CN219929934U - Organic fertilizer fermenting installation that making wine residue was used - Google Patents
Organic fertilizer fermenting installation that making wine residue was used Download PDFInfo
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- CN219929934U CN219929934U CN202321529914.8U CN202321529914U CN219929934U CN 219929934 U CN219929934 U CN 219929934U CN 202321529914 U CN202321529914 U CN 202321529914U CN 219929934 U CN219929934 U CN 219929934U
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- barrel body
- organic fertilizer
- water tank
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- 239000003895 organic fertilizer Substances 0.000 title claims abstract description 24
- 238000009434 installation Methods 0.000 title claims description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 63
- 238000000855 fermentation Methods 0.000 claims abstract description 43
- 230000004151 fermentation Effects 0.000 claims abstract description 43
- 238000010438 heat treatment Methods 0.000 claims abstract description 13
- 239000007788 liquid Substances 0.000 claims abstract description 11
- 238000007599 discharging Methods 0.000 claims description 5
- 238000000746 purification Methods 0.000 claims description 3
- 238000003756 stirring Methods 0.000 abstract description 9
- 239000003337 fertilizer Substances 0.000 abstract description 8
- 241001052560 Thallis Species 0.000 abstract description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 12
- 239000007789 gas Substances 0.000 description 10
- 235000013339 cereals Nutrition 0.000 description 6
- 230000005540 biological transmission Effects 0.000 description 5
- 239000010871 livestock manure Substances 0.000 description 5
- 210000003608 fece Anatomy 0.000 description 4
- 235000015097 nutrients Nutrition 0.000 description 4
- 238000000034 method Methods 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- 238000012271 agricultural production Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 239000006260 foam Substances 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 238000004064 recycling Methods 0.000 description 2
- 239000002912 waste gas Substances 0.000 description 2
- 241000283690 Bos taurus Species 0.000 description 1
- 229920000742 Cotton Polymers 0.000 description 1
- 241000283073 Equus caballus Species 0.000 description 1
- 241000287828 Gallus gallus Species 0.000 description 1
- 240000003183 Manihot esculenta Species 0.000 description 1
- 235000016735 Manihot esculenta subsp esculenta Nutrition 0.000 description 1
- 241000283973 Oryctolagus cuniculus Species 0.000 description 1
- 240000007594 Oryza sativa Species 0.000 description 1
- 235000007164 Oryza sativa Nutrition 0.000 description 1
- 241001494479 Pecora Species 0.000 description 1
- 244000046052 Phaseolus vulgaris Species 0.000 description 1
- 235000010627 Phaseolus vulgaris Nutrition 0.000 description 1
- 240000006394 Sorghum bicolor Species 0.000 description 1
- 235000011684 Sorghum saccharatum Nutrition 0.000 description 1
- 235000021307 Triticum Nutrition 0.000 description 1
- 244000098338 Triticum aestivum Species 0.000 description 1
- 239000002154 agricultural waste Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000006227 byproduct Substances 0.000 description 1
- 125000004122 cyclic group Chemical group 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- HYBBIBNJHNGZAN-UHFFFAOYSA-N furfural Chemical group O=CC1=CC=CO1 HYBBIBNJHNGZAN-UHFFFAOYSA-N 0.000 description 1
- 239000008236 heating water Substances 0.000 description 1
- 239000002440 industrial waste Substances 0.000 description 1
- 230000000813 microbial effect Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 235000009566 rice Nutrition 0.000 description 1
- 239000010902 straw Substances 0.000 description 1
- -1 vinasse Substances 0.000 description 1
- 235000021419 vinegar Nutrition 0.000 description 1
- 239000000052 vinegar Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Landscapes
- Processing Of Solid Wastes (AREA)
- Fertilizers (AREA)
Abstract
The utility model belongs to the technical field of organic fertilizer fermentation, and discloses an organic fertilizer fermentation device for brewing residues, which comprises a barrel body, wherein the barrel body is provided with a feed inlet and a discharge outlet, a stirring device is arranged in the barrel body and comprises a rotating shaft and a rotating blade, the top of the barrel body is provided with a pneumatic device, the pneumatic device comprises a shell, a cylinder, a piston, a first connecting rod, a second connecting rod, an air inlet, an air outlet, a valve and a cam, the barrel body is connected with a purifying device, the barrel body is also connected with a water pipe, the purifying device is communicated with a heating device, the heating device is connected with a water tank, and the water tank is communicated with the water pipe; the utility model solves the problems of low fermentation efficiency, long fermentation time and poor utilization rate of gas generated by fermentation caused by the fact that brewing residues cannot be fully contacted with thalli in fermentation liquid in the prior art, and is suitable for the production of organic fertilizers.
Description
Technical Field
The utility model relates to the technical field of organic fertilizer fermentation, in particular to an organic fertilizer fermentation device for brewing residues.
Background
The organic fertilizer refers to organic substances and nutrient substances required by growth, namely an 'farmyard manure', the organic substances are all called organic fertilizers, and the nutrient elements contained in the organic fertilizer are in an organic state, so that crops are difficult to directly utilize, various nutrient elements are slowly released through microbial fermentation, the nutrients are continuously supplied to the crops, and the production raw materials of the organic fertilizer are various, wherein the production raw materials comprise straw, bean pulp and cotton pulp in agricultural waste, vinasse, vinegar residue, cassava residue, sugar residue and furfural residue in industrial waste, chicken manure, cow, sheep and horse manure, rabbit manure and the like in livestock manure. The distillers ' grains are also called red grains, distillers ' grains, dregs, etc. and are residues left after the brewing of rice, wheat, sorghum, etc., wherein the distillers ' grains are byproducts of the brewing industry, the distillers ' grains produced in China are very large and concentrated, and if not treated in time, the distillers ' grains are spoiled and deteriorated, thereby wasting resources and severely polluting the environment. Therefore, the comprehensive utilization of the vinasse has very important significance for resource development and environmental protection, the vinasse can be used for producing green organic fertilizer by adopting a fermentation method, the problem of vinasse pollution is fundamentally solved, and relatively large commercial profits can be created, so that the method has relatively broad market prospect, a fermentation device is needed for fermenting vinasse residues, so that the vinasse residues can be converted into organic fertilizer for use, and when the fermentation operation is carried out on a wine tank, the existing fermentation device is used for carrying out the fermentation operation, the vinasse residues are easy to deposit at the bottom, so that part of the vinasse residues at the bottom cannot be fully contacted with thalli in fermentation liquid, the fermentation efficiency is low, the fermentation time is long, and gas generated by fermentation cannot be effectively utilized, so that the resource waste is caused. Aiming at the problems, a fermentation device for organic fertilizer for brewing residues is specially provided.
Disclosure of Invention
The utility model aims to provide an organic fertilizer fermentation device for brewing residues, which solves the problems of low fermentation efficiency, long fermentation time and poor gas utilization rate generated by fermentation caused by the fact that the brewing residues cannot be fully contacted with thalli in fermentation liquid in the prior art.
In order to achieve the above object, the present utility model provides the following technical solutions:
the basic technical scheme provided by the utility model is as follows: the utility model provides an organic fertilizer fermenting installation that making wine residue was used, includes the staving, the staving top is equipped with the feed inlet, the feed inlet is equipped with the feed valve, the staving bottom is equipped with the discharge gate, the discharge gate is equipped with the discharge valve, the staving inside agitating unit that is equipped with, agitating unit includes the rotation axis, the rotation axis is connected with rotary vane, the staving top is equipped with pneumatic means, pneumatic means includes the casing, the inside cylinder that is equipped with of casing, cylinder sliding connection has the piston, the piston rotates and is connected with first connecting rod, the free end of first connecting rod rotates and is connected with the second connecting rod, the length of first connecting rod is greater than the length of second connecting rod, the rotation axis wears to establish the staving with the free end fixed connection of second connecting rod, the cylinder intercommunication has air inlet and gas outlet, the air inlet still with the staving intercommunication, the cylinder is in the air inlet with gas outlet department all is equipped with the valve, the valve includes, inside sliding connection has the slider, the inside fixedly connected with air cylinder, cylinder sliding connection has the piston rod, free end and the valve rod and the valve body are connected with the valve body, two valve core and two valve body and valve body, the valve body and the inside the valve body are connected with the cam, the valve body and the valve body.
The principle of the basic technical scheme is as follows: when the feeding valve is opened, brewing residues enter the fermentation barrel through the feeding port, a large amount of gas is generated when the brewing residues are fermented to a certain stage, after a certain pressure is reached, the gas pushes the piston to do work, the linear motion of the piston is converted into the rotary motion of the rotary shaft through the transmission of the first connecting rod and the second connecting rod, and the rotation of the rotary shaft drives the rotary blade to rotate, so that the rotary stirring function is realized. The rotary shaft is connected with the cam in a transmission way, the cam periodically rotates under the rotary action of the rotary shaft, the valve can be periodically adjusted under the reset action of the spring, and when one valve is closed, the other valve is just in an open state, so that the inside of the air cylinder is in a positive pressure and negative pressure cyclic reciprocating state, the piston moves linearly back and forth under the state, the rotary shaft can continuously rotate, continuous power is provided for stirring, brewing residues become organic fertilizers after fermentation is completed, the discharge valve is opened, the organic fertilizers are discharged and collected through the discharge port, and the obtained organic fertilizers can be used in agricultural production.
The basic technical scheme has the beneficial effects that: the whole set of design of the pneumatic device fully utilizes the gas generated in the fermentation process, the stirring device stirs the brewing residues to be fermented, so that the fermentation becomes more sufficient, and the pneumatic device and the stirring device are in linkage.
Preferably, a purifying device is connected to the outer side of the barrel body, and the purifying device is communicated with the air outlet.
Through the arrangement, the waste gas generated in the fermentation process is removed, and pure methane is obtained.
Preferably, the exhaust port of the purification device is communicated with a heating device, the top of the heating device is connected with a water tank, the water tank is communicated with a liquid level meter, the outer side of the water tank is provided with a digital thermometer, and the top of the water tank is provided with a safety valve.
Through the arrangement, the purified methane is combusted, the methane is effectively utilized, the liquid level of the water tank can be detected at any time by the liquid level meter, the water temperature is measured at any time by the digital display thermometer, and the pressure inside the water tank is ensured to be in a safety range by the safety valve.
Preferably, the inner wall of the barrel body is connected with a water pipe, the water inlet end of the water pipe penetrates through the barrel body and is communicated with the lower end of the water tank, and the water outlet end of the water pipe penetrates through the barrel body and is communicated with the upper end of the water tank.
Through the arrangement, water in the water tank heated by the heating device flows into the water inlet pipe through the water inlet, the water pipe is arranged on the inner wall of the barrel body, water bath heating of brewing residues is realized by means of water temperature, and the heated water flows back into the water tank through the water outlet, so that recycling is realized.
Preferably, a defoaming plate is further arranged in the barrel body.
Through the arrangement, a large amount of foam can be generated in the fermentation process, and the foam is effectively eliminated through the design of the defoaming plate, so that the fermentation efficiency is effectively improved.
Preferably, the feeding hole is in an inverted circular truncated cone shape, the upper part of the discharging hole is cylindrical, and the lower part of the discharging hole is in an inverted circular truncated cone shape.
Through the arrangement, the feeding and discharging efficiency is improved.
Drawings
FIG. 1 is a schematic diagram of a fermentation device for organic fertilizer for brewing residues;
FIG. 2 is a cross-sectional view of a tank body of an organic fertilizer fermentation device for brewing residues according to the present utility model;
FIG. 3 is a schematic diagram showing the internal structure of a pneumatic device of an organic fertilizer fermentation device for brewing residues;
FIG. 4 is an enlarged view at A in FIG. 3;
the names of the corresponding marks in the drawings are:
barrel 1, feed inlet 2, pneumatic means 3, cylinder 301, piston 302, first connecting rod 303, air inlet 304, second connecting rod 305, cam 306, case 307, valve body 308, slider 309, valve rod 310, spring 311, air outlet 312, case 313, discharge outlet 4, rotary vane 5, water pipe 6, rotation axis 7, purification device 8, heating device 9, water tank 10, liquid level meter 11, digital thermometer 12, relief valve 13.
Detailed Description
The utility model is described in further detail below with reference to the attached drawings and embodiments:
as shown in fig. 1 to 4, an organic fertilizer fermentation device for brewing residues comprises a barrel body 1, wherein the top of the barrel body 1 is provided with a feed inlet 2, the feed inlet 2 is in a shape of an inverted circular table, the feed inlet 2 is provided with a feed valve, the bottom of the barrel body is provided with a discharge outlet 4, the upper part of the discharge outlet 4 is cylindrical, the lower part of the discharge outlet 4 is in a shape of an inverted circular table, the discharge outlet 4 is provided with a discharge valve, a stirring device is arranged in the barrel body 1 and comprises a rotating shaft 7, the rotating shaft 7 is connected with a rotating blade 5, the top of the barrel body 1 is provided with a pneumatic device 3, the pneumatic device 3 comprises a shell 313, a cylinder 301 is arranged in the shell 313, the cylinder 301 is in sliding connection with a piston 302, the piston 302 is in rotary connection with a first connecting rod 303, the free end of the first connecting rod 303 is in rotary connection with a second connecting rod 305, the length of the first connecting rod 303 is larger than the length of the second connecting rod 305, the rotating shaft 7 penetrates the barrel body 1 and is fixedly connected with the free end of the second connecting rod 305, the cylinder 301 is communicated with an air inlet 304 and an air outlet 312, the air inlet 304 is also communicated with the barrel body 1, valves are arranged at the air inlet 304 and the air outlet 312 of the cylinder 301, the valves comprise a valve body 308, a sliding block 309 is connected inside the valve body 308 in a sliding manner, a valve rod 310 is fixedly connected inside the sliding block 309, a valve core 307 is connected with the free end of the valve rod 310, the valve core 307 is matched with the air inlet 304 and the air outlet 312, a spring 311 is also connected inside the sliding block 309, the free end of the spring 311 is connected with the bottom of the valve body 308, the shell 313 is also rotationally connected with two cams 306, the two cams 306 are respectively abutted with the sliding block 309, a driving shaft of the two cams 306 is also connected with a rotating shaft 7 in a transmission manner, a purifying device 8 is connected outside the barrel body 1, the purifying device 8 is communicated with the air outlet 312, a heating device 9 is communicated with an air outlet of the purifying device 8, the top of the heating device 9 is connected with a water tank 10, the water tank 10 is communicated with a liquid level meter 11, the outside of the water tank 10 is provided with a digital display thermometer 12, the top of the water tank 10 is provided with a safety valve 13, the inner wall of the barrel body 1 is connected with a water pipe 6, the water inlet end of the water pipe 6 penetrates through the barrel body 1 to be communicated with the lower end of the water tank 10, the water outlet end of the water pipe 6 penetrates through the barrel body 1 to be communicated with the upper end of the water tank 10, and a defoaming plate is further arranged in the barrel body 1.
The specific implementation process is as follows: the feeding valve is opened, brewing residues enter the fermentation barrel through the feeding hole 2, the feeding efficiency is increased due to the inverted circular table design of the feeding hole 2, a large amount of gas is generated when the brewing residues are fermented to a certain stage, after a certain pressure is reached, the gas pushes the piston 302 to do work in the cylinder 301, the linear motion of the piston 302 is converted into the rotary motion of the rotary shaft 7 through the transmission of the first connecting rod 303 and the second connecting rod 305, the rotary shaft 7 drives the rotary blades 5 to rotate, and therefore the rotary stirring function is achieved. The rotation shaft 7 is in transmission connection with the cam 306, the cam 306 periodically rotates under the rotation action of the rotation shaft 7, the valve can be periodically adjusted under the action of the reset action of the spring 311, and when one valve is closed, the other valve is just in an open state, so that the interior of the cylinder 301 presents a positive pressure and negative pressure cycle reciprocating state, the piston 302 linearly moves back and forth under the state, and the rotation shaft 7 can continuously rotate, thereby providing continuous power for stirring. The gas discharged from the cylinder 301 enters the purifying device 8, the purifying device 8 removes waste gas to obtain pure methane, the purified methane enters the heating device 9 again, the methane burns to generate a large amount of heat, the generated heat is used for heating water in the water tank 10, the water tank 10 is communicated with the liquid level meter 11 to monitor the liquid level at any time, the water tank 10 is further provided with the digital thermometer 12 to monitor the temperature of the water in real time, the safety valve 13 ensures that the pressure in the water tank is in a safe state, the heated water flow inlet pipe 6 is connected with the inner wall of the barrel body 1, the water bath heating of fermentation residues is realized by means of the temperature of the water, the water in the water pipe 6 finally flows back to the water tank 10, therefore, recycling is realized, the brewing residues become organic fertilizers after fermentation is finished, the discharge valve is opened, the obtained organic fertilizers are discharged and collected through the discharge port 4, and the obtained organic fertilizers can be used in agricultural production.
The foregoing is merely exemplary embodiments of the present utility model, and detailed technical solutions or features that are well known in the art have not been described in detail herein. It should be noted that, for those skilled in the art, several variations and modifications can be made without departing from the technical solution of the present utility model, and these should also be regarded as the protection scope of the present utility model, which does not affect the effect of the implementation of the present utility model and the practical applicability of the patent. The protection scope of the present utility model is subject to the content of the claims, and the description of the specific embodiments and the like in the specification can be used for explaining the content of the claims.
Claims (6)
1. An organic fertilizer fermenting installation that making wine residue was used which characterized in that: including the staving, the staving top is equipped with the feed inlet, the feed inlet is equipped with the feed valve, the staving bottom is equipped with the discharge gate, the discharge gate is equipped with the discharge valve, the staving inside agitating unit that is equipped with, agitating unit includes the rotation axis, the rotation axis is connected with rotating vane, the staving top is equipped with pneumatic means, pneumatic means includes the casing, the inside cylinder that is equipped with of casing, cylinder sliding connection has the piston, the piston rotates and is connected with first connecting rod, the free end of first connecting rod rotates and is connected with the second connecting rod, the length of first connecting rod is greater than the length of second connecting rod, the rotation axis wears to establish the staving with the free end fixed connection of second connecting rod, the cylinder intercommunication has air inlet and gas outlet, the air inlet still with the staving intercommunication, the cylinder all is equipped with the valve in air outlet department, the valve includes the valve body, the inside sliding connection of valve body has the slider, the inside fixedly connected with valve rod, the free end of valve rod is connected with the piston, the piston rotates with the second connecting rod, the length of first connecting rod is greater than the length of second connecting rod the free end of cam and the valve body, the cam is connected with the drive shaft, two sets up the cam and two and the valve core, two are connected with the cam respectively.
2. An organic fertilizer fermentation device for brewing residues according to claim 1, wherein: the purifying device is connected to the outer side of the barrel body and is communicated with the air outlet.
3. An organic fertilizer fermentation device for brewing residues according to claim 2, wherein: the air outlet of the purification device is communicated with a heating device, the top of the heating device is connected with a water tank, the water tank is communicated with a liquid level meter, a digital thermometer is arranged on the outer side of the water tank, and a safety valve is arranged on the top of the water tank.
4. An organic fertilizer fermentation device for brewing residues according to claim 3, wherein: the inner wall of the barrel body is connected with a water pipe, the water inlet end of the water pipe penetrates through the barrel body and is communicated with the lower end of the water tank, and the water outlet end of the water pipe penetrates through the barrel body and is communicated with the upper end of the water tank.
5. An organic fertilizer fermentation device for brewing residues according to claim 1, wherein: and a defoaming plate is further arranged in the barrel body.
6. An organic fertilizer fermentation device for brewing residues according to claim 1, wherein: the feeding port is in an inverted circular truncated cone shape, the upper part of the discharging port is cylindrical, and the lower part of the discharging port is in an inverted circular truncated cone shape.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321529914.8U CN219929934U (en) | 2023-06-15 | 2023-06-15 | Organic fertilizer fermenting installation that making wine residue was used |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321529914.8U CN219929934U (en) | 2023-06-15 | 2023-06-15 | Organic fertilizer fermenting installation that making wine residue was used |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219929934U true CN219929934U (en) | 2023-10-31 |
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ID=88488728
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321529914.8U Active CN219929934U (en) | 2023-06-15 | 2023-06-15 | Organic fertilizer fermenting installation that making wine residue was used |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219929934U (en) |
-
2023
- 2023-06-15 CN CN202321529914.8U patent/CN219929934U/en active Active
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