CN219856550U - Online processing equipment after line dress book seal - Google Patents
Online processing equipment after line dress book seal Download PDFInfo
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- CN219856550U CN219856550U CN202321257000.0U CN202321257000U CN219856550U CN 219856550 U CN219856550 U CN 219856550U CN 202321257000 U CN202321257000 U CN 202321257000U CN 219856550 U CN219856550 U CN 219856550U
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- 238000009958 sewing Methods 0.000 claims abstract description 59
- 238000005520 cutting process Methods 0.000 claims abstract description 9
- 230000007246 mechanism Effects 0.000 claims description 43
- 238000007493 shaping process Methods 0.000 claims description 13
- 238000003825 pressing Methods 0.000 claims description 12
- 229910000831 Steel Inorganic materials 0.000 claims description 4
- 239000010959 steel Substances 0.000 claims description 4
- 230000002093 peripheral effect Effects 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 13
- 239000011265 semifinished product Substances 0.000 abstract description 9
- 230000007306 turnover Effects 0.000 abstract description 3
- 239000000047 product Substances 0.000 description 59
- 238000000034 method Methods 0.000 description 9
- 230000009471 action Effects 0.000 description 6
- 238000001125 extrusion Methods 0.000 description 3
- 238000009966 trimming Methods 0.000 description 3
- 239000000463 material Substances 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
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Abstract
The utility model relates to online processing equipment after line-up book printing, which is characterized by comprising a collating and tearing machine, a sewing machine, a line breaking device, a book folding machine, a book collecting device and a paper cutting machine which are sequentially arranged, wherein the online processing equipment is provided with a set of online control system, the post-printing processing is continuously carried out, the backlog and manual turnover of semi-finished products are avoided, the production efficiency is improved, the degree of automation is high, the labor intensity and the labor intensity are reduced, and the technical problem of the production efficiency after line-up book printing is solved.
Description
Technical Field
The utility model relates to paper processing equipment, in particular to on-line processing equipment after line-up book printing.
Background
The thread book is a book product which binds printed single paper products together in a sewing mode, the appearance requirements of the products are consistent in size, and the spine is folded in half and bound by continuous sewing threads. The traditional line book production process is to print single paper and then produce finished products through the procedures of cutting, gathering, splitting, sewing, folding, trimming and the like, but the production process is independently carried out, the switching of the procedures is realized through the turnover of semi-finished products, the procedures are more, the production period is long, and the efficiency is low. The rotary printing production efficiency is high and the quality is reliable by using the roll paper. After printing, the rotary press can process conveying holes, bisectors, folding lines and the like, and fold and collect books. The use of roll-to-roll paper rotary printing and post-press line assembly is the subject of this patent study.
Disclosure of Invention
The utility model aims to provide online processing equipment after line-up book printing, which solves the technical problem of production efficiency after line-up book printing.
In order to achieve the above purpose, the present utility model adopts the following technical scheme: the device comprises a collating and tearing machine, a sewing machine, a thread cutting device, a folding machine, a book collecting device and a paper cutter which are sequentially arranged and installed, wherein the thread cutting device is installed above a conveying mechanism II of the folding machine, and the collating and tearing machine, the sewing machine, the folding machine and the book collecting device are provided with a set of online control system.
According to a further technical scheme, the collating and tearing machine comprises a multi-gang paper feeding mechanism, a tearing mechanism and a conveying mechanism I; the paper feeding mechanism comprises a pair of paper feeding wheels, a pressing plate is arranged on the paper feeding wheels, and a pair of pressing rollers are arranged at the back of the paper feeding wheels.
According to a further technical scheme, the sewing machine comprises a set of sewing machine head, a left guide plate is arranged on the left side of the sewing machine head, and a starting photoelectric switch is arranged on the left guide plate; a right guide plate is arranged on the right side of the sewing machine head, and a stop photoelectric switch is arranged on the right guide plate.
According to a further technical scheme, the wire breaking device comprises a rotating body and a Zhou Chengzheng hexagon outside the rotating body, wherein three uniformly distributed peripheral surfaces are provided with mounting grooves, a cantilever knife rest is fixedly arranged in each mounting groove by using a hexagonal screw, one side of the head of the knife rest is provided with a protruding arc-shaped sharp mouth, and the head of the knife rest is fixedly provided with a blade by using a pressing plate and a screw; the center of the rotating body is provided with a bearing, the bearing is arranged at the tail end of a swing arm through a pin shaft, the position of the swing arm, which is close to the head, is hinged on a fixed plate through the bearing and a rotating shaft, an adjusting frame is fixedly arranged behind the rotating shaft of the fixed plate, an adjusting screw is arranged on the adjusting frame, and the adjusting screw is propped against the head of the swing arm.
According to a further technical scheme, the folding machine comprises a conveying mechanism II, a folding device, a shaping device and a conveying mechanism III which are sequentially installed, wherein the folding device comprises a grooved plate, a pneumatic folding knife is arranged on the grooved plate, a pair of rubber rolls are arranged below the grooved plate, and the shaping device comprises a pair of steel rolls and is installed right below the rubber rolls; the conveying mechanism III is arranged below the folding device and comprises an inclined plate, a lower conveying belt and an upper conveying belt, the belt surfaces of the lower conveying belt and the upper conveying belt are tightly attached together, and the belt speeds are the same.
Further technical scheme, receive this device and include the conveyer belt and receive this platform, the conveyer belt position is less than conveying mechanism III's export, and backward slope, receive this platform and be less than the conveyer belt export to install the baffle at the rear end.
Compared with the prior art, the utility model has the beneficial effects that: the online processing equipment after the line book printing comprises a collating and tearing machine, a sewing machine, a line breaking device, a book folding machine, a book collecting device and a paper cutting machine which are sequentially arranged and installed, wherein the equipment is mutually connected and provided with a set of online control system, the online operation is continuously carried out by using the post-printing processing of products, the middle part is not subjected to backlog and manual turnover of semi-finished products, the waiting time of working procedures is eliminated, the production efficiency is improved, the degree of automation is high, and the labor intensity are reduced. The online processing equipment after the line-up book printing solves the technical problem of production efficiency after the line-up book printing.
Drawings
FIG. 1 is a flow chart of the production process of the line-mounted product of the utility model.
Fig. 2 is a schematic diagram of the line-up post-press in-line processing apparatus of the present utility model.
FIG. 3 is a schematic top view of a sewing machine of the line-up post-press on-line processing apparatus of the present utility model.
Fig. 4 is a perspective view of a wire breaking device in the wire harness post-press on-line processing apparatus of the present utility model.
Description of the drawings: 1-line book-loading product, 2-collating and tearing machine, 3-sewing machine, 4-wire breaking device, 5-book folding machine, 6-book collecting device, 7-paper cutter and 8-on-line control system.
Detailed Description
In order to make the implementation objects, technical solutions and advantages of the present utility model more apparent, the following detailed description of embodiments of the present utility model will be given by way of example with reference to the accompanying drawings.
As shown in fig. 2, the present utility model provides an embodiment of a post-line processing apparatus for a wire harness book, which includes a collating and tearing machine 2, a sewing machine 3, a wire breaking device 4, a book folding machine 5, a book collecting device 6, and a paper cutter 7 sequentially arranged, wherein the wire breaking device 4 is arranged above a conveying mechanism II51 of the book folding machine 5, and the collating and tearing machine 2, the sewing machine 3, the book folding machine 5, and the book collecting device 6 have a set of on-line control systems 8.
The collating and tearing machine 2 comprises a multi-gang paper feeding mechanism 21, a paper feeding mechanism 22, a tearing mechanism 23 and a conveying mechanism I24; the paper feeding mechanism 22 comprises a pair of paper feeding wheels 221, a pressing plate 222 is arranged on the paper feeding wheels 221, a pair of pressing rollers 223 are arranged at the back of the paper feeding wheels, the multi-folding semi-finished products 11 are sequentially stacked together through the paper feeding mechanism 21 and fed into the paper feeding mechanism 22, and the multi-folding semi-finished products 11 are accurately positioned in an upper-lower mode through circular teeth of the paper feeding wheels 221 passing through conveying holes at two sides of the products and stably conveyed backwards; the assembled continuous folding semi-finished product 11 is torn into single products 12 along the folding line by the speed difference of two pairs of pressing rollers of the tearing mechanism 23, and is conveyed backwards by the conveying mechanism I24.
As shown in fig. 3, the sewing machine 3 comprises a set of sewing machine head 31, a left guide plate 32 is arranged at the left side of the sewing machine head 31, and a starting photoelectric switch 33 is arranged on the left guide plate 32; a right guide plate 34 is installed on the right side of the sewing machine head 32, and a stop photoelectric switch 35 is installed on the right guide plate 34. When the front end of the product reaches, the control sewing machine head 31 starts the sewing action, when the tail end of the single product 12 after being sewn leaves the stop photoelectric switch 35, the control sewing machine head 31 stops the sewing action, the single product 12 enters the sewing machine 3 under the drive of the conveying mechanism I24, and the positions of the left guide plate 32 and the right guide plate 34 can be adjusted to enable the single product 12 to be sewn and bound in the middle; and by adjusting the position of the start photoelectric switch 33 and the stop photoelectric switch 35 so that the front and rear products are not overlapped, a gap of 2-5 mm is kept, and sewing binding is well implemented.
As shown in fig. 4, the wire breaking device 4 includes a rotating body 41, a hexagon Zhou Chengzheng outside the rotating body 41, wherein three uniformly distributed outer peripheral surfaces are provided with mounting slots 411, a cantilever knife rest 42 is fixedly mounted in each mounting slot 411 by using a hexagonal screw, one side of the head of the knife rest 42 is provided with a protruding arc tip 421, and the head of the knife rest 42 is fixedly provided with a blade 44 by using a pressing plate 43 and a screw, so that the blade 44 can be conveniently replaced by the mounting method; the center of the rotating body 41 is provided with a bearing and is arranged at the tail end of a swing arm 46 through a pin shaft 45, the position of the swing arm 46 close to the head is hinged on a fixed plate 48 through the bearing and a rotating shaft 47, an adjusting frame 49 is fixedly arranged behind the rotating shaft 47 of the fixed plate 48, an adjusting screw 491 is arranged on the adjusting frame 49, and the adjusting screw 491 is propped against the head of the swing arm 46 and is used for adjusting the rotating angle of the swing arm 46, thereby adjusting the position of the tool rest 42. When the thread breaking device 4 works, the position of the cutter rest 42 is adjusted to ensure that the arc-shaped sharp nozzle 421 always contacts with a single product 12, and the arc-shaped sharp nozzle 421 is inserted when encountering a gap between two products, and drives the rotating body 41 under the action of product conveying force, so that the blade 44 cuts off the sewing thread.
The folding machine 5 comprises a conveying mechanism II51, a folding device 52, a shaping device 53 and a conveying mechanism III54 which are sequentially arranged, wherein the folding device 52 comprises a grooved plate 521, a pneumatic folding knife 522 is arranged on the grooved plate 521, a pair of rubber rollers 523 are arranged below the grooved plate 521, and the shaping device 53 comprises a pair of steel rollers and is arranged right below the rubber rollers 523. When the single product 12 reaches the grooved plate 521, the pneumatic folding knife 522 is driven by the air cylinder to fold the single product 12 down along the center line and enter the rubber roller 523 through the through hole groove of the grooved plate 521, and the shaped product 13 is formed by rotary extrusion of the rubber roller 523 and extrusion shaping by the steel roller of the shaping device 53. The conveying mechanism III54 comprises a sloping plate 541, a lower conveying belt 542 and an upper conveying belt 543 below the folding device 52, and the belt surfaces of the lower conveying belt 542 and the upper conveying belt 543 are closely attached together with the same belt speed. The shaped product 13 comes out of the shaping device 53, falls on the inclined plate 541, slides onto the lower conveying belt 542, and is conveyed backward by the lower conveying belt 542 and the upper conveying belt 543.
The book collecting device 6 comprises a conveying belt 61 and a book collecting table 62, wherein the conveying belt 61 is lower than the outlet of the conveying mechanism III54 and is inclined backwards, the book collecting table 62 is lower than the outlet of the conveying belt 61, and a baffle is arranged at the rear end; the speed of the conveyer belt 61 of the receiving device 6 is lower than that of the conveying mechanism III54 in operation, so that the shaped product 13 falls on the receiving device 6 and is overlapped after coming out of the conveying mechanism III53, and the shaped product is conveniently stacked and tidily on the receiving table 62.
The paper cutter 7 is arranged behind the book collecting device 6, the orderly stacked shaped products 13 can be directly taken out of the paper cutter 7 for trimming, the other three redundant parts except the edge of the sewing book spine are cut off according to the requirement of the finished product size, and meanwhile, the sewing thread ends are removed, so that the products are orderly and attractive, and the thread-mounted book product 1 is formed. And (5) boxing and warehousing to finish production.
The online control system 8 can simultaneously control the start and stop of the collating and tearing machine 2, the sewing machine 3, the book folding machine 5 and the book collecting device 6, so as to realize online automatic operation. Meanwhile, each device can be independently started and stopped, so that each device can be conveniently and independently debugged.
The line-up book production process flow of the embodiment shown in fig. 1 can be realized by using the line-up book post-printing on-line processing equipment of the embodiment, and the line-up book production process comprises the following steps:
100. and (3) split printing and folding: the roll paper is adopted as raw material, and is printed respectively according to two combined webs of the product by a rotary printing machine in a split mode, and meanwhile, processing such as punching conveying holes, folding lines, folding and the like is carried out on the printing machine to form a folding semi-finished product 11 for output. The two-page combined format refers to the format of the line-packaged book product 1 which is twice the size of a finished page, and the line-packaged book product 1 is formed into a finished product specification after being centered and folded, for example, the finished product is A4 specification, and at least is printed by using A3 paper, and then folded into the finished product A4 specification. The combined breadth of every two pages is a pair, and after each pair is printed, the paper is collected in a folding way, so that the continuity of the product can be kept, and the subsequent efficient gathering is convenient.
200. Gathering and tearing: the multi-stack orderly folded semi-finished products 11 are sequentially placed on a collating and tearing machine 2, collated sequentially, and torn into single products 12 along a folding line after collating, and are conveyed backwards through a conveying mechanism I24.
The method for gathering the pages in sequence comprises the following steps: the printed single-linked folding semi-finished products 11 are sequentially unfolded and overlapped together according to the set up-down linked sequence, circular teeth of a paper conveying wheel 221 of a paper conveying mechanism 22 of the collating and tearing machine 2 penetrate through conveying holes on two sides of the products to be positioned, and then the upper and lower linked products are orderly and stably conveyed backwards through a pressing plate 222 on the paper conveying wheel and a pressing roller 223 behind the paper conveying wheel.
300. Sewing and binding: the single products 12 are orderly arranged in parallel and enter the sewing machine 3 one by one under the drive of the conveying mechanism I24, the middle of the single products 12 are sewn and bound, and the sewing machine head 31 controls the sewing action through the photoelectric switch, so that the sewing of the single products 12 is continuous but a gap of 2-5 mm exists between each two parts.
The method for controlling the sewing action of the sewing machine head 31 through the photoelectric switch is as follows: a start photoelectric switch 33 is arranged on a left guide plate 32 at the sewing position of the sewing machine head 31, and the sewing machine head 31 is controlled to start the sewing action when the front end of the product reaches; a stop photoelectric switch 35 is mounted on a right guide plate 34 at the sewing position of the sewing machine head 31, and the sewing machine head 31 is controlled to stop the sewing operation when the tail end of the single product 12 after sewing leaves the stop photoelectric switch 35.
400. And (5) wire breakage conveying: the sewn single product 12 is conveyed into the folding device 52 through a conveying mechanism II51, and a thread breaking device 4 is arranged at the front end of the conveying mechanism II51 to cut off the sewing thread at the gap of the continuously sewn single product 12. Since the sewing is continuous and the sewing thread is continuous, the connecting sewing thread between each single product 12 is cut in this process.
500. Folding and shaping: when the single product 12 reaches the folding device 52, the single product 12 is folded in half along the sewing line by the pneumatic folding knife 522, enters the rubber roller 523 for rotary extrusion, and is extruded and shaped by the shaping device 53 to form the shaped product 13. The folded product has its sewing thread as a spine, and is flattened by two presses of the glue roller 523 and the shaping device 53.
600. And (3) carrying: the shaped product 13 is discharged from the shaping device 53 and falls onto the conveying mechanism III54, slides onto the lower conveyor belt 542 via the inclined plate 541, and enters the nip between the lower conveyor belt 542 and the upper conveyor belt 543 to be conveyed backward.
700. Stacking and collecting: the shaped products 13 fall on the collecting device 6 after coming out of the conveying mechanism III54, and the shaped products 13 are partially overlapped and conveyed to the collecting table 62 for orderly stacking by setting the speed of the conveying belt 61 of the collecting device 6 to be lower than that of the conveying mechanism III 54.
800. Trimming: and cutting off three redundant edges except for the sewing edge of the stacked shaped products 13 according to the product size requirement by using a paper cutter 7 to form the finished product line-mounted product 1. The sewing edge is the spine, and the product specification is unified and tidy by cutting off the excess materials on the other three sides, so that the product meets the requirement of a finished product.
The technical scheme of the utility model uses common materials, is suitable for industrial production, and has realizability and practicability.
Claims (6)
1. The online processing equipment after the line dress book seal is characterized in that: the automatic folding machine comprises a gathering sheet tearing machine, a sewing machine, a thread cutting device, a folding machine, a book collecting device and a paper cutter which are sequentially arranged and installed, wherein the thread cutting device is installed above a conveying mechanism II of the folding machine, and the gathering sheet tearing machine, the sewing machine, the folding machine and the book collecting device are provided with a set of online control system.
2. The line-mount post-press on-line processing apparatus of claim 1, further characterized by: the collating and tearing machine comprises a multi-gang paper feeding mechanism, a tearing mechanism and a conveying mechanism I; the paper feeding mechanism comprises a pair of paper feeding wheels, a pressing plate is arranged on the paper feeding wheels, and a pair of pressing rollers are arranged at the back of the paper feeding wheels.
3. The line-mount post-press on-line processing apparatus of claim 2, further characterized by: the sewing machine comprises a set of sewing machine head, a left guide plate is arranged at the left side of the sewing machine head, and a starting photoelectric switch is arranged on the left guide plate; a right guide plate is arranged on the right side of the sewing machine head, and a stop photoelectric switch is arranged on the right guide plate.
4. The line-mount post-press on-line processing apparatus of claim 3, further characterized by: the wire breaking device comprises a rotating body, wherein the outer side of the rotating body is Zhou Chengzheng hexagonal, the three uniformly distributed peripheral surfaces are provided with mounting grooves, a cantilever tool rest is fixedly arranged in each mounting groove by using a hexagonal screw, one side of the tool rest head is provided with a protruding arc-shaped sharp nozzle, and the tool rest head is fixedly provided with a blade by using a pressing plate and a screw; the center of the rotating body is provided with a bearing, the bearing is arranged at the tail end of a swing arm through a pin shaft, the position of the swing arm, which is close to the head, is hinged on a fixed plate through the bearing and a rotating shaft, an adjusting frame is fixedly arranged behind the rotating shaft of the fixed plate, an adjusting screw is arranged on the adjusting frame, and the adjusting screw is propped against the head of the swing arm.
5. The line-mount post-press on-line processing apparatus of claim 4, further characterized by: the folding machine comprises a conveying mechanism II, a folding device, a shaping device and a conveying mechanism III which are sequentially arranged, wherein the folding device comprises a grooved plate, a pneumatic folding knife is arranged on the grooved plate, a pair of rubber rolls are arranged below the grooved plate, and the shaping device comprises a pair of steel rolls and is arranged right below the rubber rolls; the conveying mechanism III is arranged below the folding device and comprises an inclined plate, a lower conveying belt and an upper conveying belt, the belt surfaces of the lower conveying belt and the upper conveying belt are tightly attached together, and the belt speeds are the same.
6. The line-mount post-press on-line processing apparatus of claim 5, further characterized by: the book collecting device comprises a conveying belt and a book collecting table, the position of the conveying belt is lower than the outlet of the conveying mechanism III, the conveying belt is inclined backwards, the book collecting table is lower than the outlet of the conveying belt, and a baffle is arranged at the rear end of the book collecting table.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321257000.0U CN219856550U (en) | 2023-05-23 | 2023-05-23 | Online processing equipment after line dress book seal |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202321257000.0U CN219856550U (en) | 2023-05-23 | 2023-05-23 | Online processing equipment after line dress book seal |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219856550U true CN219856550U (en) | 2023-10-20 |
Family
ID=88343305
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202321257000.0U Active CN219856550U (en) | 2023-05-23 | 2023-05-23 | Online processing equipment after line dress book seal |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219856550U (en) |
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2023
- 2023-05-23 CN CN202321257000.0U patent/CN219856550U/en active Active
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