CN219861284U - Automatic production line for fermented feed - Google Patents
Automatic production line for fermented feed Download PDFInfo
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- CN219861284U CN219861284U CN202320392132.8U CN202320392132U CN219861284U CN 219861284 U CN219861284 U CN 219861284U CN 202320392132 U CN202320392132 U CN 202320392132U CN 219861284 U CN219861284 U CN 219861284U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P60/00—Technologies relating to agriculture, livestock or agroalimentary industries
- Y02P60/80—Food processing, e.g. use of renewable energies or variable speed drives in handling, conveying or stacking
- Y02P60/87—Re-use of by-products of food processing for fodder production
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Abstract
本实用新型涉及饲料生产的技术领域,特别是涉及发酵饲料自动化生产线,其提高物料的发酵效果,便于控制、节省人力和原材料,能提高饲料品质和生产效率;包括底座、支架、横梁、多个发酵罐、混料箱和移动机构,支架固定安装在底座的顶端,横梁固定安装在支架的中部内侧壁上,多个发酵罐均匀固定安装在横梁上,发酵罐的出料口处设置有颗粒称重包装机,混料箱固定安装在移动机构上;还包括输送机、破碎机构、提升机构和混料机构,输送机安装在底座的顶端,且位于颗粒称重包装机的下方,破碎机构安装在底座的顶端左部,破碎机构的输出端与提升机构的输入端连通管,提升机构固定安装在支架的左侧壁上,混料机构安装在混料箱的内部。
The utility model relates to the technical field of feed production, especially to an automated fermented feed production line, which improves the fermentation effect of materials, facilitates control, saves manpower and raw materials, and can improve feed quality and production efficiency; it includes a base, a bracket, a beam, and multiple The fermentation tank, mixing box and moving mechanism, the bracket is fixedly installed on the top of the base, the crossbeam is fixedly installed on the middle inner wall of the bracket, multiple fermentation tanks are evenly fixed and installed on the crossbeam, and the discharge port of the fermentation tank is provided with particles Weighing and packaging machine, the mixing box is fixedly installed on the mobile mechanism; it also includes a conveyor, crushing mechanism, lifting mechanism and mixing mechanism. The conveyor is installed on the top of the base and is located below the granule weighing and packaging machine. The crushing mechanism Installed on the top left of the base, the output end of the crushing mechanism is connected to the input end of the lifting mechanism. The lifting mechanism is fixedly installed on the left side wall of the bracket, and the mixing mechanism is installed inside the mixing box.
Description
技术领域Technical field
本实用新型涉及饲料生产的技术领域,特别是涉及发酵饲料自动化生产线。The utility model relates to the technical field of feed production, in particular to an automated production line for fermented feed.
背景技术Background technique
随着畜牧养殖业的快速发展,人畜共粮的矛盾日趋突出;而生物发酵饲料可以将廉价的农业或轻工业副产物变废为宝,生产出高质量的蛋白饲料,它为解决人畜共粮的矛盾提供了一条途径;在人为的可控制条件下,以农副产品及其下脚料为主要原料,通过微生物的代谢作用,降解部分多糖、蛋白质和脂肪等大分子物质,生成有机酸、可溶性多肽等小分子物质,形成营养丰富、适口性好、有益活菌含量高的生物饲料,从而使饲料成分变得丰富、营养易于动物吸收,使动物更好的成长;生物发酵饲料的生产过程一般为:首先将要生产的生物发酵饲料的各组分按照配比称重备用,然后将配比好的组分送入饲料混合机混合,混合完成后送入发酵容器内发酵。现有技术公开号CN210432815U提出的一种生物发酵饲料自动生产线,包括调节装置和混料装置,所述调节装置的中部固定安装有混料装置,所述调节装置包括装置底座,所述装置底座顶部外壁的左右两端均固定安装有装置支架,所述装置支架远离装置底座的一端固定安装有横梁,但是发酵材料存在较大块物料时会影响发酵效果,同时通过人工向混料装置内加入生产原料效率较低,操作人员的劳动强度过大。With the rapid development of animal husbandry and breeding, the contradiction between humans and animals sharing food has become increasingly prominent; biological fermentation feed can turn cheap agricultural or light industry by-products into treasure and produce high-quality protein feed, which can solve the problem of people and animals sharing food. The contradiction provides a way; under artificially controllable conditions, agricultural and sideline products and their scraps are used as the main raw materials, and through the metabolism of microorganisms, some polysaccharides, proteins, fats and other macromolecular substances are degraded to generate organic acids, soluble peptides, etc. Small molecular substances form biological feeds that are rich in nutrients, good palatability, and high in beneficial live bacteria, thereby enriching the feed ingredients and making the nutrients easy for animals to absorb, allowing animals to grow better; the production process of biological fermented feeds is generally as follows: First, the components of the biologically fermented feed to be produced are weighed according to the proportion for use. Then the proportioned components are sent to the feed mixer for mixing. After the mixing is completed, they are sent to the fermentation container for fermentation. The prior art publication number CN210432815U proposes an automatic production line for biological fermentation feed, which includes an adjustment device and a mixing device. A mixing device is fixedly installed in the middle of the adjustment device. The adjustment device includes a device base, and the top of the device base The left and right ends of the outer wall are fixedly installed with device brackets. The end of the device bracket away from the device base is fixedly installed with a cross beam. However, when there are larger pieces of fermentation material, it will affect the fermentation effect. At the same time, the production is added manually into the mixing device. The efficiency of raw materials is low and the labor intensity of operators is too high.
发明内容Contents of the invention
为解决上述技术问题,本实用新型提供一种提高物料的发酵效果,便于控制、节省人力和原材料,能提高饲料品质和生产效率的发酵饲料自动化生产线。In order to solve the above technical problems, the utility model provides an automated production line for fermented feed that improves the fermentation effect of materials, facilitates control, saves manpower and raw materials, and can improve feed quality and production efficiency.
本实用新型的发酵饲料自动化生产线,包括底座、支架、横梁、多个发酵罐、混料箱和移动机构,支架固定安装在底座的顶端,横梁固定安装在支架的中部内侧壁上,多个发酵罐均匀固定安装在横梁上,发酵罐的出料口处设置有颗粒称重包装机,混料箱固定安装在移动机构上,混料箱的物料容积大于发酵罐的物料容积;还包括输送机、破碎机构、提升机构和混料机构,输送机安装在底座的顶端,且位于颗粒称重包装机的下方,破碎机构安装在底座的顶端左部,破碎机构的输出端与提升机构的输入端连通管,提升机构固定安装在支架的左侧壁上,混料机构安装在混料箱的内部;通过破碎机构对发酵物料进行搅碎,提高发酵效果,粉碎之后物料经过提升机构输送到混料箱中,通过混料机构自动将生产原料进行充分的混合,混料完毕后通过混料箱的出料口加入到发酵罐中,通过移动机构带动混料箱移动,对多个发酵罐进行输料,物料在发酵罐内部进行发酵,发酵完成后,从发酵罐内排出并直接进入颗粒称重包装机装袋,装袋完成后,落在输送机上输送到要存放的地方,便于控制、节省人力和原材料且能提高饲料品质和生产效率、便于工业化生产。The fermented feed automated production line of the utility model includes a base, a bracket, a cross beam, a plurality of fermentation tanks, a mixing box and a moving mechanism. The bracket is fixedly installed on the top of the base, and the crossbeam is fixedly installed on the middle inner wall of the bracket. The tanks are evenly fixed and installed on the beams. A particle weighing and packaging machine is installed at the outlet of the fermentation tank. The mixing box is fixedly installed on the moving mechanism. The material volume of the mixing box is larger than that of the fermentation tank; it also includes a conveyor. , crushing mechanism, lifting mechanism and mixing mechanism. The conveyor is installed on the top of the base and is located below the particle weighing and packaging machine. The crushing mechanism is installed on the top left of the base. The output end of the crushing mechanism and the input end of the lifting mechanism The connecting pipe and the lifting mechanism are fixedly installed on the left side wall of the bracket, and the mixing mechanism is installed inside the mixing box; the fermentation materials are crushed through the crushing mechanism to improve the fermentation effect. After crushing, the materials are transported to the mixer through the lifting mechanism In the box, the production raw materials are automatically and fully mixed through the mixing mechanism. After the mixing is completed, they are added to the fermentation tank through the outlet of the mixing box. The moving mechanism drives the mixing box to move and transports multiple fermentation tanks. The material is fermented inside the fermentation tank. After the fermentation is completed, it is discharged from the fermentation tank and directly enters the particle weighing and packaging machine for bagging. After the bagging is completed, it falls on the conveyor and is transported to the place where it is to be stored, which facilitates control and saves money. Manpower and raw materials can be used to improve feed quality and production efficiency, and facilitate industrial production.
优选的,破碎机构包括破碎箱、原料斗、破碎电机、转动杆、多个破碎刀和斜块,破碎箱通过支腿固定安装在底座的顶端,破碎箱的顶端固定安装有原料斗,破碎电机固定安装在破碎箱的底端,破碎电机的输出端固定连接有转动杆,转动杆的一端穿过破碎箱的底端伸入到破碎箱的内部,转动杆的外侧壁上均匀安装有多个破碎刀,斜块固定安装在破碎箱的内部底端,且斜块的顶端向破碎箱的出料口倾斜;将物料通过原料斗加入破碎箱中,启动破碎电机,破碎电机带动转动杆转动,转动杆带动多个破碎刀转动,破碎刀转动对物料进行搅碎,提高发酵液与物料的接触面积,提高发酵效果,通过斜块能提高物料的排出效率,提高实用性。Preferably, the crushing mechanism includes a crushing box, a raw material hopper, a crushing motor, a rotating rod, a plurality of crushing knives and an inclined block. The crushing box is fixedly installed on the top of the base through legs, and the top of the crushing box is fixed with a raw material hopper and a crushing motor. Fixedly installed at the bottom of the crushing box, the output end of the crushing motor is fixedly connected with a rotating rod. One end of the rotating rod passes through the bottom end of the crushing box and extends into the interior of the crushing box. There are multiple evenly installed on the outer wall of the rotating rod. The crushing knife and the inclined block are fixedly installed at the inner bottom of the crushing box, and the top of the inclined block is inclined toward the discharge port of the crushing box; add the material into the crushing box through the raw material hopper, start the crushing motor, and the crushing motor drives the rotating rod to rotate. The rotating rod drives multiple crushing knives to rotate. The rotation of the crushing knives crushes the material, increases the contact area between the fermentation liquid and the material, and improves the fermentation effect. The inclined block can improve the discharge efficiency of the material and improve the practicality.
优选的,提升机构包括提升筒、两个安装架、进料管、提升电机、输送轴、螺旋输送叶片和出料管,提升筒通过两个安装架固定安装在支架的左侧壁上,提升筒的底端侧壁上固定连接有进料管,进料管的输入端与破碎箱的输出端固定连通,提升电机固定安装在提升筒的顶端,提升电机的输出端穿过提升筒的顶端固定连接有输送轴,输送轴的外侧壁上安装有螺旋输送叶片,螺旋输送叶片与提升筒的内壁接触,提升筒的上部输出端固定连通有出料管,出料管的输出端位于混料箱的上方;粉碎后的物料通过进料管输送到提升筒中,启动提升电机,提升电机带动输送轴转动,输送轴带动螺旋输送叶片转动将物料向上输送,通过出料管输入到混料箱中,提高设备的自动化程度,减少操作人员的劳动强度,提高生产效率。Preferably, the lifting mechanism includes a lifting cylinder, two mounting brackets, a feed pipe, a lifting motor, a conveying shaft, a spiral conveying blade and a discharge pipe. The lifting cylinder is fixedly installed on the left side wall of the bracket through two mounting brackets. There is a feed pipe fixedly connected to the bottom side wall of the barrel. The input end of the feed pipe is fixedly connected with the output end of the crushing box. The lifting motor is fixedly installed on the top of the lifting barrel. The output end of the lifting motor passes through the top of the lifting barrel. A conveyor shaft is fixedly connected, and a spiral conveyor blade is installed on the outer wall of the conveyor shaft. The spiral conveyor blade is in contact with the inner wall of the lifting cylinder. The upper output end of the lifting cylinder is fixedly connected with a discharge pipe, and the output end of the discharge pipe is located at the mixing point. Above the box; the crushed material is transported to the lifting cylinder through the feed pipe, and the lifting motor is started. The lifting motor drives the conveyor shaft to rotate, and the conveyor shaft drives the spiral conveyor blade to rotate to transport the material upward, and then input it into the mixing box through the discharge pipe. , improve the automation level of equipment, reduce the labor intensity of operators, and improve production efficiency.
优选的,混料机构包括加料斗、混料电机、搅动轴、多个混料杆、下料管和出料电磁阀,加料斗固定安装在混料箱的顶部左端,且加料斗的输出端与混料箱的内部连通,混料电机固定安装在混料箱的顶端,混料电机的输出端穿过混料箱的顶端固定连接有搅动轴,搅动轴的外侧壁上均匀安装有多个混料杆,下料管固定安装在混料箱的底部出料口,下料管上安装有出料电磁阀;出料管输送的物料通过加料斗加入到混料箱中,启动混料电机,混料电机带动搅动轴转动,搅动轴带动混料杆转动将生产原料进行充分的混合,混合完成后,打开出料电磁阀,使物料通过下料管输送到发酵罐中。Preferably, the mixing mechanism includes a feeding hopper, a mixing motor, a stirring shaft, a plurality of mixing rods, a feeding pipe and a discharging solenoid valve. The feeding hopper is fixedly installed on the top left end of the mixing box, and the output end of the feeding hopper It is connected to the inside of the mixing box. The mixing motor is fixedly installed on the top of the mixing box. The output end of the mixing motor passes through the top of the mixing box and is fixedly connected to a stirring shaft. A plurality of stirring shafts are evenly installed on the outer wall of the mixing box. The mixing rod and the discharging pipe are fixedly installed at the bottom outlet of the mixing box. The discharging solenoid valve is installed on the discharging pipe; the material transported by the discharging pipe is added to the mixing box through the feeding hopper and the mixing motor is started. , the mixing motor drives the stirring shaft to rotate, and the stirring shaft drives the mixing rod to rotate to fully mix the production raw materials. After the mixing is completed, the discharge solenoid valve is opened to transport the materials to the fermentation tank through the discharge pipe.
优选的,移动机构包括移动板、螺纹杆、移动块、移动电机和固定块,移动板固定安装在支架的顶端侧壁上,移动板的前端开设有移动槽,螺纹杆转动安装在移动槽内,螺纹杆的外壁上螺纹安装有移动块,且移动块滑动安装在移动槽内,螺纹杆的右端穿过移动槽和支架的侧壁与移动电机的输出端固定连接,移动电机固定安装在支架的右侧壁上,移动块的前端固定连接有固定块,混料箱固定安装在固定块的前端;启动移动电机,移动电机带动螺纹杆转动,螺纹杆转动带动移动块在移动槽内移动,移动块通过固定块带动混料箱左右移动,从而带动混料箱给多个发酵罐进行下料,提高设备的自动化程度,提高工作效率。Preferably, the moving mechanism includes a moving plate, a threaded rod, a moving block, a moving motor and a fixed block. The moving plate is fixedly installed on the top side wall of the bracket, a moving groove is provided at the front end of the moving plate, and the threaded rod is rotatably installed in the moving groove. , a moving block is threadedly installed on the outer wall of the threaded rod, and the moving block is slidably installed in the moving groove. The right end of the threaded rod passes through the moving groove and the side wall of the bracket and is fixedly connected to the output end of the moving motor. The moving motor is fixedly installed on the bracket. On the right side wall of the mobile block, a fixed block is fixedly connected to the front end of the moving block, and the mixing box is fixedly installed on the front end of the fixed block; start the moving motor, the moving motor drives the threaded rod to rotate, and the threaded rod rotates to drive the moving block to move in the moving groove. The moving block drives the mixing box to move left and right through the fixed block, thereby driving the mixing box to unload multiple fermentation tanks, improving the automation of the equipment and improving work efficiency.
优选的,还包括接料斗、入料电磁阀、驱动电机、转杆和螺旋出料叶片,接料斗固定安装在发酵罐的顶端左部进料口上,接料斗上固定安装有入料电磁阀,发酵罐的内部顶端设置有安装箱,驱动电机固定安装在安装箱内,驱动电机的输出端穿过安装箱的底端固定安装有转杆,转杆的底端安装有螺旋出料叶片;打开入料电磁阀,使物料通过接料斗输入到发酵罐中,物料在发酵罐中进行发酵,发酵完成后,启动驱动电机,驱动电机带动转杆转动,转杆带动螺旋出料叶片转动,螺旋出料叶片转动将发酵完成的物料从发酵罐内排出并直接进入颗粒称重包装机装袋,装袋完成后,落在输送机上输送到要存放的地方。Preferably, it also includes a hopper, a feed solenoid valve, a drive motor, a rotating rod and a spiral discharge blade. The hopper is fixedly installed on the top left feed port of the fermentation tank, and the feed solenoid valve is fixedly installed on the hopper. An installation box is provided at the top of the fermentation tank. The drive motor is fixedly installed in the installation box. The output end of the drive motor passes through the bottom end of the installation box and a rotating rod is fixedly installed. The bottom end of the rotating rod is equipped with a spiral discharge blade; open The feeding solenoid valve allows the material to be input into the fermentation tank through the hopper, and the material is fermented in the fermentation tank. After the fermentation is completed, the driving motor is started, and the driving motor drives the rotating rod to rotate. The rotating rod drives the spiral discharge blade to rotate, and the spiral discharge The material blades rotate to discharge the fermented materials from the fermentation tank and directly enter the particle weighing and packaging machine for bagging. After the bagging is completed, it falls on the conveyor and is transported to the place where it is to be stored.
与现有技术相比本实用新型的有益效果为:通过破碎机构对发酵物料进行搅碎,提高发酵效果,粉碎之后物料经过提升机构输送到混料箱中,通过混料机构自动将生产原料进行充分的混合,混料完毕后通过混料箱的出料口加入到发酵罐中,通过移动机构带动混料箱移动,对多个发酵罐进行输料,物料在发酵罐内部进行发酵,发酵完成后,从发酵罐内排出并直接进入颗粒称重包装机装袋,装袋完成后,落在输送机上输送到要存放的地方,便于控制、节省人力和原材料且能提高饲料品质和生产效率、便于工业化生产。Compared with the existing technology, the beneficial effects of this utility model are: the fermentation materials are crushed through the crushing mechanism to improve the fermentation effect. After crushing, the materials are transported to the mixing box through the lifting mechanism, and the production raw materials are automatically processed through the mixing mechanism. Mix thoroughly. After the mixing is completed, it is added to the fermentation tank through the outlet of the mixing box. The mixing box is driven by the moving mechanism to transport materials to multiple fermentation tanks. The material is fermented inside the fermentation tank and the fermentation is completed. Finally, it is discharged from the fermentation tank and directly enters the pellet weighing and packaging machine for bagging. After bagging is completed, it falls on the conveyor and is transported to the place where it is to be stored, which facilitates control, saves manpower and raw materials, and can improve feed quality and production efficiency. Convenient for industrial production.
附图说明Description of the drawings
图1是本实用新型的结构示意图;Figure 1 is a schematic structural diagram of the utility model;
图2是破碎机构和提升机构的前视剖面结构示意图;Figure 2 is a schematic front cross-sectional structural diagram of the crushing mechanism and the lifting mechanism;
图3是混料机构的结构示意图;Figure 3 is a schematic structural diagram of the mixing mechanism;
图4是移动机构的立体结构示意图;Figure 4 is a schematic three-dimensional structural diagram of the moving mechanism;
图5是发酵罐内部的结构示意图Figure 5 is a schematic diagram of the internal structure of the fermentation tank.
附图中标记:1、底座;2、支架;3、横梁;4、发酵罐;5、颗粒称重包装机;6、混料箱;7、输送机;8、破碎箱;9、原料斗;10、破碎电机;11、转动杆;12、破碎刀;13、斜块;14、提升筒;15、安装架;16、进料管;17、提升电机;18、输送轴;19、螺旋输送叶片;20、出料管;21、加料斗;22、混料电机;23、搅动轴;24、混料杆;25、下料管;26、出料电磁阀;27、移动板;28、螺纹杆;29、移动块;30、移动电机;31、固定块;32、接料斗;33、入料电磁阀;34、驱动电机;35、转杆;36、螺旋出料叶片。Markings in the drawings: 1. Base; 2. Bracket; 3. Beam; 4. Fermentation tank; 5. Granule weighing and packaging machine; 6. Mixing box; 7. Conveyor; 8. Crushing box; 9. Raw material hopper ; 10. Crushing motor; 11. Rotating rod; 12. Crushing knife; 13. Inclined block; 14. Lifting cylinder; 15. Mounting frame; 16. Feed pipe; 17. Lifting motor; 18. Conveyor shaft; 19. Spiral Conveying blade; 20. Discharge pipe; 21. Adding hopper; 22. Mixing motor; 23. Stirring shaft; 24. Mixing rod; 25. Discharging pipe; 26. Discharging solenoid valve; 27. Moving plate; 28 , threaded rod; 29. moving block; 30. moving motor; 31. fixed block; 32. hopper; 33. feeding solenoid valve; 34. driving motor; 35. rotating rod; 36. spiral discharging blade.
实施方式Implementation
为了便于理解本实用新型,下面将参照相关附图对本实用新型进行更全面的描述。本实用新型可以以许多不同的形式来实现,并不限于本文所描述的实施例。相反地,提供这些实施例的目的是使对本实用新型的公开内容更加透彻全面。In order to facilitate understanding of the present utility model, the present utility model will be described more comprehensively below with reference to the relevant drawings. The present invention can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete.
实施例Example
如图1、图2和图4所示,所述支架2固定安装在底座1的顶端,横梁3固定安装在支架2的中部内侧壁上,多个发酵罐4均匀固定安装在横梁3上,发酵罐4的出料口处设置有颗粒称重包装机5,混料箱6固定安装在移动机构上,混料箱6的物料容积大于发酵罐4的物料容积;其特征在于,还包括输送机7、破碎机构、提升机构和混料机构,输送机7安装在底座1的顶端,且位于颗粒称重包装机5的下方,破碎机构安装在底座1的顶端左部,破碎机构的输出端与提升机构的输入端连通管,提升机构固定安装在支架2的左侧壁上,混料机构安装在混料箱6的内部,破碎机构包括破碎箱8、原料斗9、破碎电机10、转动杆11、多个破碎刀12和斜块13,破碎箱8通过支腿固定安装在底座1的顶端,破碎箱8的顶端固定安装有原料斗9,破碎电机10固定安装在破碎箱8的底端,破碎电机10的输出端固定连接有转动杆11,转动杆11的一端穿过破碎箱8的底端伸入到破碎箱8的内部,转动杆11的外侧壁上均匀安装有多个破碎刀12,斜块13固定安装在破碎箱8的内部底端,且斜块13的顶端向破碎箱8的出料口倾斜,提升机构包括提升筒14、两个安装架15、进料管16、提升电机17、输送轴18、螺旋输送叶片19和出料管20,提升筒14通过两个安装架15固定安装在支架2的左侧壁上,提升筒14的底端侧壁上固定连接有进料管16,进料管16的输入端与破碎箱8的输出端固定连通,提升电机17固定安装在提升筒14的顶端,提升电机17的输出端穿过提升筒14的顶端固定连接有输送轴18,输送轴18的外侧壁上安装有螺旋输送叶片19,螺旋输送叶片19与提升筒14的内壁接触,提升筒14的上部输出端固定连通有出料管20,出料管20的输出端位于混料箱6的上方,移动机构包括移动板27、螺纹杆28、移动块29、移动电机30和固定块31,移动板27固定安装在支架2的顶端侧壁上,移动板27的前端开设有移动槽,螺纹杆28转动安装在移动槽内,螺纹杆28的外壁上螺纹安装有移动块29,且移动块29滑动安装在移动槽内,螺纹杆28的右端穿过移动槽和支架2的侧壁与移动电机30的输出端固定连接,移动电机30固定安装在支架2的右侧壁上,移动块29的前端固定连接有固定块31,混料箱6固定安装在固定块31的前端;As shown in Figures 1, 2 and 4, the bracket 2 is fixedly installed on the top of the base 1, the crossbeam 3 is fixedly installed on the middle inner wall of the bracket 2, and multiple fermentation tanks 4 are evenly fixed on the crossbeam 3. A particle weighing and packaging machine 5 is provided at the outlet of the fermentation tank 4, and a mixing box 6 is fixedly installed on the moving mechanism. The material volume of the mixing box 6 is greater than the material volume of the fermentation tank 4; it is characterized in that it also includes conveying Machine 7, crushing mechanism, lifting mechanism and mixing mechanism. The conveyor 7 is installed on the top of the base 1 and is located below the particle weighing and packaging machine 5. The crushing mechanism is installed on the top left of the base 1. The output end of the crushing mechanism The pipe is connected to the input end of the lifting mechanism. The lifting mechanism is fixedly installed on the left side wall of the bracket 2. The mixing mechanism is installed inside the mixing box 6. The crushing mechanism includes a crushing box 8, a raw material hopper 9, a crushing motor 10, and a rotating Rod 11, a plurality of crushing knives 12 and inclined blocks 13. The crushing box 8 is fixedly installed on the top of the base 1 through the legs. The top of the crushing box 8 is fixedly installed with a raw material hopper 9. The crushing motor 10 is fixedly installed on the bottom of the crushing box 8. end, the output end of the crushing motor 10 is fixedly connected with a rotating rod 11. One end of the rotating rod 11 passes through the bottom end of the crushing box 8 and extends into the interior of the crushing box 8. Multiple crushers are evenly installed on the outer wall of the rotating rod 11. The knife 12 and the inclined block 13 are fixedly installed at the inner bottom of the crushing box 8, and the top of the inclined block 13 is inclined toward the discharge port of the crushing box 8. The lifting mechanism includes a lifting cylinder 14, two mounting brackets 15, and a feeding pipe 16 , lifting motor 17, conveying shaft 18, spiral conveying blade 19 and discharge pipe 20, the lifting cylinder 14 is fixedly installed on the left side wall of the bracket 2 through two mounting brackets 15, and the bottom end side wall of the lifting cylinder 14 is fixedly connected There is a feed pipe 16. The input end of the feed pipe 16 is fixedly connected with the output end of the crushing box 8. The lifting motor 17 is fixedly installed on the top of the lifting cylinder 14. The output end of the lifting motor 17 passes through the top of the lifting cylinder 14 and is fixedly connected. There is a conveying shaft 18. A spiral conveying blade 19 is installed on the outer wall of the conveying shaft 18. The spiral conveying blade 19 is in contact with the inner wall of the lifting cylinder 14. The upper output end of the lifting cylinder 14 is fixedly connected with a discharge pipe 20. The discharge pipe 20 The output end is located above the mixing box 6. The moving mechanism includes a moving plate 27, a threaded rod 28, a moving block 29, a moving motor 30 and a fixed block 31. The moving plate 27 is fixedly installed on the top side wall of the bracket 2. The moving plate The front end of 27 is provided with a moving groove, the threaded rod 28 is rotated and installed in the moving groove, the outer wall of the threaded rod 28 is threaded with a moving block 29, and the moving block 29 is slidably installed in the moving groove, and the right end of the threaded rod 28 passes through the moving groove. The side walls of the slot and bracket 2 are fixedly connected to the output end of the moving motor 30. The moving motor 30 is fixedly installed on the right side wall of the bracket 2. The front end of the moving block 29 is fixedly connected to a fixed block 31, and the mixing box 6 is fixedly installed on The front end of the fixed block 31;
将物料通过原料斗9加入破碎箱8中,启动破碎电机10,破碎电机10带动转动杆11转动,转动杆11带动多个破碎刀12转动,破碎刀12转动对物料进行搅碎,提高发酵液与物料的接触面积,提高发酵效果,通过斜块13能提高物料的排出效率,提高实用性,粉碎后的物料通过进料管16输送到提升筒14中,启动提升电机17,提升电机17带动输送轴18转动,输送轴18带动螺旋输送叶片19转动将物料向上输送,通过出料管20输入到混料箱6中,提高设备的自动化程度,减少操作人员的劳动强度,提高生产效率,启动移动电机30,移动电机30带动螺纹杆28转动,螺纹杆28转动带动移动块29在移动槽内移动,移动块29通过固定块31带动混料箱6左右移动,从而带动混料箱6给多个发酵罐4进行下料,提高设备的自动化程度,提高工作效率。Add the material into the crushing box 8 through the raw material hopper 9, start the crushing motor 10, the crushing motor 10 drives the rotating rod 11 to rotate, the rotating rod 11 drives multiple crushing knives 12 to rotate, the crushing knives 12 rotate to crush the material, and improve the fermentation liquid. The contact area with the material improves the fermentation effect. The discharge efficiency of the material can be improved through the inclined block 13 and the practicality is improved. The crushed material is transported to the lifting tube 14 through the feed pipe 16. The lifting motor 17 is started, and the lifting motor 17 drives The conveyor shaft 18 rotates, and the conveyor shaft 18 drives the spiral conveyor blade 19 to rotate to convey the material upward, and input it into the mixing box 6 through the discharge pipe 20, which improves the automation of the equipment, reduces the labor intensity of the operator, improves production efficiency, and starts The moving motor 30 drives the threaded rod 28 to rotate, and the threaded rod 28 rotates to drive the moving block 29 to move in the moving groove. The moving block 29 drives the mixing box 6 to move left and right through the fixed block 31, thereby driving the mixing box 6 to feed multiple materials. Each fermentation tank 4 is used for unloading, which improves the automation level of the equipment and improves work efficiency.
实施例Example
如图1、图3和图5所示,混料机构包括加料斗21、混料电机22、搅动轴23、多个混料杆24、下料管25和出料电磁阀26,加料斗21固定安装在混料箱6的顶部左端,且加料斗21的输出端与混料箱6的内部连通,混料电机22固定安装在混料箱6的顶端,混料电机22的输出端穿过混料箱6的顶端固定连接有搅动轴23,搅动轴23的外侧壁上均匀安装有多个混料杆24,下料管25固定安装在混料箱6的底部出料口,下料管25上安装有出料电磁阀26,还包括接料斗32、入料电磁阀33、驱动电机34、转杆35和螺旋出料叶片36,接料斗32固定安装在发酵罐4的顶端左部进料口上,接料斗32上固定安装有入料电磁阀33,发酵罐4的内部顶端设置有安装箱,驱动电机34固定安装在安装箱内,驱动电机34的输出端穿过安装箱的底端固定安装有转杆35,转杆35的底端安装有螺旋出料叶片36;As shown in Figures 1, 3 and 5, the mixing mechanism includes a hopper 21, a mixing motor 22, a stirring shaft 23, a plurality of mixing rods 24, a discharge pipe 25 and a discharge solenoid valve 26. The hopper 21 It is fixedly installed on the top left end of the mixing box 6, and the output end of the hopper 21 is connected with the inside of the mixing box 6. The mixing motor 22 is fixedly installed on the top of the mixing box 6, and the output end of the mixing motor 22 passes through The top of the mixing box 6 is fixedly connected with a stirring shaft 23. A plurality of mixing rods 24 are evenly installed on the outer wall of the stirring shaft 23. A discharge pipe 25 is fixedly installed at the bottom outlet of the mixing box 6. The discharge pipe 25 is equipped with a discharge solenoid valve 26, and also includes a hopper 32, a feed solenoid valve 33, a drive motor 34, a rotating rod 35 and a spiral discharge blade 36. The hopper 32 is fixedly installed on the top left side of the fermentation tank 4. On the material port, a feeding solenoid valve 33 is fixedly installed on the hopper 32. An installation box is provided at the top of the fermentation tank 4. The drive motor 34 is fixedly installed in the installation box. The output end of the drive motor 34 passes through the bottom end of the installation box. A rotating rod 35 is fixedly installed, and a spiral discharging blade 36 is installed at the bottom of the rotating rod 35;
出料管20输送的物料通过加料斗21加入到混料箱6中,启动混料电机22,混料电机22带动搅动轴23转动,搅动轴23带动混料杆24转动将生产原料进行充分的混合,混合完成后,打开出料电磁阀26,使物料通过下料管25输送到发酵罐4中,打开入料电磁阀33,使物料通过接料斗32输入到发酵罐4中,物料在发酵罐4中进行发酵,发酵完成后,启动驱动电机34,驱动电机34带动转杆35转动,转杆35带动螺旋出料叶片36转动,螺旋出料叶片36转动将发酵完成的物料从发酵罐4内排出并直接进入颗粒称重包装机5装袋,装袋完成后,落在输送机7上输送到要存放的地方。The material transported by the discharge pipe 20 is added to the mixing box 6 through the hopper 21, and the mixing motor 22 is started. The mixing motor 22 drives the stirring shaft 23 to rotate, and the stirring shaft 23 drives the mixing rod 24 to rotate to fully mix the production raw materials. Mixing. After the mixing is completed, open the discharge solenoid valve 26 to transport the material to the fermentation tank 4 through the discharge pipe 25. Open the inlet solenoid valve 33 to allow the material to be input into the fermentation tank 4 through the receiving hopper 32. The material is fermented. Fermentation is carried out in the tank 4. After the fermentation is completed, the driving motor 34 is started. The driving motor 34 drives the rotating rod 35 to rotate. The rotating rod 35 drives the spiral discharging blade 36 to rotate. The spiral discharging blade 36 rotates to remove the fermented material from the fermentation tank 4. It is discharged from inside and directly enters the granule weighing and packaging machine 5 for bagging. After the bagging is completed, it falls on the conveyor 7 and is transported to the place where it is to be stored.
如图1至图5所示,本实用新型的发酵饲料自动化生产线,其在工作时,首先将物料通过原料斗9加入破碎箱8中,启动破碎电机10,破碎电机10带动转动杆11转动,转动杆11带动多个破碎刀12转动,破碎刀12转动对物料进行搅碎,粉碎后的物料通过进料管16输送到提升筒14中,启动提升电机17,提升电机17带动输送轴18转动,输送轴18带动螺旋输送叶片19转动将物料向上输送,通过出料管20输入到混料箱6中,混料完毕后,开启出料电磁阀26和最左侧发酵罐4上的入料电磁阀33,自动将混合后的料倒入发酵罐4内,第一个发酵罐4入料完毕后,关闭出料电磁阀26和入料电磁阀33,启动移动电机30,移动电机30带动螺纹杆28转动,螺纹杆28转动带动移动块29在移动槽内移动,移动块29通过固定块31带动混料箱6向右移动,移动至下一个发酵罐4处,混料箱6停止移动,然后开启电磁阀即可自动下料至第二个发酵罐4内,下料完毕后关闭电磁阀,直至所有的发酵罐4入料完毕,发酵完成后,启动驱动电机34,驱动电机34带动转杆35转动,转杆35带动螺旋出料叶片36转动,螺旋出料叶片36转动将发酵完成的物料从发酵罐4内排出并直接进入颗粒称重包装机5装袋,装袋完成后,落在输送机7上输送到要存放的地方即可。As shown in Figures 1 to 5, when the fermented feed automated production line of the present invention is working, the material is first added into the crushing box 8 through the raw material hopper 9, and the crushing motor 10 is started. The crushing motor 10 drives the rotating rod 11 to rotate. The rotating rod 11 drives multiple crushing knives 12 to rotate. The crushing knives 12 rotate to crush the materials. The crushed materials are transported to the lifting tube 14 through the feed pipe 16. The lifting motor 17 is started, and the lifting motor 17 drives the conveying shaft 18 to rotate. , the conveyor shaft 18 drives the spiral conveyor blade 19 to rotate to convey the material upward, and input it into the mixing box 6 through the discharge pipe 20. After the mixing is completed, open the discharge solenoid valve 26 and the input material on the leftmost fermentation tank 4 The solenoid valve 33 automatically pours the mixed material into the fermentation tank 4. After the first fermentation tank 4 has finished feeding, close the discharging solenoid valve 26 and the feeding solenoid valve 33, start the moving motor 30, and the moving motor 30 drives The threaded rod 28 rotates, and the rotation of the threaded rod 28 drives the moving block 29 to move in the moving groove. The moving block 29 drives the mixing box 6 to move to the right through the fixed block 31, and moves to the next fermentation tank 4, and the mixing box 6 stops moving. , and then open the solenoid valve to automatically unload the material into the second fermentation tank 4. After the unloading is completed, close the solenoid valve until all the fermentation tanks 4 have been fed. After the fermentation is completed, the driving motor 34 is started, and the driving motor 34 drives the The rotating rod 35 rotates, and the rotating rod 35 drives the spiral discharging blade 36 to rotate. The spiral discharging blade 36 rotates to discharge the fermented materials from the fermentation tank 4 and directly enter the granule weighing and packaging machine 5 for bagging. After the bagging is completed, Just drop it on the conveyor 7 and transport it to the place to be stored.
本实用新型的发酵饲料自动化生产线的颗粒称重包装机5、输送机7、破碎电机10、提升电机17、混料电机22、移动电机30和驱动电机34为市面上采购,本行业内技术人员只需按照其附带的使用说明书进行安装和操作即可,而无需本领域的技术人员付出创造性劳动。The particle weighing and packaging machine 5, conveyor 7, crushing motor 10, lifting motor 17, mixing motor 22, moving motor 30 and driving motor 34 of the fermented feed automated production line of this utility model are purchased from the market, and technical personnel in this industry Just install and operate it according to the instruction manual that comes with it, without the need for creative work by those skilled in the art.
以上所述仅是本实用新型的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本实用新型技术原理的前提下,还可以做出若干改进和变型,这些改进和变型也应视为本实用新型的保护范围。The above are only the preferred embodiments of the present invention. It should be pointed out that those skilled in the art can make several improvements and modifications without departing from the technical principles of the present invention. These improvements and modifications should also be regarded as the protection scope of the present utility model.
Claims (6)
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Effective date of registration: 20250429 Address after: 014105 Saraqi Town, Tumote Right Banner, Baotou City, Inner Mongolia Autonomous Region, 7.5 kilometers away from Sato Highway Patentee after: Inner Mongolia Zhenmu Feed Co.,Ltd. Country or region after: China Address before: 066000 Huang Dian Zhuang Zhen Xi Teng Yuan Cun, Changli County, Qinhuangdao City, Hebei Province Patentee before: Qinhuangdao Dongyuan Feed Co.,Ltd. Country or region before: China |
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