CN219928076U - Full-automatic pad membrane case packer - Google Patents
Full-automatic pad membrane case packer Download PDFInfo
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- CN219928076U CN219928076U CN202320958777.3U CN202320958777U CN219928076U CN 219928076 U CN219928076 U CN 219928076U CN 202320958777 U CN202320958777 U CN 202320958777U CN 219928076 U CN219928076 U CN 219928076U
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- axis conveying
- filling
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- 239000012528 membrane Substances 0.000 title claims description 5
- 239000011159 matrix material Substances 0.000 claims abstract description 16
- 241000252254 Catostomidae Species 0.000 claims abstract description 15
- 230000005540 biological transmission Effects 0.000 claims description 5
- 239000010410 layer Substances 0.000 description 7
- 230000000694 effects Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 238000006748 scratching Methods 0.000 description 1
- 230000002393 scratching effect Effects 0.000 description 1
- 239000002356 single layer Substances 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
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Abstract
The utility model discloses a full-automatic film-filling box filling machine, which comprises a frame, wherein a workbench, a box filling mechanism, a film-filling mechanism and a box conveyer are fixedly arranged on the frame; the boxing mechanism comprises a three-shaft conveying device, a sucker mounting plate and a plurality of first suckers, wherein the plurality of first suckers are arranged on the lower side of the sucker mounting plate in a matrix manner, and the three-shaft conveying device drives the sucker mounting plate to translate and carry; the film filling mechanism comprises a film coil stock, a first X-axis conveying mechanism, a film clamping mechanism and a film cutting mechanism, wherein the film coil stock is installed in the frame in a rotating fit manner, the first X-axis conveying mechanism is fixedly installed in the frame, the first X-axis conveying mechanism drives the film clamping mechanism to translate along the X-axis direction, the film clamping mechanism clamps the outer side edge of the film coil stock and is pulled out through the first X-axis conveying mechanism, and the film coil stock is cut off through the film cutting mechanism after being pulled out for a certain distance; compared with the traditional boxing mode, the automatic boxing device has the advantages of no need of manual counting, tidier placement, automatic film laying and high boxing efficiency.
Description
Technical Field
The utility model relates to the field of automatic equipment, in particular to a full-automatic film filling and boxing machine.
Background
After the production of blow molded products such as crystal caps and bottles is completed, the products need to be packed, the surfaces of the products are very smooth, and in order to prevent the products from being scratched or damaged, a plurality of products in the carton need to be separated during packing, so when a plurality of products are simultaneously packed into the carton, a film needs to be added between two layers of products for laying, and the film is used for preventing the products from being scratched.
However, most of the existing boxing steps are manually completed by manpower, a plurality of products are placed in a matrix in a carton, then films with proper sizes are cut and paved on the products placed in the matrix, the placement of single-layer products is completed, then the products are continuously placed on the films, the whole carton is fully filled by analogy, a plurality of layers of products separated by the films can be contained in the carton, the boxing efficiency is low, the products on each layer need to be counted when the carton is placed manually, the carton is inconvenient to use, and the carton is easy to load more or less.
Disclosure of Invention
The utility model provides a technical scheme capable of solving the problems in order to overcome the defects of the prior art.
A full-automatic film filling and boxing machine comprises a frame, wherein a workbench, a boxing mechanism, a film filling mechanism and a box conveyer are fixedly arranged on the frame, the boxing mechanism is positioned above the workbench and the film filling mechanism, and the box conveyer is positioned below the workbench and the film filling mechanism;
the boxing mechanism comprises a three-shaft conveying device, a sucker mounting plate and a plurality of first suckers, wherein the plurality of first suckers are arranged on the lower side of the sucker mounting plate in a matrix arrangement manner, and the three-shaft conveying device drives the sucker mounting plate to translate and carry along the X-axis, Y-axis and Z-axis directions;
the film filling mechanism comprises a film coil stock, a first X-axis conveying mechanism, a film clamping mechanism and a film cutting mechanism, wherein the film coil stock is installed in the frame in a rotating fit manner, the first X-axis conveying mechanism is fixedly installed in the frame, the first X-axis conveying mechanism drives the film clamping mechanism to translate along the X-axis direction, the film clamping mechanism clamps the outer side edge of the film coil stock and is pulled out through the first X-axis conveying mechanism, and the film coil stock is cut off through the film cutting mechanism after being pulled out for a certain distance.
As a further scheme of the utility model: the rear side fixed mounting of frame has the product conveyer, and the rear side fixed mounting of vanning mechanism has feed mechanism, and feed mechanism carries the product of product conveyer to the workstation on, and feed mechanism includes second X axle conveying mechanism, first Z axle conveying mechanism and a plurality of second sucking disc, and a plurality of second sucking disc is sharp array arrangement, and the second sucking disc is located the top of product conveyer, and first Z axle conveying mechanism drives the second sucking disc and adsorbs the product on product conveyer, and second X axle conveying mechanism drives first Z axle conveying mechanism and translates along X axle direction.
As a further scheme of the utility model: the pushing mechanism is fixedly arranged at the rear side above the workbench and pushes the product matrix conveyed by the feeding mechanism onto the workbench.
As a further scheme of the utility model: the product conveyor adopts a belt conveyor, and the second X-axis conveying mechanism and the first Z-axis conveying mechanism both adopt a gear-rack transmission device.
As a further scheme of the utility model: the three-axis conveying device comprises a third X-axis conveying mechanism, a Y-axis conveying mechanism and a second Z-axis conveying mechanism, wherein the third X-axis conveying mechanism is fixedly arranged on the frame, the third X-axis conveying mechanism drives the Y-axis conveying mechanism to translate along the X-axis direction, the Y-axis conveying mechanism drives the second Z-axis conveying mechanism to translate along the Y-axis direction, and the second Z-axis conveying mechanism drives the sucker mounting plate to translate along the Z-axis direction.
As a further scheme of the utility model: the third X-axis conveying mechanism, the Y-axis conveying mechanism and the second Z-axis conveying mechanism all adopt gear and rack transmission devices.
As a further scheme of the utility model: the box conveyer adopts band conveyer, has placed a plurality of cartons on the box conveyer, and the width of film coil stock one section distance of pulling out is greater than the width of carton.
Compared with the prior art, the utility model has the beneficial effects that: through mechanical automation vanning and cutting the membrane, can let the quantity of every layer of product keep unanimous in the carton, and put more neat, the vanning effect is better, need not artifical count, and automatic cutting the membrane can let the width of every film keep unanimous, and the bedding that can be better is on the product of matrix arrangement, and its vanning efficiency compares traditional manual vanning and can obtain improving by a wide margin.
Additional aspects and advantages of the utility model will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the utility model.
Drawings
In order to more clearly illustrate the embodiments of the utility model or the technical solutions of the prior art, the drawings which are used in the description of the embodiments or the prior art will be briefly described, it being obvious that the drawings in the description below are only some embodiments of the utility model, and that other drawings can be obtained according to these drawings without inventive faculty for a person skilled in the art.
FIG. 1 is a schematic diagram of the structure of the present utility model;
FIG. 2 is a schematic view of the structure of the present utility model with the frame hidden;
fig. 3 is a schematic view of the structure of fig. 2 from another view angle.
The figure shows: 1. a frame; 2. a work table; 3. a boxing mechanism; 31. a triaxial conveying device; 311. a third X-axis conveying mechanism; 312. a Y-axis conveying mechanism; 313. a second Z-axis conveying mechanism; 32. a sucker mounting plate; 33. a first suction cup; 4. a film-filling mechanism; 41. film coil stock; 42. a first X-axis conveying mechanism; 43. a film clamping mechanism; 44. a film cutting mechanism; 5. a box conveyor; 6. a product conveyor; 7. a feeding mechanism; 71. a second X-axis conveying mechanism; 72. a first Z-axis conveying mechanism; 73. a second suction cup; 8. a pushing mechanism; 9. a carton; 10. and (5) a product.
Detailed Description
The following description of the embodiments of the present utility model will be made apparent and fully in view of the accompanying drawings, in which some, but not all embodiments of the utility model are shown.
The components of the embodiments of the present utility model generally described and illustrated in the figures herein may be arranged and designed in a wide variety of different configurations. Thus, the following detailed description of the embodiments of the utility model, as presented in the figures, is not intended to limit the scope of the utility model, as claimed, but is merely representative of selected embodiments of the utility model.
All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
In the description of the present utility model, it should be noted that the directions or positional relationships indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. are based on the directions or positional relationships shown in the drawings, are merely for convenience of describing the present utility model and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present utility model, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be either fixedly connected, detachably connected, or integrally connected, for example; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present utility model will be understood in specific cases by those of ordinary skill in the art.
As shown in fig. 1-3, the full-automatic film filling and boxing machine comprises a frame 1, wherein a workbench 2, a boxing mechanism 3, a film filling mechanism 4 and a box body conveyor 5 are fixedly arranged on the frame 1, the boxing mechanism 3 is positioned above the workbench 2 and the film filling mechanism 4, and the box body conveyor 5 is positioned below the workbench 2 and the film filling mechanism 4;
the boxing mechanism 3 comprises a three-axis conveying device 31, a sucker mounting plate 32 and a plurality of first suckers 33, wherein the plurality of first suckers 33 are arranged in a matrix manner and are mounted on the lower side of the sucker mounting plate 32, and the three-axis conveying device 31 drives the sucker mounting plate 32 to translate and carry along the X-axis, Y-axis and Z-axis directions;
the film filling mechanism 4 comprises a film roll 41, a first X-axis conveying mechanism 42, a film clamping mechanism 43 and a film cutting mechanism 44, wherein the film roll 41 is installed in the frame 1 in a rotating fit manner, the first X-axis conveying mechanism 42 is fixedly installed in the frame 1, the first X-axis conveying mechanism 42 drives the film clamping mechanism 43 to translate along the X-axis direction, the film clamping mechanism 43 clamps the outer side edge of the film roll 41 and is pulled out through the first X-axis conveying mechanism 42, and the film roll 41 is cut off through the film cutting mechanism 44 after being pulled out for a certain distance;
the principle is as follows: the product matrix is arranged and conveyed onto the workbench 2, the three-axis conveying device 31 is used for driving the sucker mounting plate 32 to translate and convey along the X axis, the Y axis and the Z axis, the sucker mounting plate 32 can absorb products 10 in a one-to-one correspondence manner through the plurality of first suckers 33 on the lower side, the products 10 are arranged and conveyed into the paper box 9 in a matrix mode, the first X axis conveying mechanism 42 drives the film clamping mechanism 43 to translate, the film roll 41 is pulled out by a distance enough to cover the products 10 in the paper box 9, the film cutting mechanism 44 is used for cutting the film roll 41, the sucker mounting plate 32 moves downwards along the Z axis direction and drives the cut films to be conveyed into the paper box 9, the films can be paved between the two layers of products 10, the quantity of each layer of products 10 in the paper box 9 can be kept consistent through mechanical automatic boxing and film cutting, the placement effect is better, manual counting is not needed, the width of each film can be kept consistent, and the paving efficiency of the films can be better paved on the products 10 arranged in the matrix in a traditional mode, and the boxing efficiency can be greatly improved compared with the traditional boxing efficiency.
As a further scheme of the utility model: the rear side of the frame 1 is fixedly provided with a product conveyor 6, the rear side of the boxing mechanism 3 is fixedly provided with a feeding mechanism 7, the feeding mechanism 7 conveys products 10 of the product conveyor 6 to the workbench 2, the feeding mechanism 7 comprises a second X-axis conveying mechanism 71, a first Z-axis conveying mechanism 72 and a plurality of second suckers 73, the second suckers 73 are arranged in a linear array, the second suckers 73 are positioned above the product conveyor 6, the first Z-axis conveying mechanism 72 drives the second suckers 73 to adsorb the products 10 on the product conveyor 6, and the second X-axis conveying mechanism 71 drives the first Z-axis conveying mechanism 72 to translate along the X-axis direction; the product conveyor 6 and the feeding mechanism 7 are used for conveying products to the workbench 2, automatic feeding of the workbench 2 is achieved, the feeding mechanism 7 can take a plurality of products 10 through the second suckers 73 at one time to convey the products to the workbench 2, and efficiency is high.
As a further scheme of the utility model: a pushing mechanism 8 is fixedly arranged on the rear side above the workbench 2, and the pushing mechanism 8 pushes the product 10 matrix conveyed by the feeding mechanism 7 onto the workbench 2; when the product 10 is conveyed onto the workbench 2, the product 10 can be pushed by the pushing mechanism 8, then the next row of products 10 is conveyed onto the workbench 2 by the feeding mechanism 7, after the pushing mechanism 8 carries out pushing for a plurality of times, the product 10 can be arranged on the workbench 2 in a matrix mode, finally, the product 10 which is arranged in a one-to-one correspondence adsorption matrix mode by utilizing the plurality of first suckers 33 on the lower side of the sucker mounting plate 32 is conveyed into the paper box 9 for boxing operation, and boxing is carried out more orderly.
As a further scheme of the utility model: the product conveyor 6 adopts a belt conveyor, and the second X-axis conveying mechanism 71 and the first Z-axis conveying mechanism 72 each adopt a rack and pinion transmission device.
As a further scheme of the utility model: the three-axis conveying device 31 comprises a third X-axis conveying mechanism 311, a Y-axis conveying mechanism 312 and a second Z-axis conveying mechanism 313, wherein the third X-axis conveying mechanism 311 is fixedly arranged on the frame 1, the third X-axis conveying mechanism 311 drives the Y-axis conveying mechanism 312 to translate along the X-axis direction, the Y-axis conveying mechanism 312 drives the second Z-axis conveying mechanism 313 to translate along the Y-axis direction, and the second Z-axis conveying mechanism 313 drives the sucker mounting plate 32 to translate along the Z-axis direction; the stability of the translation of the suction cup mounting plate 32 in the X-axis, Y-axis and Z-axis directions is ensured.
As a further scheme of the utility model: the third X-axis conveying mechanism 311, the Y-axis conveying mechanism 312, and the second Z-axis conveying mechanism 313 each employ a rack and pinion gear.
As a further scheme of the utility model: the box conveyor 5 adopts a belt conveyor, a plurality of cartons 9 are placed on the box conveyor 5, and the width of the film coil 41 pulled out by a certain distance is larger than the width of the cartons 9; the cut film can completely cover the products 10 arranged in a matrix, ensure that the film is laid between two layers of products 10, and avoid scratching or damaging the products 10.
The present embodiment is not limited in any way by the shape, material, structure, etc. of the present utility model, and any simple modification, equivalent variation and modification made to the above embodiments according to the technical substance of the present utility model are all included in the scope of protection of the technical solution of the present utility model.
Claims (7)
1. The utility model provides a full-automatic pad membrane case packer, includes frame, its characterized in that:
the machine frame is fixedly provided with a workbench, a boxing mechanism, a film filling mechanism and a box conveyer, wherein the boxing mechanism is positioned above the workbench and the film filling mechanism, and the box conveyer is positioned below the workbench and the film filling mechanism;
the boxing mechanism comprises a three-shaft conveying device, a sucker mounting plate and a plurality of first suckers, wherein the plurality of first suckers are arranged on the lower side of the sucker mounting plate in a matrix arrangement manner, and the three-shaft conveying device drives the sucker mounting plate to translate and carry along the X-axis, Y-axis and Z-axis directions;
the film filling mechanism comprises a film coil stock, a first X-axis conveying mechanism, a film clamping mechanism and a film cutting mechanism, wherein the film coil stock is installed in the frame in a rotating fit manner, the first X-axis conveying mechanism is fixedly installed in the frame, the first X-axis conveying mechanism drives the film clamping mechanism to translate along the X-axis direction, the film clamping mechanism clamps the outer side edge of the film coil stock and is pulled out through the first X-axis conveying mechanism, and the film coil stock is cut off through the film cutting mechanism after being pulled out for a certain distance.
2. The full-automatic film-filling box filling machine according to claim 1, wherein: the rear side fixed mounting of frame has the product conveyer, and the rear side fixed mounting of vanning mechanism has feed mechanism, and feed mechanism carries the product of product conveyer to the workstation on, and feed mechanism includes second X axle conveying mechanism, first Z axle conveying mechanism and a plurality of second sucking disc, and a plurality of second sucking disc is sharp array arrangement, and the second sucking disc is located the top of product conveyer, and first Z axle conveying mechanism drives the second sucking disc and adsorbs the product on product conveyer, and second X axle conveying mechanism drives first Z axle conveying mechanism and translates along X axle direction.
3. The full-automatic film-filling box filling machine according to claim 2, wherein: the pushing mechanism is fixedly arranged at the rear side above the workbench and pushes the product matrix conveyed by the feeding mechanism onto the workbench.
4. The full-automatic film-filling box filling machine according to claim 2, wherein: the product conveyor adopts a belt conveyor, and the second X-axis conveying mechanism and the first Z-axis conveying mechanism both adopt a gear-rack transmission device.
5. The full-automatic film-filling box filling machine according to claim 1, wherein: the three-axis conveying device comprises a third X-axis conveying mechanism, a Y-axis conveying mechanism and a second Z-axis conveying mechanism, wherein the third X-axis conveying mechanism is fixedly arranged on the frame, the third X-axis conveying mechanism drives the Y-axis conveying mechanism to translate along the X-axis direction, the Y-axis conveying mechanism drives the second Z-axis conveying mechanism to translate along the Y-axis direction, and the second Z-axis conveying mechanism drives the sucker mounting plate to translate along the Z-axis direction.
6. The full-automatic film-filling box filling machine according to claim 5, wherein: the third X-axis conveying mechanism, the Y-axis conveying mechanism and the second Z-axis conveying mechanism all adopt gear and rack transmission devices.
7. The full-automatic film-filling box filling machine according to claim 1, wherein: the box conveyer adopts band conveyer, has placed a plurality of cartons on the box conveyer, and the width of film coil stock one section distance of pulling out is greater than the width of carton.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202320958777.3U CN219928076U (en) | 2023-04-25 | 2023-04-25 | Full-automatic pad membrane case packer |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN202320958777.3U CN219928076U (en) | 2023-04-25 | 2023-04-25 | Full-automatic pad membrane case packer |
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CN219928076U true CN219928076U (en) | 2023-10-31 |
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CN202320958777.3U Active CN219928076U (en) | 2023-04-25 | 2023-04-25 | Full-automatic pad membrane case packer |
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CN (1) | CN219928076U (en) |
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2023
- 2023-04-25 CN CN202320958777.3U patent/CN219928076U/en active Active
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