CN219882760U

CN219882760U - Inorganic binder stabilizing material forming machine

Info

Publication number: CN219882760U
Application number: CN202320985087.7U
Authority: CN
Inventors: 钱嘉良; 沈凯雷; 徐强; 陈瑞; 王贤巍
Original assignee: Zhejiang Jiaogong Transportation Technology Development Co ltd
Current assignee: Zhejiang Jiaogong Transportation Technology Development Co ltd
Priority date: 2023-04-27
Filing date: 2023-04-27
Publication date: 2023-10-24
Anticipated expiration: 2033-04-27

Abstract

The utility model relates to an inorganic binder stabilizing material forming machine which comprises a frame with a built-in cavity, a stamping mechanism and a transfer mechanism, wherein ports are arranged in the circumferential direction of the frame and are communicated with the cavity of the frame, the stamping mechanism is connected to the top of the frame and stretches towards the bottom of the frame in a vertical mode, the transfer mechanism is connected with the bottom of the frame in a sliding mode, and the moving track of the transfer mechanism is intersected with the moving track of the stamping mechanism in the frame and used for stamping mixtures on the transfer mechanism. The transfer mechanism can load the mixture of the steel test mold and the formed test piece for forming the inorganic binder, and send the mixture into the cavity of the frame for the stamping mechanism to stamp and form, thereby greatly improving the carrying efficiency of raw materials and saving the cost of manpower and time.

Description

Inorganic binder stabilizing material forming machine

Technical Field

The utility model relates to the field of molding machines, in particular to an inorganic binder stable material molding machine.

Background

The inorganic binder stabilizing material is a kind of road building material and features that inorganic binder (cement, etc.) is mixed into raw aggregate. The strength is increased along with the increase of the age, and the rigidity is certain; high compressive strength but low tensile strength; the greater the strength, the less the stiffness and the longer the fatigue life. The inorganic binder-stabilized material is typically extruded using an inorganic binder-stabilized material test piece forming machine.

However, the weight of the mixture of the steel test mold and the molded test piece for molding the inorganic binder is heavy, the mixture is inconvenient to manually move to the press, and the mixture is difficult to take out from the press after molding, so that labor and time are consumed, and the working efficiency is greatly reduced.

Disclosure of Invention

In order to improve the stamping efficiency of the inorganic binder stabilizing material, the utility model provides an inorganic binder stabilizing material forming machine.

The utility model provides an inorganic binder stable material forming machine which adopts the following technical scheme:

the utility model provides an inorganic binder stabilizing material make-up machine, includes frame, stamping mechanism and the transport mechanism that embeds there is the cavity, the circumference of frame is equipped with the port, the port communicates with the cavity of frame, stamping mechanism connects in the top of frame, stamping mechanism is vertical setting and stretches out and draws back towards the bottom of frame, transport mechanism slides with the bottom of frame and is connected, transport mechanism's removal orbit intersects in the frame with stamping mechanism's removal orbit for to the mixture punching press on the transport mechanism.

Through adopting above-mentioned technical scheme, the transport mechanism can load the used steel examination mould of inorganic binder shaping and the mixture of shaping test piece to send into the cavity of frame with it in, supply stamping mechanism stamping forming, improved the transport efficiency of raw materials greatly, and saved the cost of manpower and time.

Optionally, the transfer mechanism includes backup pad, a plurality of gyro wheel and a plurality of guide rail, and a plurality of mutual parallels the guide rail is connected in the bottom of frame, the guide rail part extends outward towards the frame and sets up, and a plurality of gyro wheels are connected in the bottom of backup pad, gyro wheel and guide rail roll connection.

Through adopting above-mentioned technical scheme, operating personnel utilizes guide rail and gyro wheel, can easily remove the inside of frame with the backup pad, has reduced the waste of manpower and time, can be with the backup pad part heavy most dispersion to the gyro wheel when removing, lightens operating personnel's heavy burden.

Optionally, the frame is equipped with first spout, the one end and the port intercommunication of first spout, the backup pad slides with first spout and is connected.

Through adopting above-mentioned technical scheme, the backup pad can slide to stamping mechanism's bottom along first spout length direction, and first spout has played the effect of restriction and support to the backup pad, reduces the in-process gyro wheel that the backup pad removed and breaks away from the risk of guide rail.

Optionally, the first spout has two sets of, the backup pad opposite both sides slide with a first spout respectively and be connected.

Through adopting above-mentioned technical scheme, in the cavity that two sets of first spouts cooperate guide backup pad entering support jointly, two first spouts can share the backup pad and to the load of gyro wheel in the backup pad sliding process to avoid local overload to reduce the fatigue fracture and the damage of material, improve reliability and maintainability of equipment, and life.

Optionally, the punching press mechanism includes punching press cylinder and pressure head, the cylinder body of punching press cylinder is connected in the top of frame, the piston rod of punching press cylinder is towards lifting the flexible setting of bottom of frame, the pressure head is connected in the tip of piston rod.

Through adopting above-mentioned technical scheme, the punching press cylinder drives the used steel test mould of inorganic binder shaping and the mixture removal of shaping test piece in the punching press head orientation backup pad to with its stamping forming, automatic punching press can improve production efficiency.

Optionally, the stamping mechanism further comprises a pressure sensor and a controller, wherein the pressure sensor is connected between a piston rod of the stamping cylinder and the pressure head, the controller is connected to the outer wall of the frame, and the pressure sensor is electrically connected with the controller.

Through adopting above-mentioned technical scheme, in stamping process, pressure sensor converts pressure signal into the electrical signal output for the controller to the output of real-time supervision and control punching press cylinder makes the mixture stamping forming can save the energy consumption simultaneously.

Optionally, the frame is equipped with lifting mechanism, lifting mechanism includes jacking cylinder and locating plate, the one end of jacking cylinder is connected the other end with the bottom of frame and is connected with the locating plate, the jacking cylinder is coaxial with the punching press cylinder, the constant head tank has been seted up to the bottom of backup pad, locating plate and constant head tank butt.

By adopting the technical scheme, when the supporting plate moves to the upper part of the jacking mechanism, the jacking cylinder drives the positioning plate to be abutted with the positioning groove, so that the supporting plate is forced to be lifted, and the idler wheels are separated from the guide rail; when the stamping mechanism stamps the supporting plate, the idler wheel is emptied, and the jacking air cylinder replaces the idler wheel to play a supporting role, so that the risk of the stressed damage of the idler wheel is avoided.

Optionally, the frame is seted up the second spout, second spout and first spout intercommunication, the second spout extends towards the frame top along vertical direction.

Through adopting above-mentioned technical scheme, when the backup pad removes in the second spout, the circumference of backup pad and the inner wall butt of second spout to reduce the backup pad and produce the risk of slope or rocking, improve the stability when the backup pad removes.

In summary, the present utility model includes at least one of the following beneficial technical effects:

1. the transfer mechanism can load the mixture of the steel test mould and the formed test piece for forming the inorganic binder and send the mixture into the cavity of the frame for the stamping mechanism to punch and form, so that the carrying efficiency of raw materials is greatly improved, and the cost of manpower and time is saved;

2. an operator can easily move the supporting plate into the frame by using the guide rail and the roller, so that the waste of manpower and time is reduced, and the supporting plate can be partially and most dispersed to the roller during movement, thereby reducing the load of the operator;

3. the supporting plate can slide to the bottom of the stamping mechanism along the length direction of the first sliding groove, the first sliding groove has the functions of limiting and supporting the supporting plate, and the risk that the roller is separated from the guide rail in the moving process of the supporting plate is reduced;

4. when the supporting plate moves to the upper part of the jacking mechanism, the jacking cylinder drives the positioning plate to be abutted with the positioning groove, so that the supporting plate is forced to lift, and the idler wheels are separated from the guide rail; when the stamping mechanism stamps the supporting plate, the idler wheel is emptied, and the jacking air cylinder replaces the idler wheel to play a supporting role, so that the risk of the stressed damage of the idler wheel is avoided.

Drawings

FIG. 1 is a schematic diagram of a molding machine for an inorganic binder stabilizing material according to the present utility model.

FIG. 2 is a schematic cross-sectional view of an inorganic binder stabilizing material forming machine according to the present utility model.

Fig. 3 is a schematic view of the positional relationship of the punching mechanism, the transfer mechanism and the lifting mechanism of the present utility model.

Fig. 4 is a schematic view of the structure of the transfer mechanism and the lifting mechanism of the present utility model.

Reference numerals illustrate: 1. a frame; 11. a port; 12. a first chute; 13. a second chute; 2. a punching mechanism; 21. a punching cylinder; 22. a pressure head; 23. a pressure sensor; 24. a controller; 3. a transfer mechanism; 31. a support plate; 32. a roller; 33. a guide rail; 34. a positioning groove; 4. a lifting mechanism; 41. jacking the air cylinder; 42. and (5) positioning the plate.

Detailed Description

The present utility model will be described in further detail with reference to the accompanying drawings.

The embodiment of the utility model discloses an inorganic binder stabilizing material forming machine.

Referring to fig. 1 and 2, the inorganic binder stabilizing material forming machine includes a frame 1 having a chamber built therein, a punching mechanism 2, a transfer mechanism 3, and a lifting mechanism 4. The frame 1 is equipped with the port 11 that supplies transport mechanism 3 business turn over frame 1, and stamping mechanism 2 installs in the top of frame 1 and stretches out and draws back towards the bottom of frame 1, and lifting mechanism 4 is located the bottom of frame 1 and stretches out and draws back towards the top of frame 1, and transport mechanism 3 removes to between lifting mechanism 4 and the stamping mechanism 2, and lifting mechanism 4 will transport mechanism 3 lifting breaks away from ground, and stamping mechanism 2 and lifting mechanism 4 cooperate to carry out the punching press to the mixture of steel test mould and the shaping test piece on the transport mechanism 3.

The punching mechanism 2 comprises a punching cylinder 21 and a pressing head 22, wherein the cylinder body of the punching cylinder 21 is vertically fixedly connected to the top of the frame 1, and the piston rod of the punching cylinder 21 stretches towards the bottom direction of the frame 1. The end of the piston rod is fixedly connected with a pressure head 22 for stamping the mixture on the upper surface of the transfer mechanism 3. A pressure sensor 23 is fixedly connected between a piston rod of the stamping cylinder 21 and the pressure head 22, a controller 24 is fixedly connected to the outer wall of the frame 1, and the pressure sensor 23 is electrically connected with the controller 24 and is used for monitoring the pressure value of the stamping mechanism 2 in real time

Referring to fig. 2 and 3, the transfer mechanism 3 includes a support plate 31, a plurality of rollers 32, and a plurality of rails 33, the plurality of rails 33 being parallel to each other are fixed to the bottom of the frame 1, and the rails 33 are partially disposed toward the outside of the frame 1. The support plate 31 is horizontally arranged for carrying the mix. The bottom of a plurality of gyro wheels 32 bolt in backup pad 31, gyro wheel 32 and guide rail 33 slide and are connected for backup pad 31 moves along the length direction of guide rail 33, sends the mixture into the bottom of stamping mechanism 2, perhaps carries out the mixture that the punching press was accomplished out from frame 1 interior rotation, has reduced the waste of manpower and time, has improved work efficiency greatly.

In this embodiment, the number of the guide rails 33 is two, the number of the rollers 32 is four, the two rollers 32 are in rolling connection with the same guide rail 33, and the support plate 31 can be transported through the guide rail 33, so that the support plate 31 can stably run, and the installation and maintenance are simple, the operation and management are easy, and the installation cost is reduced.

The frame 1 is equipped with first spout 12 and second spout 13, and first spout 12 is the level setting, and the one end that first spout 12 is close to port 11 is the opening setting, and the other end communicates with second spout 13, and second spout 13 inside cavity is higher than first spout 12, supplies backup pad 31 to slide in the vertical direction. In this embodiment, the frame 1 is provided with two sets of opposite first sliding grooves 12 and two sets of opposite second sliding grooves 13, the supporting plate 31 is led out from the port 11 into the cavity of the frame 1 along the guide rail 33, two sides of the supporting plate 31 are respectively slidably connected with one first sliding groove 12, and when the supporting plate 31 is completely slid into the second sliding grooves 13, the supporting plate 31 can slide along the vertical direction.

It should be noted that, when the support plate 31 slides in the first chute 12, the support plate 31 abuts against the inner wall of the first chute 12, so that the support plate 31 is limited to move only toward the second chute 13. When the support plate 31 moves in the second chute 13, the circumference of the support plate 31 abuts against the inner wall of the second chute 13, so that the risk of tilting or shaking of the support plate 31 is reduced, and the stability of the support plate 31 during movement is improved.

Referring to fig. 4, the lifting mechanism 4 includes a lifting cylinder 41 and a positioning plate 42, a positioning groove 34 matched with the positioning plate 42 is formed in the bottom of the supporting plate 31, a cylinder body of the lifting cylinder 41 is fixedly connected to the bottom of the frame 1, and a piston rod end of the lifting cylinder 41 is fixedly connected with the bottom of the positioning plate 42.

The lifting cylinder 41 drives the positioning plate 42 to abut against the positioning groove 34, so that the supporting plate 31 is forced to lift, and the rollers 32 are separated from the guide rail 33. When the stamping mechanism 2 stamps the supporting plate 31, the roller 32 is emptied, and the lifting cylinder 41 replaces the roller 32 to play a supporting role, so that the risk of the roller 32 being damaged by compression is avoided. The inner wall of constant head tank 34 is the slope setting towards outside circumference, and the circumference of locating plate 42 is the slope setting, and the circumference of locating plate 42 and the inner wall butt of constant head tank 34 for guide locating plate 42 and constant head tank 34 butt, thereby reduce the influence of installation error.

The implementation principle of the embodiment is as follows: the operator pushes the support plate 31 loaded with mix along the guide rail 33 into the cavity of the frame 1, during which the first chute 12 has a guiding and supporting effect on the support plate 31. When the supporting plate 31 moves between the stamping mechanism 2 and the lifting mechanism 4, the jacking cylinder 41 drives the positioning plate 42 to ascend, the positioning plate 42 is abutted with the positioning groove 34 to force the supporting plate 31 to ascend, the roller 32 is separated from the guide rail 33, the jacking cylinder 41 replaces the roller 32 to play a supporting role on the supporting plate 31, and the stamping cylinder 21 drives the pressure head 22 to stamp the mixture on the supporting plate 31. The jacking cylinders 41 replace the rollers 32, thereby avoiding the risk of the rollers 32 rolling out of position or being damaged during the stamping process. When the stamping is finished, the stamping cylinder 21 drives the pressure head 22 to rise, the jacking cylinder 41 drives the supporting plate 31 to descend, the roller 32 falls into the guide rail 33, and an operator takes out the stamped and formed mixture from the cavity of the frame 1.

The above embodiments are not intended to limit the scope of the present utility model, so: all equivalent changes in structure, shape and principle of the utility model should be covered in the scope of protection of the utility model.

Claims

1. An inorganic binder stabilizing material forming machine is characterized in that: including frame (1) of built-in cavity, punching press mechanism (2) and transport mechanism (3), the circumference of frame (1) is equipped with port (11), port (11) and the cavity intercommunication of frame (1), punching press mechanism (2) are connected in the top of frame (1), punching press mechanism (2) are vertical setting and stretch out and draw back towards the bottom of frame (1), transport mechanism (3) are connected with the bottom of frame (1) in a sliding way, the removal orbit of transport mechanism (3) intersects in frame (1) with the removal orbit of punching press mechanism (2) for to the mixture punching press on transporting mechanism (3).

2. The inorganic binder stabilized material forming machine according to claim 1, wherein: the transfer mechanism (3) comprises a supporting plate (31), a plurality of rollers (32) and a plurality of guide rails (33), wherein the guide rails (33) are parallel to each other, the guide rails (33) are connected to the bottom of the frame (1), the guide rails (33) are partially outwards extended towards the frame (1), the rollers (32) are connected to the bottom of the supporting plate (31), and the rollers (32) are in rolling connection with the guide rails (33).

3. The inorganic binder stabilized material forming machine according to claim 2, wherein: the machine frame (1) is provided with a first chute (12), one end of the first chute (12) is communicated with the port (11), and the supporting plate (31) is connected with the first chute (12) in a sliding mode.

4. The inorganic binder stabilized material forming machine according to claim 3, wherein: the first sliding grooves (12) are two groups, and two opposite sides of the supporting plate (31) are respectively connected with one first sliding groove (12) in a sliding manner.

5. The inorganic binder stabilized material forming machine according to claim 1, wherein: the stamping mechanism (2) comprises a stamping cylinder (21) and a pressure head (22), the cylinder body of the stamping cylinder (21) is connected to the top of the frame (1), the piston rod of the stamping cylinder (21) stretches towards the bottom of the frame (1), and the pressure head (22) is connected to the end part of the piston rod.

6. The inorganic binder stabilized material forming machine according to claim 5, wherein: the stamping mechanism (2) further comprises a pressure sensor (23) and a controller (24), the pressure sensor (23) is connected between a piston rod of the stamping cylinder (21) and the pressure head (22), the controller (24) is connected to the outer wall of the frame (1), and the pressure sensor (23) is electrically connected with the controller (24).

7. The inorganic binder stabilized material forming machine according to claim 2, wherein: the machine frame (1) is provided with a lifting mechanism (4), the lifting mechanism (4) comprises a jacking cylinder (41) and a positioning plate (42), one end of the jacking cylinder (41) is connected with the bottom of the machine frame (1) and the other end of the jacking cylinder is connected with the positioning plate (42), the jacking cylinder (41) is coaxial with the stamping cylinder (21), the bottom of the supporting plate (31) is provided with a positioning groove (34), and the positioning plate (42) is in butt joint with the positioning groove (34).

8. The inorganic binder stabilized material forming machine according to claim 1, wherein: the machine frame (1) is provided with a second chute (13), the second chute (13) is communicated with the first chute (12), and the second chute (13) extends towards the top of the machine frame (1) along the vertical direction.