CN219924506U - Single-shaft servo sprayer - Google Patents
Single-shaft servo sprayer Download PDFInfo
- Publication number
- CN219924506U CN219924506U CN202321226160.9U CN202321226160U CN219924506U CN 219924506 U CN219924506 U CN 219924506U CN 202321226160 U CN202321226160 U CN 202321226160U CN 219924506 U CN219924506 U CN 219924506U
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- fixedly connected
- spray head
- head group
- groove
- driving mechanism
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- 239000007921 spray Substances 0.000 claims abstract description 46
- 238000005507 spraying Methods 0.000 claims abstract description 25
- 238000009434 installation Methods 0.000 claims abstract description 9
- 239000012530 fluid Substances 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 238000004512 die casting Methods 0.000 description 2
- 239000003595 mist Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
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- Spray Control Apparatus (AREA)
Abstract
The utility model provides a single-shaft servo sprayer which comprises a rotary base, a support frame, a lifting driving mechanism, a controller and a spraying mechanism, wherein the rotary base comprises a mounting flange and a rotary driving mechanism; the support frame comprises a cross beam and a groove-shaped piece; the lifting driving mechanism comprises a longitudinal guide beam, a longitudinal rack and a driving motor fixedly connected to the groove-shaped piece, and a gear meshed with the longitudinal rack is arranged on an output shaft of the driving motor; the spraying mechanism comprises a base plate fixedly connected to the bottom end of the longitudinal guide beam, a square groove fixedly connected to the bottom of the base plate, an installation vertical plate fixedly connected to the bottom end of the square groove, a first spray head group and a second spray head group which are respectively arranged on two opposite side surfaces of the installation vertical plate, wherein the first spray head group and the second spray head group all comprise a plurality of spray heads, a flow path communicated with the input end of the spray heads is arranged inside the installation vertical plate, and the spraying operation can be performed on moulds of different sizes, so that the spraying mechanism has good spraying efficiency and improves production efficiency.
Description
Technical Field
The utility model relates to the field of sprayers, in particular to a single-shaft servo sprayer.
Background
After the metal product is die-cast and molded by a die, a release agent needs to be sprayed into the die to release the product from the die. The moving direction of the spray arm of the existing die sprayer is single, the spray effect difference of the existing die sprayer for dies with different sizes is large, so that one sprayer can only spray one die, and the equipment cost is increased.
Disclosure of Invention
The utility model aims to solve the problem of providing a single-shaft servo sprayer which can spray moulds with different sizes, thereby reducing equipment cost.
The single-shaft servo sprayer comprises a rotary base, a supporting frame, a lifting driving mechanism, a controller and a spraying mechanism, wherein the rotary base comprises a mounting flange and a rotary driving mechanism arranged on the mounting flange; the support frame comprises a cross beam in driving connection with the rotary driving mechanism and a groove-shaped piece fixedly connected to one end of the cross beam, and the controller is arranged at the other end of the cross beam; the lifting driving mechanism comprises a longitudinal guide beam, a longitudinal rack and a driving motor, wherein the longitudinal guide beam is slidably connected in the groove-shaped piece, the longitudinal rack is arranged on the side wall of the longitudinal guide beam along the vertical direction, the driving motor is fixedly connected to the groove-shaped piece, and a gear meshed with the longitudinal rack is arranged on an output shaft of the driving motor; the spraying mechanism comprises a base plate fixedly connected to the bottom end of the longitudinal guide beam, a square groove fixedly connected to the bottom of the base plate, an installation vertical plate fixedly connected to the bottom end of the square groove, a first spray head group and a second spray head group which are respectively arranged on two opposite side surfaces of the installation vertical plate, wherein the first spray head group and the second spray head group all comprise a plurality of spray heads, and a flow path communicated with the input end of the spray heads is arranged inside the installation vertical plate.
Preferably, the rotary driving mechanism comprises a sleeve fixedly connected to the top end of the mounting flange, a supporting plate fixedly connected to the sleeve, a driving cylinder fixedly connected to the supporting plate, and a rotating member, wherein the rotating member comprises a rotating shaft part, a supporting cylinder connected to the top end of the rotating shaft part, and a connecting lug connected to the side wall of the supporting cylinder, the rotating shaft part is connected with the inner ring of the sleeve through a bearing, the bottom end of the supporting cylinder is adjacent to the top end of the sleeve, the top end of the supporting cylinder is fixedly connected to the bottom of the cross beam, and an output shaft of the driving cylinder is hinged to the connecting lug.
Preferably, the spray head is a three-fluid nozzle.
Preferably, a first proximity switch and a second proximity switch which are electrically connected with the controller are arranged on the side wall of the groove-shaped piece in parallel, a first touch rod and a second touch rod which are matched with the first proximity switch and the second proximity switch are respectively arranged at two ends of the longitudinal guide beam, and the driving motor is electrically connected with the controller.
The beneficial effects of the utility model are as follows: the utility model provides a single-shaft servo sprayer, which is characterized in that a mounting flange is mounted on one side of a die casting machine, a mist conveying pipe can be connected to the input end of a flow path through a square groove, a beam can be driven to rotate through a rotary driving mechanism so as to enable a spraying mechanism to rotate above a die, a gear is driven to rotate through a driving motor so as to drive a longitudinal guide beam to move up and down along a groove-shaped part, and therefore the spraying mechanism enters the die, spraying operation can be carried out on a fixed die and a movable die of the die respectively by spray heads on the first spray head group and the second spray head group, the dies with different sizes can be sprayed, good spraying efficiency is achieved, and production efficiency is improved.
Drawings
Fig. 1 illustrates an outline structure of the present utility model.
Fig. 2 illustrates a cross-sectional view of the present utility model.
Reference numerals illustrate: the spray head comprises a rotary base 10, a mounting flange 11, a sleeve 12, a support plate 13, a driving cylinder 14, a rotary piece 15, a rotating shaft part 150, a support cylinder 151, a connecting lug 152, a support frame 20, a cross beam 21, a groove piece 22, a first proximity switch 23, a second proximity switch 24, a lifting driving mechanism 30, a longitudinal guide beam 31, a longitudinal rack 32, a driving motor 33, a gear 34, a controller 40, a first bump rod 310, a second bump rod 311, a spraying mechanism 50, a backing plate 51, a square groove 52, a mounting vertical plate 53, a first spray head group 54, a second spray head group 55 and a spray head 56.
Detailed Description
For the purpose of making the objects, technical solutions and advantages of the embodiments of the present disclosure more apparent, the technical solutions of the embodiments of the present disclosure will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present disclosure. It will be apparent that the described embodiments are some, but not all, of the embodiments of the present disclosure.
All other embodiments, which can be made by one of ordinary skill in the art without the need for inventive faculty, are intended to be within the scope of the present disclosure, based on the described embodiments of the present disclosure.
Reference is made to fig. 1-2.
The utility model provides a single-shaft servo sprayer, which comprises a rotary base 10, a support frame 20, a lifting driving mechanism 30, a controller 40 and a spraying mechanism 50, wherein the rotary base 10 comprises a mounting flange 11 and a rotary driving mechanism arranged on the mounting flange 11; the support frame 20 comprises a beam 21 in driving connection with the rotary driving mechanism and a groove-shaped piece 22 fixedly connected to one end of the beam 21, and the controller 40 is arranged at the other end of the beam 21; the lifting driving mechanism 30 comprises a longitudinal guide beam 31 which is connected in the groove-shaped piece 22 in a sliding way, a longitudinal rack 32 which is arranged on the side wall of the longitudinal guide beam 31 along the vertical direction, and a driving motor 33 which is fixedly connected on the groove-shaped piece 22, wherein a gear 34 which is meshed and connected with the longitudinal rack 32 is arranged on the output shaft of the driving motor 33; the spraying mechanism 50 comprises a backing plate 51 fixedly connected to the bottom end of the longitudinal guide beam 31, a square groove 52 fixedly connected to the bottom of the backing plate 51, a mounting vertical plate 53 fixedly connected to the bottom end of the square groove 52, a first spray head group 54 and a second spray head group 55 respectively arranged on two opposite sides of the mounting vertical plate 53, wherein the first spray head group 54 and the second spray head group 55 respectively comprise a plurality of spray heads 56, and a flow path communicated with the input ends of the spray heads 56 is arranged inside the mounting vertical plate 53.
The working principle of the spray gun is that the mounting flange 11 is mounted on one side of a die casting machine, the mist conveying pipe can be connected to the input end of a flow path through the square groove 52, the beam 21 can be driven to rotate through the rotary driving mechanism, so that the spraying mechanism 50 rotates above a die, the gear 34 is driven to rotate through the driving motor 33, the longitudinal guide beam 31 is driven to move up and down along the groove-shaped piece 22, the spraying mechanism 50 enters the die, the spray heads on the first spray head group 54 and the second spray head group 55 respectively spray the fixed die and the movable die of the die, the dies with different sizes can be sprayed, good spraying efficiency is achieved, and production efficiency is improved.
Based on the above embodiment, the rotary driving mechanism comprises a sleeve 12 fixedly connected to the top end of the mounting flange 11, a supporting plate 13 fixedly connected to the sleeve 12, a driving cylinder 14 fixedly connected to the supporting plate 13, and a rotary member 15, wherein the rotary member 15 comprises a rotating shaft portion 150, a supporting cylinder 151 connected to the top end of the rotating shaft portion 150, and a connecting lug 152 connected to the side wall of the supporting cylinder 151, the rotating shaft portion 150 is connected with the inner ring of the sleeve 12 through a bearing, the bottom end of the supporting cylinder 151 is adjacent to the top end of the sleeve 12, the top end of the supporting cylinder 151 is fixedly connected to the bottom of the cross beam 21, and the output shaft of the driving cylinder 14 is hinged to the connecting lug 152. When the spraying mechanism 50 needs to be rotated, the driving cylinder 14 applies force to the connecting lug 152 to drive the rotating member 15 to rotate, the rotating shaft portion 150 rotates in the sleeve 12, the rotation stability of the rotating member 15 can be improved, and the supporting cylinder 151 drives the cross beam 21 to rotate, so that the spraying mechanism 50 is driven to move above the die.
Based on the above embodiment, spray head 56 is a three-fluid nozzle, and spray head 56 can spray three different sprays to the mold, with a higher function.
Based on the above embodiment, the first proximity switch 23 and the second proximity switch 24 electrically connected to the controller 40 are disposed in parallel on the side wall of the groove-shaped member 22, and the first bump rod 310 and the second bump rod 311 disposed in matching with the first proximity switch 23 and the second proximity switch 24 are disposed at two ends of the longitudinal guiding beam 31, respectively, and the driving motor 33 is electrically connected to the controller 40. When the driving motor 33 works, the longitudinal guide beam 31 is driven to move up and down, and when the longitudinal guide beam 31 descends and drives the spraying mechanism 50 to enter the die, the first touch rod 310 touches the first proximity switch 23, the first proximity switch 23 sends a signal to the controller 40, and the controller 40 judges that the spraying mechanism 50 enters the die and controls the driving motor 33 to stop working; when the longitudinal guide beam 31 ascends and drives the spraying mechanism 50 to leave the die, the second touch rod 311 touches the second proximity switch 24, the second proximity switch 24 sends a signal to the controller 40, and the controller 40 judges that the spraying mechanism 50 has left the die and controls the driving motor 33 to stop working, so as to play a role in position monitoring.
The above embodiments are merely illustrative of the preferred embodiments of the present utility model and are not intended to limit the scope of the present utility model, and various modifications and improvements made by those skilled in the art to the technical solution of the present utility model should fall within the scope of protection defined by the claims of the present utility model without departing from the spirit of the design of the present utility model.
Claims (4)
1. The single-shaft servo sprayer is characterized by comprising a rotary base, a support frame, a lifting driving mechanism, a controller and a spraying mechanism, wherein the rotary base comprises a mounting flange and a rotary driving mechanism arranged on the mounting flange; the support frame comprises a cross beam in driving connection with the rotary driving mechanism and a groove-shaped piece fixedly connected to one end of the cross beam, and the controller is arranged at the other end of the cross beam; the lifting driving mechanism comprises a longitudinal guide beam, a longitudinal rack and a driving motor, wherein the longitudinal guide beam is slidably connected in the groove-shaped piece, the longitudinal rack is arranged on the side wall of the longitudinal guide beam along the vertical direction, the driving motor is fixedly connected to the groove-shaped piece, and a gear meshed with the longitudinal rack is arranged on an output shaft of the driving motor; the spraying mechanism comprises a base plate fixedly connected to the bottom end of the longitudinal guide beam, a square groove fixedly connected to the bottom of the base plate, an installation vertical plate fixedly connected to the bottom end of the square groove, a first spray head group and a second spray head group which are respectively arranged on two opposite side surfaces of the installation vertical plate, wherein the first spray head group and the second spray head group respectively comprise a plurality of spray heads, and a flow path communicated with the input end of the spray heads is arranged inside the installation vertical plate.
2. The single-shaft servo sprayer according to claim 1, wherein the rotary driving mechanism comprises a sleeve fixedly connected to the top end of the mounting flange, a supporting plate fixedly connected to the sleeve, a driving cylinder fixedly connected to the supporting plate, and a rotating member, the rotating member comprises a rotating shaft portion, a supporting cylinder connected to the top end of the rotating shaft portion, and a connecting lug connected to the side wall of the supporting cylinder, the rotating shaft portion is connected with the inner ring of the sleeve through a bearing, the bottom end of the supporting cylinder is adjacent to the top end of the sleeve, the top end of the supporting cylinder is fixedly connected to the bottom of the cross beam, and an output shaft of the driving cylinder is hinged to the connecting lug.
3. A single axis servo sprayer according to claim 2, wherein said spray head is a three fluid nozzle.
4. A single-shaft servo sprayer according to claim 3, wherein a first proximity switch and a second proximity switch electrically connected with the controller are arranged on the side wall of the trough-shaped member in parallel, a first bump rod and a second bump rod which are matched with the first proximity switch and the second proximity switch are respectively arranged at two ends of the longitudinal guide beam, and the driving motor is electrically connected with the controller.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321226160.9U CN219924506U (en) | 2023-05-20 | 2023-05-20 | Single-shaft servo sprayer |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321226160.9U CN219924506U (en) | 2023-05-20 | 2023-05-20 | Single-shaft servo sprayer |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219924506U true CN219924506U (en) | 2023-10-31 |
Family
ID=88500772
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321226160.9U Active CN219924506U (en) | 2023-05-20 | 2023-05-20 | Single-shaft servo sprayer |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219924506U (en) |
-
2023
- 2023-05-20 CN CN202321226160.9U patent/CN219924506U/en active Active
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