CN219891101U - Tipping paper air permeability monitoring device based on hole edge distance judgment - Google Patents
Tipping paper air permeability monitoring device based on hole edge distance judgment Download PDFInfo
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- CN219891101U CN219891101U CN202321328632.1U CN202321328632U CN219891101U CN 219891101 U CN219891101 U CN 219891101U CN 202321328632 U CN202321328632 U CN 202321328632U CN 219891101 U CN219891101 U CN 219891101U
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- drilling machine
- laser drilling
- image acquisition
- frame
- monitoring device
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- 238000012806 monitoring device Methods 0.000 title claims abstract description 22
- 230000035699 permeability Effects 0.000 title claims abstract description 17
- 238000005553 drilling Methods 0.000 claims abstract description 48
- 238000012545 processing Methods 0.000 claims abstract description 34
- 238000004804 winding Methods 0.000 claims abstract description 13
- 238000000034 method Methods 0.000 claims abstract description 6
- 239000011521 glass Substances 0.000 claims description 12
- 230000000007 visual effect Effects 0.000 claims description 4
- 239000003205 fragrance Substances 0.000 claims 1
- 238000012544 monitoring process Methods 0.000 abstract description 8
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 238000004080 punching Methods 0.000 abstract description 6
- 230000008569 process Effects 0.000 abstract description 4
- 238000001514 detection method Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 235000017166 Bambusa arundinacea Nutrition 0.000 description 1
- 235000017491 Bambusa tulda Nutrition 0.000 description 1
- 241001330002 Bambuseae Species 0.000 description 1
- 235000015334 Phyllostachys viridis Nutrition 0.000 description 1
- 230000005856 abnormality Effects 0.000 description 1
- 201000009310 astigmatism Diseases 0.000 description 1
- 239000011425 bamboo Substances 0.000 description 1
- 235000019504 cigarettes Nutrition 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
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- Laser Beam Processing (AREA)
Abstract
The utility model discloses a tipping paper air permeability monitoring device based on hole edge distance judgment, which comprises a laser drilling machine frame, a laser drilling machine, a winding drum and a high-speed image acquisition and processing device, wherein the monitoring device is arranged on the blank laser drilling machine frame between the laser drilling machine frame and the winding drum and comprises the high-speed image acquisition and processing device and a placing frame, the placing frame is arranged on the laser drilling machine frame, an image collector of the high-speed image acquisition and processing device is arranged on the placing frame, a control display integrated screen of the high-speed image acquisition and processing device is arranged above a display screen of the laser drilling machine, the control display integrated screen is electrically connected to the image collector and a controller of the laser drilling machine, and the image collector selects a high-speed image acquisition lens; the device monitors the belt surface condition of the paper belt through the high-speed image acquisition and processing device, and can monitor in real time in the whole process of punching production of the paper belt, so that the comprehensive quality monitoring is realized.
Description
Technical Field
The utility model relates to the technical field of detection equipment, in particular to a tipping paper air permeability monitoring device based on hole edge distance judgment.
Background
In the production preparation of tipping paper for reel cigarettes, a laser puncher is required to punch paper tape to enable tipping to have certain air permeability, but because unreeling, paper guiding, laser punching and reeling of the laser puncher are completed in a closed production line with certain machine speed, the monitoring of the air permeability stability of a product can only be detected on the surface part of the product, but the air permeability condition of the inside punching of the reel of the product can not be monitored, the quality of the product can not be comprehensively ensured, and at present, no good detection mode is required to ensure the quality, the spot inspection can be performed after shutdown, and the processing can not be performed in the running process.
Disclosure of Invention
The utility model aims to overcome the defects of the prior art and provides a tipping paper air permeability monitoring device based on hole edge distance judgment.
The aim of the utility model is achieved by the following technical scheme: the tipping paper air permeability monitoring device based on hole edge distance judgment comprises a laser drilling machine frame, a laser drilling machine, a winding drum and a high-speed image acquisition and processing device, wherein the high-speed image acquisition and processing device comprises an image acquisition device and a control display integrated screen; a laser drilling machine and a winding drum are arranged on the laser drilling machine frame; the method is characterized in that: the device comprises a laser drilling machine frame, a winding drum, a laser drilling machine, a monitoring device, a high-speed image acquisition processing device and a placing frame, wherein the monitoring device is arranged on the blank laser drilling machine frame between the laser drilling machine and the winding drum and comprises the high-speed image acquisition processing device and the placing frame, the placing frame is provided with an image acquisition device of the high-speed image acquisition processing device, a control display integrated screen of the high-speed image acquisition processing device is arranged above a laser drilling machine display screen of the laser drilling machine, the control display integrated screen is electrically connected to the image acquisition device and a controller of the laser drilling machine, and the image acquisition device selects a high-speed image acquisition lens.
Preferably, the placing frame comprises a bottom plate, a mounting plate, a first transverse plate, an image collector frame and a second transverse plate; the bottom plate is arranged as a mounting plate and is fastened on the laser drilling frame through a screw, and the mounting plate is arranged as a straight plate and is fastened on the bottom plate through a screw; the image acquisition device comprises a mounting plate, a first transverse plate, a second transverse plate, an image acquisition device frame, a first image acquisition device and a second image acquisition device, wherein the upper end and the lower end of the mounting plate are vertically provided with the first transverse plate and the second transverse plate; paper guide shafts are arranged on two sides above the second transverse plate at the lower part of the mounting plate.
Preferably, an audible and visual alarm is arranged above the first transverse plate and is electrically connected to the control and display integrated screen.
Preferably, a light source is provided on the second cross plate, and a light shielding lens is provided above the light source.
Preferably, a magnifying glass mounting shaft is arranged on the mounting plate above the shielding glass, a magnifying glass is inserted in the magnifying glass mounting shaft, and the magnifying glass is arranged below the lens of the image collector.
Preferably, the image collector frame is provided with a U-shaped groove, a fixed block is arranged on the groove edge of one side, an adjusting bolt is arranged on the groove edge of the other side in a switching way, one end of the adjusting bolt is provided with a movable block in a switching way, and the other side of the adjusting bolt is provided with a rotary knob; grooves matched with the fixed blocks and the movable blocks are formed in two sides of the image collector and are slidably connected with the fixed blocks and the movable blocks.
Preferably, the image collector frame and the image collector are symmetrically arranged in two groups.
The utility model has the following advantages: the device is characterized in that the high-speed image acquisition processing device is arranged on the placing frame, the belt surface condition of the paper belt passing through the place is acquired through the high-speed image acquisition processing device to monitor, specifically, the high-speed image acquisition processing device is used for carrying out image acquisition on the paper belt, then a standard good picture is arranged in the high-speed image acquisition processing device, then the acquired image is compared with the standard good picture through mathematical operation, when the acquired image is an unqualified product, an alarm is given, and thus, the whole process of punching production of the paper belt can be monitored in real time, and the comprehensive monitoring of the quality is achieved.
Drawings
FIG. 1 is a schematic view of the installation position of the present utility model.
Fig. 2 is a schematic structural view of the present utility model.
Fig. 3 is a side view of the present utility model.
Fig. 4 is a top view of an image capture frame and an image capture assembly.
In the figure, laser drilling frame (1), laser drilling machine (2), rolling section of thick bamboo (3), control show integrative screen (4), laser drilling machine display screen (5), monitoring devices (6), bottom plate (41), mounting panel (42), first diaphragm (43), audible and visual alarm (44), image acquisition ware frame (45), image acquisition ware (46), magnifying glass (47), shielding glass (48), light source (49), second diaphragm (410), adjusting bolt (411), paper guide axle (412), magnifying glass installation axle (413), fixed block (451), movable block (452).
Detailed Description
For the purpose of making the objects, technical solutions and advantages of the embodiments of the present utility model more apparent, the technical solutions of the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model, and it is apparent that the described embodiments are some embodiments of the present utility model, but not all embodiments. The components of the embodiments of the present utility model generally described and illustrated in the figures herein may be arranged and designed in a wide variety of different configurations.
Thus, the following detailed description of the embodiments of the utility model, as presented in the figures, is not intended to limit the scope of the utility model, as claimed, but is merely representative of selected embodiments of the utility model. All other embodiments, based on the embodiments of the utility model, which are apparent to those of ordinary skill in the art without inventive faculty, are intended to be within the scope of the utility model.
In addition, the embodiments of the present utility model and the features of the embodiments may be combined with each other without collision.
It should be noted that: like reference numerals and letters denote like items in the following figures, and thus once an item is defined in one figure, no further definition or explanation thereof is necessary in the following figures.
In the description of the present utility model, it should be noted that, directions or positional relationships indicated by terms such as "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., are directions or positional relationships based on those shown in the drawings, or are directions or positional relationships conventionally put in use of the inventive product, or are directions or positional relationships conventionally understood by those skilled in the art, are merely for convenience of describing the present utility model and for simplifying the description, and are not to indicate or imply that the apparatus or element to be referred to must have a specific direction, be constructed and operated in a specific direction, and thus should not be construed as limiting the present utility model. Furthermore, the terms "first," "second," and the like, are used merely to distinguish between descriptions and should not be construed as indicating or implying relative importance.
In the description of the present utility model, it should also be noted that, unless explicitly specified and limited otherwise, the terms "disposed," "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present utility model will be understood in specific cases by those of ordinary skill in the art.
The tipping paper air permeability monitoring device based on hole edge distance judgment comprises a laser drilling machine frame 1, a laser drilling machine 2, a winding drum 3 and a high-speed image acquisition and processing device, wherein the high-speed image acquisition and processing device comprises an image acquisition device 46 and a control display integrated screen 4. A laser drilling machine 2 and a winding drum 3 are arranged on a laser drilling frame 1. The device is characterized in that a monitoring device 6 is arranged on a blank laser drilling frame 1 between a laser drilling machine 2 and a winding drum 3 and used for monitoring drilling quality in real time, specifically, the monitoring device 6 comprises a high-speed image acquisition and processing device and a placing frame, the high-speed image acquisition and processing device is arranged on the placing frame, and the belt surface condition of a paper belt passing through the device is acquired through the high-speed image acquisition and processing device for monitoring. Specifically, the high-speed image acquisition processing device is used for acquiring images of the paper tape, then a standard good image is built in the high-speed image acquisition processing device, then the acquired images are compared with the standard good image through mathematical operation, and when the acquired images are unqualified products, an alarm is given, so that real-time monitoring can be carried out in the whole process of punching production of the paper tape, and the comprehensive monitoring of quality is achieved. In particular. The mounting frame is arranged on the laser drilling frame 1, an image collector 46 of a high-speed image collecting and processing device is arranged on the mounting frame, a control display integrated screen 4 of the high-speed image collecting and processing device is arranged above a laser drilling machine display screen 5 of the laser drilling machine 2, the control display integrated screen 4 is electrically connected to the image collector 46 and a controller of the laser drilling machine 2, when alarm information appears, the control display integrated screen 4 transmits a stop command to the controller of the laser drilling machine 2, so that the drilling operation is stopped, and the image collector 46 selects a high-speed image collecting lens to facilitate image collection during high-speed operation.
In another embodiment, to facilitate mounting adjustment of the image collector, the mount includes a base plate 41, a mounting plate 42, a first cross plate 43, an image collector frame 45, and a second cross plate 410. The bottom plate 41 of the device is arranged as a mounting plate and is arranged on the laser drilling frame 1 through screw fastening, the mounting plate 42 is arranged as a straight plate and is arranged on the bottom plate 41 through screw fastening, and the arrangement is used for facilitating the fastening and placement of other components. A first transverse plate 43 and a second transverse plate 410 are vertically arranged at the upper end and the lower end of the mounting plate 42, an image collector frame 45 is arranged in the middle of the mounting plate 42, and the image collector 46 is adjustably arranged on the image collector frame 45; a paper guide shaft 412 for guiding the paper tape is provided at both sides above the lower second cross plate 410 of the mounting plate 42.
In order to facilitate the presentation of the operator when an abnormality occurs, an audible and visual alarm 44 is provided above the first cross plate 43 and electrically connected to the control and display integrated screen 4.
In order to facilitate image acquisition, a light source 49 is arranged on the second transverse plate 410, a light shielding lens 48 is arranged above the light source 49, and the light shielding lens 48 shields other astigmatism except for the lens and allows the light source to pass through only under the lens, so that when an image is acquired, the position of normal punching is realized, holes can be shot through light, other positions are blocked by paper tape, the brightness outside the light holes at the acquired picture is lower, and the identification is convenient.
In another embodiment, for monitoring the enlarged image, the image processing in the system of the high-speed image acquisition and processing device is enlarged, the magnifying lens mounting shaft 413 is arranged on the upper mounting plate 42 of the shielding lens 48, the magnifying lens 47 is arranged in the magnifying lens mounting shaft 413 in an inserting manner, and the magnifying lens 47 is arranged below the lens of the image acquisition device 46.
In order to facilitate the adjustment of the image collector frame, the image collector frame 45 is provided with a U-shaped groove, a fixed block 451 is arranged on the groove edge of one side, an adjusting bolt 411 is arranged on the groove edge of the other side in a switching manner, a movable block 452 is arranged on one end of the adjusting bolt 411 in a switching manner, and a rotary knob is arranged on the other side of the adjusting bolt 411; the image collector 46 is provided with grooves on both sides thereof in a fragrance-fit with the fixed block 451 and the movable block 452 and is slidably coupled thereto.
In order to avoid the too high production speed and reduce the investment of the high-speed image acquisition and processing device, the image acquisition device frame 45 and the image acquisition device 46 are symmetrically arranged into two groups, so that the precision requirement of the high-speed image acquisition and processing device can be reduced, and the investment is reduced.
Although the present utility model has been described with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments described, or equivalents may be substituted for elements thereof, and any modifications, equivalents, improvements and changes may be made without departing from the spirit and principles of the present utility model.
Claims (7)
1. The tipping paper air permeability monitoring device based on hole edge distance judgment comprises a laser drilling machine frame (1), a laser drilling machine (2), a winding drum (3) and a high-speed image acquisition and processing device, wherein the high-speed image acquisition and processing device comprises an image acquisition device (46) and a control and display integrated screen (4); a laser drilling machine (2) and a winding drum (3) are arranged on a laser drilling machine frame (1); the method is characterized in that: the device comprises a laser drilling machine (2) and a winding drum (3), wherein a monitoring device (6) is arranged on a blank laser drilling machine frame (1) between the laser drilling machine (2) and the winding drum (3), the monitoring device (6) comprises a high-speed image acquisition processing device and a placing frame, the placing frame is arranged on the laser drilling machine frame (1), an image acquisition device (46) of the high-speed image acquisition processing device is arranged on the placing frame, a control display integrated screen (4) of the high-speed image acquisition processing device is arranged above a laser drilling machine display screen (5) of the laser drilling machine (2), and the control display integrated screen (4) is electrically connected to the image acquisition device (46) and a controller of the laser drilling machine (2), and the image acquisition device (46) selects a high-speed image acquisition lens.
2. The tipping paper air permeability monitoring device based on hole edge distance determination according to claim 1, wherein: the mounting rack comprises a bottom plate (41), a mounting plate (42), a first transverse plate (43), an image collector rack (45) and a second transverse plate (410); the bottom plate (41) is arranged as a mounting plate and is arranged on the laser drilling machine frame (1) through screw fastening, and the mounting plate (42) is arranged as a straight plate and is arranged on the bottom plate (41) through screw fastening; a first transverse plate (43) and a second transverse plate (410) are vertically arranged at the upper end and the lower end of the mounting plate (42), an image collector frame (45) is arranged in the middle of the mounting plate (42), and the image collector (46) is adjustably arranged on the image collector frame (45); paper guide shafts (412) are provided on both sides above the lower second cross plate (410) of the mounting plate (42).
3. The tipping paper air permeability monitoring device based on hole edge distance determination according to claim 2, wherein: an audible and visual alarm (44) is arranged above the first transverse plate (43) and is electrically connected to the control and display integrated screen (4).
4. The tipping paper air permeability monitoring device based on hole edge distance determination according to claim 2, wherein: a light source (49) is provided on the second cross plate (410), and a light shielding lens (48) is provided above the light source (49).
5. The tipping paper air permeability monitoring device based on hole edge distance determination according to claim 4, wherein: a magnifying glass mounting shaft (413) is arranged on a mounting plate (42) above a light shielding lens (48), a magnifying glass (47) is inserted into the magnifying glass mounting shaft (413), and the magnifying glass (47) is arranged below a lens of an image collector (46).
6. A tipping paper air permeability monitoring device based on hole edge distance determination according to claim 3, characterized in that: the image collector frame (45) is provided with a U-shaped groove, a fixed block (451) is arranged on the groove edge of one side, an adjusting bolt (411) is arranged on the groove edge of the other side in a switching mode, a movable block (452) is arranged on one end of the adjusting bolt (411) in a switching mode, and a rotary knob is arranged on the other side of the adjusting bolt (411); the two sides of the image collector (46) are provided with grooves which are matched with the fixed blocks (451) and the movable blocks (452) in a fragrance way and are connected with the fixed blocks and the movable blocks in a sliding way.
7. The tipping paper air permeability monitoring device based on hole edge distance determination of claim 6, wherein: the image collector frame (45) and the image collector (46) are symmetrically arranged in two groups.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321328632.1U CN219891101U (en) | 2023-05-29 | 2023-05-29 | Tipping paper air permeability monitoring device based on hole edge distance judgment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321328632.1U CN219891101U (en) | 2023-05-29 | 2023-05-29 | Tipping paper air permeability monitoring device based on hole edge distance judgment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219891101U true CN219891101U (en) | 2023-10-24 |
Family
ID=88410018
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321328632.1U Active CN219891101U (en) | 2023-05-29 | 2023-05-29 | Tipping paper air permeability monitoring device based on hole edge distance judgment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219891101U (en) |
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2023
- 2023-05-29 CN CN202321328632.1U patent/CN219891101U/en active Active
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