CN110394892A - A kind of novel forming device of bauxite homogenization material refractory brick - Google Patents
A kind of novel forming device of bauxite homogenization material refractory brick Download PDFInfo
- Publication number
- CN110394892A CN110394892A CN201910837335.1A CN201910837335A CN110394892A CN 110394892 A CN110394892 A CN 110394892A CN 201910837335 A CN201910837335 A CN 201910837335A CN 110394892 A CN110394892 A CN 110394892A
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- China
- Prior art keywords
- turntable
- workbench
- plate
- refractory brick
- forming device
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
- B28B17/0063—Control arrangements
- B28B17/0081—Process control
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
- B28B17/02—Conditioning the material prior to shaping
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
- B28B3/02—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form
- B28B3/04—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form with one ram per mould
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/38—Treating surfaces of moulds, cores, or mandrels to prevent sticking
- B28B7/382—Devices for treating, e.g. sanding
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Automation & Control Theory (AREA)
- Press-Shaping Or Shaping Using Conveyers (AREA)
Abstract
The invention discloses a kind of novel forming devices of bauxite homogenization material refractory brick, including rack, workbench and turntable, workbench is fixedly mounted on the top of rack, the upper surface center of workbench is fixedly installed with a cylindrical rotary table, the upper surface of rotary table has been arranged concentrically rotatable turntable, turntable includes upper plate and lower plate, upper plate is fixedly connected with lower plate, the thickness direction of upper plate is offered around equally distributed six die cavitys in upper plate center, the thickness direction of lower plate is opened up there are six through-hole, each through-hole is arranged at the center of corresponding die cavity, guide sleeve is installed in through-hole, the configuration of the present invention is simple, design is reasonable, cloth and binder can be carried out simultaneously, the Continuous maching of adobe may be implemented, the labor intensity of staff is also reduced while improving working efficiency, be conducive to the raising of Business Economic Benefit.
Description
Technical field
The invention belongs to refractory brick production technical fields, and in particular to a kind of novel forming of bauxite homogenization material refractory brick
Device.
Background technique
Currently, the homogenization process of bauxite homogenization material manufacturing enterprise, China mainly includes two kinds of dry and wet.Dry method is
Classification, broken, storage, ingredient, levigate into ball mill progress dry method after the bauxite that classification is exploited is examined, subsequently into equal
Change library homogenizing and Composition Control allotment, adds water or bonding agent is formed；Wet process is after being classified the bauxite inspection of exploitation
It is classified, is broken, storage, ingredient, being slurried into ball mill plus water wet ball grinding, after removing iron, is homogenized in mud pit and further
Then adjusting component removes moisture using filters pressing or spray drying and is formed again.At the time of molding, main method have pressure brick at
Type, pressure ball molding and vacuum squeeze mud molding, and pressure brick moulding process equipment cost is low, adaptability of the subsequent dry cost to raw material
By force, but its production efficiency is low, and main cause is the Continuous maching that existing molding machine can not realize adobe, and one at
Type equipment needs to occupy 2-3 staff, with high costs, had both been difficult to decrease the cost input of enterprise, and had also extended adobe
Production cycle.
Summary of the invention
In order to solve the above-mentioned technical problem the present invention, provides a kind of novel forming device of bauxite homogenization material refractory brick,
Cloth and binder can be carried out simultaneously, the Continuous maching of adobe may be implemented, also reduced while improving working efficiency
The labor intensity of staff is conducive to the raising of Business Economic Benefit.
The technical scheme adopted by the invention is that: a kind of novel forming device of bauxite homogenization material refractory brick, including machine
Frame, workbench and turntable, workbench are fixedly mounted on the top of rack, and the upper surface center of workbench is fixedly installed with one
Cylindrical rotary table, the upper surface of rotary table have been arranged concentrically rotatable turntable, and turntable includes upper plate and lower plate, and upper plate and lower plate are solid
Fixed connection, the thickness direction of upper plate are offered around equally distributed six die cavitys in upper plate center, and the thickness direction of lower plate offers
Six through-holes, each through-hole are arranged at the center of corresponding die cavity, and guide sleeve is equipped in through-hole, and sliding connects in guide sleeve
It is connected to guide rod, lifter plate is fixedly installed with above guide rod, lifter plate is arranged in die cavity and can be above and below mold cavity
It is mobile；The upper surface of workbench be equipped with rotary table it is concentric, for drive guide rod go up and down arc slide unit, arc slide unit
In the low structure in intermediate high two sides；It installs in the lower surface edge position of turntable there are six the detection lug uniformly distributed around center of turntable,
Be provided with above workbench to detection lug be monitored close to switch.
Described be fixed by the bracket close to switch is installed on the workbench surface, is electrically connected with PLC controller close to switch.
Described further includes to carry out clean jet mechanism to mold cavity.
The jet mechanism includes the support post for being fixedly mounted on worktable upper surface, the upper horizontal peace of support post
Equipped with mounting plate, plate thickness direction is installed and offers a stomata, pipe fitting is connected with above stomata, is connected with gas on pipe fitting
Pipe, the other end of tracheae are connected with air pump.
The lower surface center of the workbench is fixedly installed with motor, and the main shaft of motor is connected through rotary table with turntable
It connects, turntable is mounted on above rotary table by bearing.
The motor is servo motor.
The guide sleeve is copper.
The lower end position of the guide rod is nested with a steel ball, and steel ball is rotatably mounted on guide rod lower end.
When work, driven by the motor, driving turntable is rotated around center, and the top of workbench is equipped with to mould
The briquetting machine that intracavitary material is compacted specifically is pushed using hydraulic cylinder band dynamic pressure plate, after the material in die cavity is compacted,
Motor rotates 60 °, and pressing plate is compacted the material in next die cavity, during motor is rotated further by 60 °, guide rod lower end
Steel ball contacted with slide unit upper surface, with the rotation of turntable, guide rod until contact behind the highest point position of slide unit, turntable
It stops operating, at this point, lifter plate ejects the adobe in die cavity, adobe can be moved to designated position by staff, with motor
It continuing to rotate, lifter plate and guide rod under gravity, fall to mold cavity bottoms, which turns to below tracheae, by
Air is sprayed by tracheae from pipe fitting, is realized to the purpose cleared up in die cavity by air pump driving, the die cavity after 60 ° of rotation,
Material is placed in die cavity by cloth personnel, after the completion of cloth, then is compacted, repeatedly；In whole work process,
The movement position of detection lug is monitored in real time close to switch, when detection lug runs to close switch following position directly, is connect
Signal is passed to PLC controller by nearly switch, and PLC controller control motor stops working, after turntable is 5-10 seconds static, PLC control
Device processed controls motor again and is rotated, and during turntable is static, adobe is compacted work, die cavity liquid honing work, cloth
Work and the synchronous progress of the work for removing adobe.
The upper surface of the rotary table has been arranged concentrically rotatable turntable；The purpose being arranged in this way is: by rotating turntable,
It can make each process in adobe compacting work is synchronous to carry out, achieve the purpose that adobe continuous production.
The turntable includes upper plate and lower plate, and upper plate is fixedly connected with lower plate, and the thickness direction of upper plate is offered around upper plate
Equally distributed six die cavitys in center；The purpose being arranged in this way is: turntable being designed as the structure that upper plate is connected with lower plate, is
For the ease of the processing and fabricating of die cavity, the difficulty of processing of turntable is reduced.
The thickness direction of the lower plate is opened up there are six through-hole, and each through-hole is arranged at the center of corresponding die cavity,
Guide sleeve is installed in through-hole, guide rod is slidably connected in guide sleeve, lifter plate is fixedly installed with above guide rod, is gone up and down
Plate is arranged in die cavity and can move up and down in mold cavity；The purpose being arranged in this way is: moving to above slide unit in guide rod
When, can lifter plate be gradually increasing in die cavity, until adobe is ejected completely by lifter plate；Guide sleeve can be in guide rod
It during rising, is always ensured that guide rod is vertically moved up or down, avoids generating the offset in angle.
The upper surface in workbench be equipped with rotary table it is concentric, for drive guide rod go up and down arc slide unit,
The arc slide unit structure low in intermediate high two sides；The purpose being arranged in this way is: it can be vertically moved up or down in die cavity convenient for lifter plate,
And after adobe is moved out of, as turntable continues to rotate, lifter plate is fallen into die cavity again again, of simple structure and strong practicability.
The lower surface edge position installation in turntable there are six the detection lug uniformly distributed around center of turntable, workbench it is upper
Side be provided with to detection lug be monitored close to switch；The purpose being arranged in this way is: can pass through close switch and inspection
It surveys piece to indirectly control the rotation angle of turntable, when detection lug is moved to close to above switch, be arrived close to inductive switching
The position of detection lug, and PLC controller is sent a signal in time, motor stalls are controlled by PLC controller, reaches turntable and exists
Static purpose in the course of work.
The invention has the benefit that the configuration of the present invention is simple, design are rationally, cloth and binder can be carried out simultaneously,
The Continuous maching that adobe may be implemented also reduces the labor intensity of staff while improving working efficiency, is conducive to
The raising of Business Economic Benefit.
Detailed description of the invention
Fig. 1 is the structural diagram of the present invention；
Fig. 2 is top view of the invention；
Fig. 3 is the structure chart of turntable of the present invention.
Marked in the figure: 1, rack；2, slide unit；3, guide sleeve；4, close to switch；5, guide rod；6, lifter plate；7, support is vertical
Column；8, tracheae；9, pipe fitting；10, mounting plate；11, turntable；1101, upper plate；1102, lower plate；12, workbench；13, rotary table；
14, motor；15, die cavity；16, detection lug.
Specific embodiment
A specific embodiment of the invention is described in further detail below in conjunction with attached drawing.
As shown, a kind of novel forming device of bauxite homogenization material refractory brick, including rack 1, workbench 12 and turn
Disk 11, workbench 12 are fixedly mounted on the top of rack 1, and the upper surface center of workbench 12 is fixedly installed with a cylinder
Rotary table 13, the upper surface of rotary table 13 have been arranged concentrically rotatable turntable 11, and turntable 11 includes upper plate 1101 and lower plate 1102, on
Plate 1101 is fixedly connected with lower plate 1102, and the thickness direction of upper plate 1101 offers around 1101 center of upper plate equally distributed six
Die cavity 15, the thickness direction of lower plate 1102 are opened up there are six through-hole, and each through-hole is arranged at the center of corresponding die cavity 15,
Guide sleeve 3 is installed in through-hole, guide rod 5 is slidably connected in guide sleeve 3, the top of guide rod 5 is fixedly installed with lifter plate
6, lifter plate 6 is arranged in die cavity 15 and can move up and down inside die cavity 15；It is equipped with and circle in the upper surface of workbench 12
Platform 13 is concentric, arc slide unit 2 for driving guide rod 5 to go up and down, the structure low in intermediate high two sides of arc slide unit 2；Turning
There are six the detection lugs 16 uniformly distributed around 11 center of turntable for the lower surface edge position installation of disk 11, and the top of workbench 12 is provided with
To detection lug 16 be monitored close to switch 4.
Described be fixed by the bracket close to switch 4 is mounted on 12 upper surface of workbench, is electrically connected with PLC control close to switch 4
Device processed, PLC controller use Mitsubishi FX1N-40MT-001 model, have automation control performance height, signal input-output stability
Effect.
Described further includes to carrying out clean jet mechanism inside die cavity 15.
The jet mechanism includes the support post 7 for being fixedly mounted on 12 upper surface of workbench, the top water of support post 7
Safety is equipped with mounting plate 10, and 10 thickness direction of mounting plate offers a stomata, is connected with pipe fitting 9 above stomata, on pipe fitting 9
It is connected with tracheae 8, the other end of tracheae 8 is connected with air pump, and when work, air pump is directed the air into tracheae 8, in tracheae 8
Air sprays outward by pipe fitting 9, achievees the effect that clear up die cavity 15.
The lower surface center of the workbench 12 is fixedly installed with motor 14, the main shaft of motor 14 through rotary table 13 with
Turntable 11 is connected, and turntable 11 is mounted on 13 top of rotary table wherein by bearing, and motor 14 is servo motor 14, controls with PLC
Device is electrically connected, and under the action of PLC controller, motor 14 can be rotated or stop.
The guide sleeve 3 be it is copper, the frictional resistance between guide rod 5 and guide sleeve 3 can be reduced, so that guide rod 5 exists
It is more smooth in lifting process.
The lower end position of the guide rod 5 is nested with a steel ball, and steel ball is rotatably mounted on 5 lower end of guide rod, in this way
The frictional resistance that can reduce between guide rod 5 and slide unit 2 is set, guide rod 5 is avoided detent phenomenon occur in circumferencial direction.
When work, under the drive of motor 14, driving turntable 11 is rotated around center, and the top of workbench 12 is set
Have to the briquetting machine that material is compacted in die cavity 15, is specifically pushed using hydraulic cylinder band dynamic pressure plate, the material in die cavity 15
After being compacted, motor 14 rotates 60 °, and pressing plate is compacted the material in next die cavity 15, and motor 14 is rotated further by 60 °
In the process, the steel ball of 5 lower end of guide rod is contacted with 2 upper surface of slide unit, and with the rotation of turntable 11, guide rod 5 is until contact exists
Behind the highest point position of slide unit 2, turntable 11 stops operating, at this point, lifter plate 6 ejects the adobe in die cavity 15, staff
Adobe can be moved to designated position, as motor 14 continues to rotate, lifter plate 6 and guide rod 5 under gravity, are fallen to
15 bottom of die cavity, the die cavity 15 turn to 8 lower section of tracheae, are driven by air pump, and air is sprayed by tracheae 8 from pipe fitting 9, real
Now to the purpose cleared up in die cavity 15, which is placed on material in die cavity 15 by cloth personnel, cloth after 60 ° of rotation
It after the completion of material, then is compacted, repeatedly；In whole work process, close to switch 4 in real time to the motion bit of detection lug 16
It sets and is monitored, when detection lug 16 runs to close 4 following position directly of switch, signal is passed into PLC control close to switch 4
Device, PLC controller control motor 14 stop working, and for turntable 11 after static 5-10 seconds, PLC controller controls 14 turns of motor again
Dynamic, during turntable 11 is static, adobe compacting work, 15 liquid honing work of die cavity, cloth work and move adobe
Work out is synchronous to be carried out.
Claims (8)
1. a kind of novel forming device of bauxite homogenization material refractory brick, it is characterised in that: including rack, workbench and turntable,
Workbench is fixedly mounted on the top of rack, and the upper surface center of workbench is fixedly installed with a cylindrical rotary table, rotary table
Upper surface be arranged concentrically rotatable turntable, turntable includes upper plate and lower plate, and upper plate is fixedly connected with lower plate, the thickness of upper plate
Degree direction is offered around equally distributed six die cavitys in upper plate center, and the thickness direction of lower plate is opened up there are six through-hole, Mei Getong
Hole is arranged at the center of corresponding die cavity, and guide sleeve is equipped in through-hole, and guide rod is slidably connected in guide sleeve, guiding
Lifter plate is fixedly installed with above bar, lifter plate is arranged in die cavity and can move up and down in mold cavity；In workbench
Upper surface is equipped with and rotary table is concentric, arc slide unit for driving guide rod to go up and down, and arc slide unit is low in intermediate high two sides
Structure；In the lower surface edge position of turntable, installation is set above workbench there are six the detection lug uniformly distributed around center of turntable
Be equipped with to detection lug be monitored close to switch.
2. a kind of novel forming device of bauxite homogenization material refractory brick according to claim 1, it is characterised in that: close
Switch, which is fixed by the bracket, is installed on the workbench surface, is electrically connected with PLC controller close to switch.
3. a kind of novel forming device of bauxite homogenization material refractory brick according to claim 1, it is characterised in that: also wrap
It includes to carry out clean jet mechanism to mold cavity.
4. a kind of novel forming device of bauxite homogenization material refractory brick according to claim 3, it is characterised in that: jet
Mechanism includes the support post for being fixedly mounted on worktable upper surface, and the upper horizontal of support post is equipped with mounting plate, installation
Plate thickness direction offers a stomata, is connected with pipe fitting above stomata, tracheae, the other end of tracheae are connected on pipe fitting
It is connected with air pump.
5. a kind of novel forming device of bauxite homogenization material refractory brick according to claim 1, it is characterised in that: work
The lower surface center of platform is fixedly installed with motor, and the main shaft of motor is connected through rotary table with turntable, and turntable passes through bearing
It is mounted on above rotary table.
6. a kind of novel forming device of bauxite homogenization material refractory brick according to claim 1, it is characterised in that: motor
For servo motor.
7. a kind of novel forming device of bauxite homogenization material refractory brick according to claim 1, it is characterised in that: guiding
Set is copper.
8. a kind of novel forming device of bauxite homogenization material refractory brick according to claim 1, it is characterised in that: guiding
The lower end position of bar is nested with a steel ball, and steel ball is rotatably mounted on guide rod lower end.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910837335.1A CN110394892A (en) | 2019-09-05 | 2019-09-05 | A kind of novel forming device of bauxite homogenization material refractory brick |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910837335.1A CN110394892A (en) | 2019-09-05 | 2019-09-05 | A kind of novel forming device of bauxite homogenization material refractory brick |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN110394892A true CN110394892A (en) | 2019-11-01 |
Family
ID=68329705
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910837335.1A Withdrawn CN110394892A (en) | 2019-09-05 | 2019-09-05 | A kind of novel forming device of bauxite homogenization material refractory brick |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN110394892A (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112536892A (en) * | 2020-12-22 | 2021-03-23 | 王雷照 | Intelligent manufacturing equipment for brick making |
| CN113771193A (en) * | 2021-09-17 | 2021-12-10 | 贵州黄平富城实业有限公司 | Novel brick making machine for bauxite homogenized material refractory bricks |
| CN114227864A (en) * | 2021-12-24 | 2022-03-25 | 瞿显峰 | Automatic processing system for building brick molding and using method thereof |
| CN114536535A (en) * | 2021-12-17 | 2022-05-27 | 重庆博威新材料科技有限公司 | Environment-friendly evaporates presses air entrainment adobe production to detect work line and detects disc thereof |
| CN114654562A (en) * | 2022-03-11 | 2022-06-24 | 唐山英莱科技有限公司 | Automatic pressing shell rotary table |
| CN117067359A (en) * | 2023-08-17 | 2023-11-17 | 江苏乐尔环境科技股份有限公司 | Garbage fly ash recycling treatment process |
-
2019
- 2019-09-05 CN CN201910837335.1A patent/CN110394892A/en not_active Withdrawn
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112536892A (en) * | 2020-12-22 | 2021-03-23 | 王雷照 | Intelligent manufacturing equipment for brick making |
| CN113771193A (en) * | 2021-09-17 | 2021-12-10 | 贵州黄平富城实业有限公司 | Novel brick making machine for bauxite homogenized material refractory bricks |
| CN114536535A (en) * | 2021-12-17 | 2022-05-27 | 重庆博威新材料科技有限公司 | Environment-friendly evaporates presses air entrainment adobe production to detect work line and detects disc thereof |
| CN114536535B (en) * | 2021-12-17 | 2023-11-03 | 重庆博威新材料科技有限公司 | Environment-friendly autoclaved aerated brick blank production detection working line and detection disc thereof |
| CN114227864A (en) * | 2021-12-24 | 2022-03-25 | 瞿显峰 | Automatic processing system for building brick molding and using method thereof |
| CN114654562A (en) * | 2022-03-11 | 2022-06-24 | 唐山英莱科技有限公司 | Automatic pressing shell rotary table |
| CN117067359A (en) * | 2023-08-17 | 2023-11-17 | 江苏乐尔环境科技股份有限公司 | Garbage fly ash recycling treatment process |
| CN117067359B (en) * | 2023-08-17 | 2024-04-16 | 江苏乐尔环境科技股份有限公司 | Garbage fly ash recycling treatment process |
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Application publication date: 20191101 |