CN211073857U - Book cover cutting device - Google Patents
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- CN211073857U CN211073857U CN201922087961.1U CN201922087961U CN211073857U CN 211073857 U CN211073857 U CN 211073857U CN 201922087961 U CN201922087961 U CN 201922087961U CN 211073857 U CN211073857 U CN 211073857U
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Abstract
Description
技术领域technical field
本实用新型涉及纸张加工技术领域,具体地涉及一种书皮裁切装置,用于书皮的裁切。The utility model relates to the technical field of paper processing, in particular to a book cover cutting device, which is used for cutting book covers.
背景技术Background technique
书皮的未加工料是成卷的皮革,制备书皮时需要将成卷的皮革按照尺寸需求裁开而成。The raw material of the book cover is rolled leather, which needs to be cut according to the size requirements when preparing the book cover.
传统的书皮裁切方式有两种,一种是手工裁切,先在切割板上按照标定好的尺寸用刀片进行粗切片,将卷料切成片,再将片料按照书皮尺寸需求裁成书皮,这种方式工序繁琐落后,人工劳动强度大,但裁切效率低;第二种是借助裁切机进行裁切,先将卷料通过辊式裁切机进行不完全式初裁,裁后的成品依然呈卷料卷在成品辊上,再将成品辊上经过初裁的卷料进行二次人工或机器片裁,此种模式相对于第一种手工剪裁方式来说,裁切速度得到了提升,使得裁切效率得到提高,并且减少了人工作业需求。There are two traditional book cover cutting methods. One is manual cutting. First, rough slicing is performed on the cutting board with a blade according to the calibrated size, and the roll material is cut into pieces, and then the pieces are cut according to the book cover size requirements. Book cover, this method is cumbersome and backward in process and labor-intensive, but the cutting efficiency is low; the second is to cut with the help of a cutting machine. The finished product is still rolled on the finished roll in the form of a roll, and then the initial cut roll on the finished roll is cut manually or by machine. Compared with the first manual cutting method, the cutting speed is higher. It has been improved, so that the cutting efficiency is improved, and the need for manual work is reduced.
但在实际使用过程中仍然存在很多限制:裁切料需要再不同裁切机之间周转,浪费大量搬运时间和搬运设备及人力,使得裁切成本高;裁切过程中,拆、卷工序重复,裁切提速困难,效率提升瓶颈大。However, there are still many limitations in the actual use process: the cutting material needs to be turned between different cutting machines, which wastes a lot of handling time, handling equipment and manpower, which makes the cutting cost high; Repeatedly, it is difficult to speed up cutting, and the bottleneck of efficiency improvement is large.
实用新型内容Utility model content
本实用新型的目的在于:为了解决现有书皮裁切效率低、工序繁琐成本高的问题,本实用新型提供一种一体式高效率的书皮裁切装置。The purpose of the utility model is to provide an integrated high-efficiency book cover cutting device in order to solve the problems of low efficiency in cutting the existing book cover, complicated procedures and high cost.
本实用新型为了实现上述目的具体采用以下技术方案:一种书皮裁切装置,包括放卷机构和裁切机构,所述裁切机构包括支架,所述支架上设有裁切台,所述裁切台的末端设有竖切机构,所述裁切台上设有横切机构以及将书皮从裁切台的前端依次传送至横切机构和竖切机构的传送机构;所述传送机构包括设置在裁切台两侧的传送条,两个传送条之间的宽度小于或等于书皮卷料的宽度,每个传送条包括上下相向设置的两个滚轴传送带,上下两个滚轴传送带的接触面与裁切台平齐;所述横切机构包括跨设在裁切台上的刀架,所述刀架上设有横切刀以及驱动横切刀上下运动的升降驱动机构;所述竖切机构包括转动设置的裁切辊和与裁切辊相配合的辅助辊,以及驱动裁切辊和辅助辊相向旋转的电机,所述裁切辊的圆周上设有多个环形裁切刀,辅助辊上设有与多个环形裁切刀一一吻合的多个环形裁切槽。In order to achieve the above purpose, the present invention specifically adopts the following technical solutions: a book cover cutting device, comprising an unwinding mechanism and a cutting mechanism, the cutting mechanism comprises a bracket, and a cutting table is arranged on the bracket, and the cutting The end of the table is provided with a vertical cutting mechanism, and the cutting table is provided with a cross-cutting mechanism and a transfer mechanism that sequentially transfers the book cover from the front end of the cutting table to the cross-cutting mechanism and the vertical cutting mechanism; The conveyor bars on both sides of the cutting table, the width between the two conveyor bars is less than or equal to the width of the book cover roll, each conveyor bar includes two roller conveyor belts arranged opposite to each other, and the contact surfaces of the upper and lower roller conveyor belts It is flush with the cutting table; the cross-cutting mechanism includes a knife rest arranged across the cutting table, and the knife rest is provided with a cross-cutting knife and a lift drive mechanism that drives the cross-cutting knife to move up and down; the vertical cutting The mechanism includes a rotatably arranged cutting roll and an auxiliary roll matched with the cutting roll, and a motor that drives the cutting roll and the auxiliary roll to rotate in opposite directions. The roller is provided with a plurality of annular cutting grooves which are matched with a plurality of annular cutting knives one by one.
优选地,所述放卷机构包括放卷架和转动连接在放卷架上的放卷辊。Preferably, the unwinding mechanism includes an unwinding stand and an unwinding roller rotatably connected to the unwinding stand.
优选地,所述支架上设有张紧辊,所述张紧辊设置在放卷机构和裁切台的进料端之间。Preferably, a tensioning roller is provided on the bracket, and the tensioning roller is arranged between the unwinding mechanism and the feeding end of the cutting table.
优选地,所述裁切台上靠近放卷机构的一端设有进料导向机构,所述进料导向机构包括设置在裁切台两侧的导向板,两个导向板的进料端成广口状。Preferably, the end of the cutting table close to the unwinding mechanism is provided with a feeding guide mechanism, the feeding guide mechanism includes guide plates arranged on both sides of the cutting table, and the feeding ends of the two guide plates are wide. Mouth-like.
优选地,所述升降驱动机构包括气缸,气缸的缸体固定设置在刀架上,气缸的伸缩杆竖直向下与横切刀的顶部固定连接。Preferably, the elevating drive mechanism includes an air cylinder, the cylinder body of the air cylinder is fixedly arranged on the tool rest, and the telescopic rod of the air cylinder is vertically downward and fixedly connected with the top of the cross-cutting knife.
优选地,所述刀架的两侧设有导向槽,所述横切刀的两端滑动连接在导向槽内。Preferably, two sides of the knife holder are provided with guide grooves, and both ends of the cross-cutting knife are slidably connected in the guide grooves.
本实用新型的有益效果如下:The beneficial effects of the present utility model are as follows:
1.本实用新型设置放卷机构为裁切机构直接供料,避免物料多次转运;裁切机构包括横切机构、竖切机构以及将书皮从裁切台的前端依次传送至横切机构和竖切机构的传送机构;使卷料书皮在裁切台上依次进行横切和竖切,工序连续不重复,且进一步避免了第一道裁切工序和第二道裁切工序间的转运,大量节省了周转时间的同时节约了设备成本和人工成本,整体装置集成性强,生产节拍紧凑,自动化程度高,裁切效率得到大幅度提升;1. The utility model sets the unwinding mechanism for the direct feeding of the cutting mechanism to avoid multiple transfers of materials; the cutting mechanism includes a cross-cutting mechanism, a vertical cutting mechanism, and the book cover is sequentially transferred from the front end of the cutting table to the cross-cutting mechanism and the cross-cutting mechanism. The conveying mechanism of the vertical cutting mechanism; the rolled book cover can be cut horizontally and vertically on the cutting table in turn, the process is continuous and not repeated, and the transfer between the first cutting process and the second cutting process is further avoided. It saves a lot of turnaround time and saves equipment costs and labor costs. The overall device has strong integration, compact production rhythm, high degree of automation, and cutting efficiency is greatly improved;
2.本实用新型的传送机构包括设置在裁切台两侧的传送条,每个传送条包括上下相向设置的两个滚轴传送带,两个滚轴传送带的接触面与裁切台平齐,书皮的两侧插入两个上下相向设置的式滚轴传送带的接触面,使得书皮在传送条的引导下在裁切台上向前传送,上下相向设置的式滚轴传送带不仅起到卷料的传送作用,也起到卷料的展平压平作用,使得卷料在裁切台上平整舒展的向前传送,便于后续裁切,传送条结构简单,集传送渔展平功能一体,实用性高;2. The transmission mechanism of the present utility model includes transmission bars arranged on both sides of the cutting table, each transmission bar includes two roller conveyor belts arranged up and down opposite to each other, and the contact surfaces of the two roller conveyor belts are flush with the cutting table, The two sides of the book cover are inserted into the contact surfaces of the two upper and lower roller conveyor belts arranged opposite to each other, so that the book cover is transported forward on the cutting table under the guidance of the conveyor bar. The conveying function also plays the role of flattening and flattening the coil material, so that the coil material can be conveyed flat and stretched forward on the cutting table, which is convenient for subsequent cutting. high;
3.本实用新型的横切机构包括跨设在裁切台上的刀架,所述刀架上设有横切刀以及驱动横切刀上下运动的升降驱动机构,配合传送条的式传送,横切刀间隔性向下运动,实现对裁切台上的书皮来料等间距裁切,整体结构简单功能稳定;3. The cross-cutting mechanism of the present utility model includes a knife rest that is arranged across the cutting table, and the knife rest is provided with a cross-cutting knife and a lift drive mechanism that drives the cross-cutting knife to move up and down, and cooperates with the transmission of the conveying bar. The cross-cutting knife moves downward at intervals to realize equal-space cutting of the incoming book cover on the cutting table, and the overall structure is simple and stable in function;
4.本实用新型设置竖切机构,竖切机构包括设置在传送条传送末端的裁切辊、与裁切辊相配合的辅助辊和驱动裁切辊和辅助辊相向旋转的电机,裁切辊的圆周上设有多个环形裁切刀,辅助辊上设有与多个环形裁切刀一一吻合的多个环形裁切槽,经过横切的书皮经过裁切台下料时通过竖切机构直接进行二次裁切,裁切辊可根据裁切规格灵活调整,结构简单裁切精度高;4. The utility model is provided with a vertical cutting mechanism. The vertical cutting mechanism includes a cutting roller arranged at the transmission end of the transmission strip, an auxiliary roller matched with the cutting roller, and a motor that drives the cutting roller and the auxiliary roller to rotate in opposite directions. There are a plurality of annular cutting knives on the circumference of the s The mechanism directly performs secondary cutting, the cutting roller can be flexibly adjusted according to the cutting specifications, the structure is simple and the cutting precision is high;
5.本实用新型设置张紧辊,张紧辊设置在放卷机构和裁切台的进料端之间,进一步确保进料平整;5. The utility model is provided with a tensioning roller, which is arranged between the unwinding mechanism and the feeding end of the cutting table to further ensure the smoothness of the feeding;
6.本实用新型的裁切台上靠近放卷机构的一端设有进料导向机构,进料导向机构包括设置在裁切台两侧的导向板,两个导向板的进料端成广口状,使书皮在进入传送条前再次进行角度调整,避免书皮倾斜进入传送条,影响传送条的传送及后续裁切质量。6. The cutting table of the present utility model is provided with a feeding guide mechanism at one end close to the unwinding mechanism. The feeding guide mechanism includes guide plates arranged on both sides of the cutting table, and the feeding ends of the two guide plates have wide openings. In this way, the book cover can adjust the angle again before entering the conveying bar, so as to prevent the book cover from entering the conveying bar obliquely, which will affect the conveying and subsequent cutting quality of the conveying bar.
附图说明Description of drawings
图1是本实用新型的立体图;1 is a perspective view of the present utility model;
图2是本实用新型的主视图。Figure 2 is a front view of the present invention.
附图标记:1-支架、2-导向板、3-裁切台、4-气缸、5-刀架、6-横切刀、7-传送条、8-裁切辊、9-环形裁切刀、10-放卷架、11-放卷辊、12-书皮卷料、13-张紧辊、14-滚轴传送带、15-切缝、16-过渡板、17-辅助辊、18-环形裁切槽Reference numerals: 1-bracket, 2-guide plate, 3-cutting table, 4-air cylinder, 5-knife rest, 6-cross-cutting knife, 7-transmission bar, 8-cutting roller, 9-ring cutting Knife, 10-unwinding stand, 11-unwinding roller, 12-book cover roll, 13-tensioning roller, 14-roller conveyor belt, 15-cutting slit, 16-transition plate, 17-auxiliary roller, 18-ring cutting groove
具体实施方式Detailed ways
为使本实用新型实施例的目的、技术方案和优点更加清楚,下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本实用新型一部分实施例,而不是全部的实施例。通常在此处附图中描述和示出的本实用新型实施例的组件可以以各种不同的配置来布置和设计。In order to make the purposes, technical solutions and advantages of the embodiments of the present utility model clearer, the technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. The embodiments described above are a part of the embodiments of the present invention, but not all of the embodiments. The components of the embodiments of the invention generally described and illustrated in the drawings herein may be arranged and designed in a variety of different configurations.
因此,以下对在附图中提供的本实用新型的实施例的详细描述并非旨在限制要求保护的本实用新型的范围,而是仅仅表示本实用新型的选定实施例。基于本实用新型中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。Accordingly, the following detailed description of the embodiments of the invention provided in the accompanying drawings is not intended to limit the scope of the invention as claimed, but is merely representative of selected embodiments of the invention. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
应注意到:相似的标号和字母在下面的附图中表示类似项,因此,一旦某一项在一个附图中被定义,则在随后的附图中不需要对其进行进一步定义和解释。此外,术语“第一”、“第二”等仅用于区分描述,而不能理解为指示或暗示相对重要性。It should be noted that like numerals and letters refer to like items in the following figures, so once an item is defined in one figure, it does not require further definition and explanation in subsequent figures. Furthermore, the terms "first", "second", etc. are only used to differentiate the description and should not be construed to indicate or imply relative importance.
在本实用新型实施方式的描述中,需要说明的是,术语“内”、“外”、“上”等指示的方位或位置关系为基于附图所示的方位或位置关系,或者是该实用新型产品使用时惯常摆放的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。In the description of the embodiments of the present invention, it should be noted that the orientation or positional relationship indicated by the terms "inside", "outside", "upper", etc. is based on the orientation or positional relationship shown in the accompanying drawings, or the practical The orientation or positional relationship that is usually placed when the new product is used is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, Therefore, it cannot be construed as a limitation of the present invention.
实施例1Example 1
如图1和图2所示,本实施例提供一种书皮裁切装置,包括放卷机构和设置在放卷机构左侧的裁切机构,优选地,所述放卷机构使用已有的常规结构即可,包括放卷架10和转动连接在放卷架10上的放卷辊11,书皮卷套设在放卷辊11上可自由旋转,所述裁切机构包括支架1,所述支架1上设有裁切台3,裁切台3的左端设有竖切机构,裁切台3上设有横切机构以及将书皮从裁切台3的右端依次传送至横切机构和竖切机构的传送机构;所述传送机构包括设置在裁切台3前后两侧的传送条7,两个传送条7最外沿之间的宽度等于书皮卷料12的宽度,每个传送条7包括上下相向设置的两个滚轴传送带14,上下两个滚轴传送带14的接触面形成书皮输送面,书皮输送面与裁切台3平齐;所述横切机构包括跨设在裁切台3上的刀架5,所述刀架5上固定安装有气缸4,气缸4的伸缩杆竖直向下与横切刀6的顶部固定连接,横切刀6的长度大于等于书皮卷料12的宽度,确保书皮全部切断,如图2所述,横切刀6的切线位于传送条7中间,两个传送条7的上端的滚轴传送带14留有切缝15,且与切缝15对其的下端的滚轴传送带14上包有略宽于切缝15、高度与裁切台3等高的过渡板16,切缝15与过渡板16的设置便于横切刀6顺利落下并将书皮完整切断,由于切缝15宽度小,所以书皮被切断后,也不会影响切断的书皮继续在传送条7传动下平整输送,优选地,为了进一步保证横切刀6上下运行的稳定性,在刀架5的两侧设有竖直的导向槽(图中未示出),横切刀6的两端滑动连接在导向槽内。As shown in FIG. 1 and FIG. 2 , this embodiment provides a book cover cutting device, including an unwinding mechanism and a cutting mechanism disposed on the left side of the unwinding mechanism. Preferably, the unwinding mechanism uses an existing conventional The structure is sufficient, including an
在本实施例中,竖切机构包括转动连接在支架1上的裁切辊8和与裁切辊8相配合的辅助辊17,裁切辊8和辅助辊17由电机(图中未示出)驱动相向旋转,裁切辊8的圆周上等距设有两个环形裁切刀9,辅助辊17上设有与两个环形裁切刀9一一吻合的两个环形裁切槽18。In this embodiment, the vertical cutting mechanism includes a cutting
实用本实用新型进行书皮裁切时,将书皮卷套设在放卷辊11上,并将书皮卷料12的料头的两侧平整塞进两个传送条7的书皮输送面由传送条7向前平整匀速传动,气缸4驱动横切刀6间隔性向下运动对书皮进行等距裁切,裁切后的书皮块继续由传送条7向末端传送,经裁切辊8和辅助辊17之间传出,书皮块经过裁切辊8和辅助辊17时,被环形切刀进行竖向裁切成小块,完整书皮的裁切,其中,横切刀6的切割间距可通过调节间隔时间灵活调整,裁切辊8可根据书皮大小需求的变化进行更换,通用性强。When the utility model cuts the book cover, the book cover roll is sleeved on the unwinding
当然,两个传送条也可以使用间歇式滚轴传送带,间歇间隔根据书皮长度需求调整,在停止传送的间隙进行横切,滚轴传送带由电机驱动旋转,根据设备规格不同可选市场上不同规模、长度的滚轴传送带,在此不做唯一性限定。Of course, the two conveyors can also use intermittent roller conveyors. The intermittent interval is adjusted according to the length of the book cover, and the cross-cutting is carried out in the gap when the transmission is stopped. The roller conveyor is driven by the motor to rotate, and can be selected according to different equipment specifications. Different scales in the market , The length of the roller conveyor belt is not uniquely limited here.
需要说明的是,整个裁切过程可以通过PLC控制器进行控制,滚轴传送带、气缸、驱动裁切辊和辅助辊相向旋转的电机均可电性连接至PLC控制器,自动化程度高,裁切精度和效率均得到有效提升,其中,PLC控制器选用现在市场上已成熟的PLC控制器成品,实现控制功能即可,不对具体型号进行约束,PLC控制器控制滚轴传送带、电机、气缸的手段属于常规手段,广泛应用于工业自动化领域,在次不再赘述。It should be noted that the entire cutting process can be controlled by a PLC controller. The roller conveyor, the air cylinder, the motors that drive the cutting rollers and the auxiliary rollers to rotate in opposite directions can be electrically connected to the PLC controller, with a high degree of automation and cutting. The precision and efficiency have been effectively improved. Among them, the PLC controller selects the mature PLC controller products on the market, and can realize the control function without restricting the specific model. The PLC controller controls the roller conveyor belt, motor and cylinder. It is a conventional method and is widely used in the field of industrial automation, and will not be repeated here.
实施例2Example 2
如图2所示,本实施例在实施例1的基础上进一步优化,具体地为:As shown in Figure 2, this embodiment is further optimized on the basis of
所述支架1上设有上下两个张紧辊13,两个张紧辊13设置在放卷机构和裁切台3的进料端之间,张紧辊13的设置进一步提升来料的平整性,避免受力不均造成来料倾斜、叠压,影响裁切机构的稳定运行。The
实施例3Example 3
如图1所示,本实施例在实施例1和实施例2的基础上进一步优化,具体地为:As shown in Figure 1, this embodiment is further optimized on the basis of
裁切台3上靠近放卷机构的一端设有进料导向机构,进料导向机构包括设置在裁切台3两侧的导向板2,两个导向板2的进料端成广口状,其目的在于使书皮在进入传送条7前再次进行角度调整,避免书皮倾斜进入传送条7,影响传送条7的传送及后续裁切质量。The end of the cutting table 3 close to the unwinding mechanism is provided with a feeding guide mechanism. The feeding guide mechanism includes
Claims (6)
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| CN112621863A (en) * | 2021-01-18 | 2021-04-09 | 天津大学 | Automatic cutting system |
| CN112809793A (en) * | 2021-01-20 | 2021-05-18 | 刘小婷 | Cutting equipment of sack production usefulness |
| CN112809768A (en) * | 2020-12-30 | 2021-05-18 | 诸暨市升派包装材料有限公司 | Cutting device for building heat transfer film processing |
| CN112959408A (en) * | 2021-04-15 | 2021-06-15 | 武汉鑫泽宇防水材料科技有限公司 | Multifunctional asphalt waterproof coiled material cutting device and using method thereof |
| CN113232958A (en) * | 2021-06-17 | 2021-08-10 | 龙游旭荣纸业有限公司 | High-stiffness napkin production line and production process thereof |
| CN113977688A (en) * | 2021-10-25 | 2022-01-28 | 广州华夏职业学院 | Device is tailor with document location to accounting specialty |
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| CN114451574A (en) * | 2022-02-08 | 2022-05-10 | 昆明鼎承科技有限公司 | Strip slitting device |
| CN116921761A (en) * | 2023-08-01 | 2023-10-24 | 江东电子材料有限公司 | Cutting device and cutting production line |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN112809768A (en) * | 2020-12-30 | 2021-05-18 | 诸暨市升派包装材料有限公司 | Cutting device for building heat transfer film processing |
| CN112621863A (en) * | 2021-01-18 | 2021-04-09 | 天津大学 | Automatic cutting system |
| CN112809793A (en) * | 2021-01-20 | 2021-05-18 | 刘小婷 | Cutting equipment of sack production usefulness |
| CN112809793B (en) * | 2021-01-20 | 2023-08-15 | 南京中隐客归网络科技有限公司 | Cutting equipment for cloth bag production |
| CN112959408A (en) * | 2021-04-15 | 2021-06-15 | 武汉鑫泽宇防水材料科技有限公司 | Multifunctional asphalt waterproof coiled material cutting device and using method thereof |
| CN113232958A (en) * | 2021-06-17 | 2021-08-10 | 龙游旭荣纸业有限公司 | High-stiffness napkin production line and production process thereof |
| CN113977688B (en) * | 2021-10-25 | 2023-08-04 | 广州华夏职业学院 | A document positioning and cutting device for accounting profession |
| CN113977688A (en) * | 2021-10-25 | 2022-01-28 | 广州华夏职业学院 | Device is tailor with document location to accounting specialty |
| CN114104790A (en) * | 2021-10-26 | 2022-03-01 | 深圳市优凯特粘胶制品有限公司 | A rubberizing device for anti-dazzling screen production |
| CN114104790B (en) * | 2021-10-26 | 2024-04-16 | 深圳市优凯特粘胶制品有限公司 | A rubberizing device for anti-dazzling screen production |
| CN114147783A (en) * | 2021-12-07 | 2022-03-08 | 利辛县富亚纱网有限公司 | A kind of cutting machine and method for producing and processing gauze mesh with guiding function |
| CN114451574A (en) * | 2022-02-08 | 2022-05-10 | 昆明鼎承科技有限公司 | Strip slitting device |
| CN116921761A (en) * | 2023-08-01 | 2023-10-24 | 江东电子材料有限公司 | Cutting device and cutting production line |
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