35 is perpendicular to the transmission direction of the conveyor belt 13. In this embodiment, the push rods 35 are The number corresponds to the number of battery holes 23 on the pre-swing block 22 . In addition, the distance between any adjacent push rods 35 is the same as the distance between any adjacent battery holes 23, so that the push rod 35 is pushed by the push driver 32 to move against the battery on the conveyor belt 13, and the battery is pressed into to the pre-swing block 22. In actual operation, if there is a position error between the battery on the conveyor belt 13 and the battery hole 23 on the pre-swing block 22, or the battery is produced with quality problems and the outer diameter is too large to enter the pre-swing block 22, it will cause the push rod 35 to forcefully push. The battery causes damage to the pre-swing block 22 or the push rod 35. Therefore, in this embodiment, the push rod 35 is slidably plugged into the push plate 34 . The push rod 35 is provided with a blocking ring 36 . The blocking ring 36 surrounds the push rod 35 and is disposed where the push rod 35 is located on the push plate 34 facing the conveyor belt 13 . On one side, a first compression spring 37 sleeved on the push rod 35 is disposed between the blocking ring 36 and the push plate 34 . Therefore, when the push rod 35 cannot push the battery into the battery hole 23, the push plate 34 can continue to move toward the pre-swing block 22, and the push rod 35 that cannot push the battery will remain in the same position at the end far away from the battery. When the push plate 34 completes pushing the battery and returns, the push rod 35 is reset under the restoring force of the first compression spring 37 and remains flush with the other push plates 34 . Further, in order to prevent the pushing rod 35 from being separated from the pushing plate 34, a first limiting member 38 is provided at an end of the pushing rod 35 away from the conveyor belt 13. For example, the first limiting member 38 can be a bolt. In this embodiment, in order to remind the operator immediately, the fixed plate 33 is provided with a first sensor 39 at one end away from the conveyor belt 13 . The first sensor 39 can be connected to an external alarm. When the push rod 35 is away from the conveyor belt 13 After the end protrudes from other push rods 35 and is recognized by the first sensor 39, the alarm can be instructed to sound an alarm. In addition, in order to maintain the stability of the movement of the push plate 34, the push frame 31 is provided with a linear guide rail 310 in a direction approaching or away from the conveyor belt 13, and the fixed plate 33 is slidably connected to the linear guide rail 310. In order to further ensure the stability of the push rod 35, a support bracket 311 is provided on the push frame 31. The support bracket 311 is provided between the push plate 34 and the conveyor belt 13. A number of support brackets 311 are provided in one-to-one correspondence with the push rod 35. guide groove 312, so that the push rod 35 moves along the guide groove 312.
如图1和图2所示,电池装盒装置还包括夹持机构4,夹持机构4转移直立状态下的预摆块22的电池孔23内的电池至电池盒8中。具体的,夹持机构4包括夹持安装板43,夹持安装板43上设置有夹持升降件44,本实施例中,夹持升降件44为气缸。夹持升降件44的输出端设置有夹持板45,夹持板45排列若干上述的夹持驱动件42,夹持爪41设置在夹持驱动件42的输出端。本实施例中,夹持驱动件42为夹子气缸,夹持爪41为现有技术,此处不做具体限制。为了适应不同间距的电池摆放,本实施例中,夹持驱动件42位于夹持安装板43上的位置可调,具体方式可以采用在夹持安装板43上设置多个间隔设置的调节孔,夹持驱动件42可调节的安装在调节孔中,此为现有技术,此处不再具体赘述。为了保证夹持升降件44驱动夹持板45升降的稳定性,夹持安装板43上设置有沿竖直方向的夹持导向轨46,夹持板45滑动设置在夹持导向轨46上。此外,在一般情况下,电池盒8一般放置于预摆机构2的边侧,从而夹持机构4还包括移动驱动件47,移动驱动件47的输出端连接夹持安装板43,从而驱动夹持安装板43往返移动于电池盒8与预摆机构2之间。本实施例中,移动驱动件47为直线模组。可以理解的是,其他实施例中,夹持机构4可以直接采用夹持机械手或者吸盘机械手。As shown in FIGS. 1 and 2 , the battery boxing device also includes a clamping mechanism 4 , which transfers the batteries in the battery holes 23 of the pre-swing block 22 in the upright state to the battery box 8 . Specifically, the clamping mechanism 4 includes a clamping installation plate 43, and a clamping lifting part 44 is provided on the clamping installation plate 43. In this embodiment, the clamping lifting part 44 is a cylinder. The output end of the clamping lifting member 44 is provided with a clamping plate 45 , the clamping plate 45 is arranged with a plurality of the above-mentioned clamping driving members 42 , and the clamping claw 41 is provided at the output end of the clamping driving member 42 . In this embodiment, the clamping driving member 42 is a clamp cylinder, and the clamping claw 41 is a prior art, and is not specifically limited here. In order to adapt to the placement of batteries with different spacings, in this embodiment, the position of the clamping driver 42 on the clamping installation plate 43 is adjustable. The specific method may be to provide a plurality of adjustment holes at intervals on the clamping installation plate 43. , the clamping driving member 42 is adjustably installed in the adjustment hole. This is a prior art and will not be described in detail here. In order to ensure the stability of the clamping lifting part 44 driving the clamping plate 45 to lift, the clamping installation plate 43 is provided with a clamping guide rail 46 along the vertical direction, and the clamping plate 45 is slidably arranged on the clamping guide rail 46 . In addition, under normal circumstances, the battery box 8 is generally placed on the side of the pre-swing mechanism 2, so the clamping mechanism 4 also includes a moving driving member 47. The output end of the moving driving member 47 is connected to the clamping installation plate 43, thereby driving the clamp. The holding mounting plate 43 moves back and forth between the battery box 8 and the pre-swinging mechanism 2 . In this embodiment, the moving driving member 47 is a linear module. It can be understood that in other embodiments, the clamping mechanism 4 may directly use a clamping manipulator or a suction cup manipulator.
如图1和图6所示,电池装盒装置还包括导向机构5,导向机构5设置在电池盒8安置位置的边侧。可以理解的是,电池盒8可以放置在输送装置上,或者放置在专门安置电池盒8的放置台上,此处不做具体限制。导向机构5包括导向支架51,导向支架51上设置有导向驱动件52,导向驱动件52的输出端设置有插盒架53,插盒架53上固定有插盒7,导向驱动件52驱动插盒架53升降以使插盒7靠近或远离电池盒8的开口,本实施例中,为了保证插盒7升降的稳定性,导向架上为设置有沿竖直方向的插盒导向轨54,插盒架53滑接在插盒导向轨54上。插盒7上设有若干并排贯穿的插盒孔,每排插盒孔与预摆块22上的电池孔23相对应。从而通过将插盒7放置到电池盒8的开口处,通过插盒孔将夹持的电池导入到电池盒8里。从而采用上述方式,一方面能够使电池放入更加的准确与稳定;另一方面由于电池盒8的盒深较大,避免夹持爪41过度深入到电池盒8中,可以通过插盒7进行转接。As shown in Figures 1 and 6, the battery boxing device also includes a guide mechanism 5, which is arranged on the side of the battery box 8 placement position. It can be understood that the battery box 8 can be placed on the conveyor or on a placement platform specially placed for the battery box 8, and there is no specific limitation here. The guide mechanism 5 includes a guide bracket 51. The guide bracket 51 is provided with a guide driving member 52. The output end of the guide driving member 52 is provided with a box inserting frame 53. The inserting box 7 is fixed on the inserting box frame 53. The guide driving member 52 drives the inserting box 53. The box frame 53 is raised and lowered to bring the plug-in box 7 closer to or away from the opening of the battery box 8. In this embodiment, in order to ensure the stability of the lifting and lowering of the plug-in box 7, the guide frame is provided with a plug-in box guide rail 54 along the vertical direction. The box rack 53 is slidably connected to the box guide rail 54 . The plug-in box 7 is provided with a plurality of plug-in box holes extending side by side, and each row of plug-in box holes corresponds to the battery hole 23 on the pre-swing block 22 . Thereby, by placing the insertion box 7 into the opening of the battery box 8, the clamped battery is introduced into the battery box 8 through the insertion box hole. Therefore, using the above method, on the one hand, the battery can be inserted more accurately and stably; on the other hand, due to the larger box depth of the battery box 8, the clamping claw 41 can be prevented from excessively penetrating into the battery box 8, which can be done through the insertion box 7 transfer.
由于在电池盒8放入电池之前会在电池盒8的底部放入底托,底托为现有技术用于支撑电池,此处不再进行赘述,可以理解的是,底托的选择与预摆块22相适配。由于底托与电池的摩擦使电池放入时不能完全深入到底托的位置孔中固定。为了保证电池稳定放入电池盒8底部的底托中,如图1、图2、图4和图5所示,电池装盒装置包括抵顶机构6,抵顶机构6包括抵顶安置板61,抵顶安置板61上设置抵顶驱动件62,本实施例中,抵顶驱动件62采用的是气缸。抵顶驱动件62的输出端设置有抵顶板63,抵顶驱动件62驱动抵顶板63进行升降,即在升降的过程中靠近或远离电池盒8,而抵顶板63上排列有若干抵顶杆64,抵顶杆64可以抵顶位于插盒7中电池,将其抵顶进入到底托中,将电池稳定推进底托中。本实施例中,任意两个抵顶杆64之间的间距与任意相邻的电池孔23之间的间距相同,从而能够保证抵顶杆64能够正确的抵顶到电池。为了保证抵顶杆64在升降过程的稳定性,抵顶安置板61上穿设有多个沿竖直方向的导向柱65,抵顶板63滑接于导向柱65上,以使抵顶杆64在升降过程中不会偏位。而由于误差或者其他因素可能导致抵顶杆64抵接电池后,电池无法推进底托,此时抵顶杆64的持续下降抵顶可能导致电池盒8的损坏,或者造成抵顶杆64的损坏。由此,抵顶杆64滑动插接于抵顶板63上,而抵顶板63背离电池盒8一侧的抵顶杆64的端部设置有第二限位件66,以能够避免在正常的竖直状态下,抵顶杆64由于重力作用滑脱抵顶板63,示例性的第二限位件66可以选择螺栓。而位于抵顶板63面向电池盒8的一侧的抵顶杆64上还设置有限位阶梯67,并且抵顶杆64上套接有第二压簧68,第二压簧68的一端抵顶限位阶梯67,第二压簧68的另一端抵接抵顶板63面向电池盒8的一侧。采用上述结构,当抵顶杆64无法推动电池下降深入底托中时,抵顶作用力会推动抵顶杆64在抵顶板63上滑动,而第二压簧68会被压缩,从而不会对电池盒8以及抵顶杆64造成损坏。当抵顶板63上升后,抵顶杆64由于第二压簧68的回复力能够回复原状。而为了及时提醒工作人员,本实施例中,抵顶安置板61上设置有第二感应器69,第二感应器69可以连接警报器,第二感应器69能够识别凸出的抵顶杆64,并结合警报器发出警报以提醒工作人员。此外,为了保证抵顶机构6在需要抵顶电池的时候移动到电池盒8的上方,而不抵顶电池时远离电池盒8的上方,从而保证不会干涉夹持机构4放置电池。本实施例中,抵顶机构6设置有驱动件,以进行驱动抵顶机构6移动,而为了进一步缩小整体机构的占用面积,抵顶机构6与夹持机构4安置在同一个移动驱动件47上,具体的指的是抵顶机构6上的抵顶安置板61设置在移动驱动件47的输出端,由此,上述的移动驱动件47可以采用双头直线模组,而电池盒8以及导向机构5可以设置在夹持机构4与抵顶机构6之间。Since the bottom bracket will be placed at the bottom of the battery box 8 before the battery is placed in the battery box 8, the bottom bracket is an existing technology used to support the battery, and will not be described in detail here. It can be understood that the selection and preparation of the bottom bracket The pendulum block 22 is adapted. Due to the friction between the bottom bracket and the battery, the battery cannot be completely penetrated into the hole of the bottom bracket to be fixed when it is placed. In order to ensure that the battery is stably placed into the bottom bracket of the battery box 8, as shown in Figures 1, 2, 4 and 5, the battery box loading device includes a top-resistance mechanism 6, and the top-resistance mechanism 6 includes a top-resistance placement plate 61 , the push-back driving member 62 is provided on the push-back placement plate 61. In this embodiment, the push-back driving member 62 uses a cylinder. The output end of the resisting driving member 62 is provided with a resisting plate 63. The resisting driving member 62 drives the resisting plate 63 to lift, that is, to move closer to or away from the battery box 8 during the lifting process, and a plurality of resisting rods are arranged on the resisting plate 63. 64. The pushing rod 64 can push against the battery located in the insertion box 7, push it into the bottom bracket, and push the battery into the bottom bracket stably. In this embodiment, the distance between any two pushing rods 64 is the same as the distance between any adjacent battery holes 23 , thereby ensuring that the pushing rods 64 can correctly push against the battery. In order to ensure the stability of the push rod 64 during the lifting process, the push positioning plate 61 is provided with a plurality of guide posts 65 in the vertical direction. The push plate 63 is slidably connected to the guide posts 65 so that the push rod 64 It will not shift during the lifting process. Due to errors or other factors, the battery cannot be pushed into the bottom bracket after the push rod 64 contacts the battery. At this time, the continued descent of the push rod 64 may cause damage to the battery box 8 or damage to the push rod 64. . As a result, the push rod 64 is slidably inserted into the push plate 63 , and the end of the push rod 64 on the side of the push plate 63 away from the battery box 8 is provided with a second limiting member 66 to prevent the push rod 64 from being in the normal vertical position. In the straight state, the resisting rod 64 slides off the resisting plate 63 due to gravity, and the exemplary second limiting member 66 can be a bolt. The push rod 64 located on the side of the push plate 63 facing the battery box 8 is also provided with a limiting step 67, and a second compression spring 68 is sleeved on the push rod 64, and one end of the second compression spring 68 abuts the top limit. At the step 67 , the other end of the second compression spring 68 abuts against the side of the top plate 63 facing the battery box 8 . With the above structure, when the push rod 64 cannot push the battery down and into the bottom bracket, the push force will push the push rod 64 to slide on the push plate 63 , and the second compression spring 68 will be compressed, thereby not causing any damage to the battery. The battery box 8 and the ejector rod 64 are damaged. When the resisting plate 63 rises, the resisting rod 64 can return to its original state due to the restoring force of the second compression spring 68 . In order to promptly remind the staff, in this embodiment, a second sensor 69 is provided on the top support plate 61. The second sensor 69 can be connected to an alarm, and the second sensor 69 can identify the protruding top support rod 64. , and combined with the siren to sound an alarm to alert staff. In addition, in order to ensure that the pushing mechanism 6 moves above the battery box 8 when it needs to push the battery, and away from the top of the battery box 8 when it does not push the battery, it is ensured that it does not interfere with the clamping mechanism 4 in placing the battery. In this embodiment, the pushing mechanism 6 is provided with a driving member to drive the pushing mechanism 6 to move. In order to further reduce the occupied area of the overall mechanism, the pushing mechanism 6 and the clamping mechanism 4 are placed on the same moving driving member 47 Specifically, it refers to that the top-resistance mounting plate 61 on the top-resistance mechanism 6 is provided at the output end of the moving driving member 47. Therefore, the above-mentioned moving driving member 47 can use a double-headed linear module, and the battery box 8 and The guide mechanism 5 can be provided between the clamping mechanism 4 and the resisting mechanism 6 .
显然,本实用新型的上述实施例仅仅是为了清楚说明本实用新型所作的举例,而并非是对本实用新型的实施方式的限定。对于所属领域的普通技术人员来说,能够进行各种明显的变化、重新调整和替代而不会脱离本实用新型的保护范围。这里无需也无法对所有的实施方式予以穷举。凡在本实用新型的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本实用新型权利要求的保护范围之内。Obviously, the above-mentioned embodiments of the present invention are only examples for clearly illustrating the present invention, and are not intended to limit the implementation of the present invention. For those of ordinary skill in the art, various obvious changes, readjustments and substitutions can be made without departing from the scope of the present invention. An exhaustive list of all implementations is neither necessary nor possible. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present utility model shall be included in the protection scope of the claims of the present utility model.
Claims (10)
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Address after: 516006 floor 1, plant B, No. 3, Hechang East Sixth Road, Zhongkai high tech Zone, Huizhou City, Guangdong Province Patentee after: Huizhou Jinyuan Intelligent Robot Co.,Ltd. Country or region after: China Address before: 516006 floor 1, plant B, No. 3, Hechang East Sixth Road, Zhongkai high tech Zone, Huizhou City, Guangdong Province Patentee before: HUIZHOU JINYUAN PRECISION AUTOMATION EQUIPMENT Co.,Ltd. Country or region before: China |