CN219830853U - Intelligent vision detection platform - Google Patents
Intelligent vision detection platform Download PDFInfo
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- CN219830853U CN219830853U CN202320848085.3U CN202320848085U CN219830853U CN 219830853 U CN219830853 U CN 219830853U CN 202320848085 U CN202320848085 U CN 202320848085U CN 219830853 U CN219830853 U CN 219830853U
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- 238000001514 detection method Methods 0.000 title claims abstract description 40
- 230000000007 visual effect Effects 0.000 claims abstract description 32
- 238000003384 imaging method Methods 0.000 claims description 45
- 238000007689 inspection Methods 0.000 claims description 10
- 230000001681 protective effect Effects 0.000 claims description 6
- 239000002994 raw material Substances 0.000 claims description 6
- 229910052751 metal Inorganic materials 0.000 claims description 4
- 239000002184 metal Substances 0.000 claims description 4
- 229910052782 aluminium Inorganic materials 0.000 claims description 3
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 3
- 238000005452 bending Methods 0.000 claims description 3
- 238000011179 visual inspection Methods 0.000 description 6
- 238000000034 method Methods 0.000 description 5
- 230000005540 biological transmission Effects 0.000 description 2
- 230000002035 prolonged effect Effects 0.000 description 2
- 238000003908 quality control method Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000001276 controlling effect Effects 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
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Abstract
The utility model relates to an intelligent visual detection platform which comprises a rack, a visual detection mechanism, a carrying robot, a stock bin component and a controller, wherein the rack is arranged on the rack; the visual detection mechanism, the carrying mechanism and the carrying robot are longitudinally arranged at the top of the frame in a straight line; the storage bin parts are arranged along the working range circumference array of the transfer robot, and the controller is arranged on the inner side of the frame. The utility model has the advantages of convenient operation, strong adaptability to working environment, safe use, high efficiency, convenience and the like, and is more suitable for the needs of users.
Description
Technical Field
The utility model relates to the technical field of visual detection, in particular to an intelligent visual detection platform for detecting and classifying and storing car lamp appearances.
Background
The car light is an important part in the car, and the decline of lamp structural quality directly influences the light efficiency, life-span and the reliability of car light. Traditional car light outward appearance detects and inspects through the manual work, and this kind of mode is difficult to guarantee car light quality control's validity and uniformity, proposes an intelligent visual detection platform who carries out intelligent detection outside the car light by means of industrial robot cooperation visual technique at present.
Disclosure of Invention
In order to solve the technical problems, the intelligent visual detection platform provided by the utility model is reasonable in structural design and simple to operate, and can effectively solve the problem that the effectiveness and consistency of the quality control of the car lamp are difficult to ensure in the existing car lamp production process.
The technical scheme of the utility model is as follows: an intelligent visual inspection platform comprises a rack, a visual inspection mechanism, a carrying robot, a stock bin component and a controller; the visual detection mechanism, the carrying mechanism and the carrying robot are longitudinally arranged at the top of the frame in a straight line; the storage bin parts are arranged along the working range circumference array of the transfer robot, and the controller is arranged on the inner side of the frame;
wherein: the carrying robot is used for grabbing the car lamp to be detected, which is transported by the carrying mechanism, and carrying the car lamp to the upper part of the visual detection mechanism for imaging, imaging data are fed back to the controller for analysis and processing, processed data are fed back to the carrying robot, and the carrying robot places the car lamp to the corresponding stock bin part according to the feedback result.
On the basis of the above embodiment, the visual detection mechanism includes an imaging part and a photographing part; the image component is arranged in front of the shooting component along a shooting light path; the imaging component is used for imaging the plane mirror of the car lamp carried by the carrying robot; the photographing part is used for photographing imaging on the imaging part.
In accordance with the above embodiment, the imaging component includes an L-shaped imaging support, one side of which is adjustably mounted with an imaging cartridge; a plane mirror is obliquely arranged on the inner side of the imaging box; the imaging box is internally provided with a light source which is positioned above the plane mirror.
On the basis of the above embodiment, the photographing part includes a photographing bracket; the CCD industrial camera is adjustably mounted on the shooting support, a protective cover is arranged on the shooting support, and the CCD industrial camera is arranged inside the protective cover.
On the basis of the embodiment, the carrying robot is a six-axis industrial robot, and the output end of the carrying robot is connected with a pneumatic clamping jaw.
On the basis of the embodiment, the carrying mechanism comprises a carrying linear module which is horizontally and transversely arranged; the output end of the carrying straight line module is fixedly provided with a raw material disc; the raw material disc and the storage bin part are arranged in a structure consistent with each other.
On the basis of the embodiment, the stock bin part comprises a bottom plate, a guard plate which is made of sheet metal in a bending mode is arranged on the bottom plate in an adjustable and mirror image mode, and a positioning rod is detachably arranged on one side of the guard plate.
On the basis of the embodiment, the aluminum profiles with the mounting grooves are arranged on the top of the frame in an array mode.
Compared with the prior art, the utility model has the following beneficial effects:
1) According to the intelligent visual detection platform provided by the utility model, through the arrangement of the visual detection mechanism, the carrying mechanism and the carrying robot, the automatic carrying to the visual detection station for detection can be realized, the six-axis robot can be used for carrying out multi-face scanning shooting on the car lamp, the appearance of the whole car lamp can be shot and detected, the position of the end effector of the robot can be regulated according to actual conditions, and the detection efficiency is greatly improved;
2) According to the intelligent visual detection platform, through the arrangement of the visual detection mechanism, the carrying mechanism and the carrying robot, the specific carrying robot is used for grabbing the car lamp to be detected transported by the carrying mechanism and carrying the car lamp to the position above the visual detection mechanism for imaging, and imaged data are fed back to the controller for analysis processing, so that parameters of the shape of a product are obtained, and the detection efficiency is greatly improved;
3) According to the utility model, the imaging part is used for shooting the imaging on the imaging part for checking, so that the phenomenon that the industrial robot bumps into the whole visual detection mechanism due to improper operation can be effectively avoided, and the service life of the whole equipment is prolonged;
4) According to the intelligent visual detection platform, the light source is arranged on the inner side of the imaging box, so that detection errors caused by light outside the operation chamber can be prevented, loss caused by the errors is prevented, and the intelligent visual detection platform has the advantages of being simple in transmission loop, convenient to operate, high in working environment adaptability, safe, efficient and convenient to use and the like, and is more suitable for the needs of users.
Drawings
For further illustration of the various embodiments, the utility model is provided with the accompanying drawings. The accompanying drawings, which are incorporated in and constitute a part of this disclosure, illustrate embodiments and together with the description, serve to explain the principles of the embodiments. With reference to these matters, one of ordinary skill in the art will understand other possible embodiments and advantages of the present utility model. The components in the figures are not drawn to scale and like reference numerals are generally used to designate like components.
FIG. 1 is a schematic three-dimensional structure of an intelligent visual inspection platform according to the present utility model;
FIG. 2 is an exploded view of the intelligent vision inspection platform of the present utility model.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
The present utility model will be further described in detail below with reference to the drawings and detailed description for the purpose of enabling those skilled in the art to better understand the aspects of the present utility model.
Referring to fig. 1 to 2, an intelligent vision inspection platform includes a frame 1, a vision inspection mechanism 2, a carrying mechanism 3, a transfer robot 4, a stock bin section 5, and a controller. Wherein: the frame 1 is a cuboid frame structure with common outer sheet metal parts and bottom assembled with movable wheels. The controller is used for controlling the operation of the visual inspection platform, and an automatic control part of the controller can be specifically arranged according to visual procedure requirements, the visual inspection equipment structure and the working process by a person skilled in the art, and is not repeated here. The controller is arranged on the inner side of the frame (not shown in the figure), and the visual detection mechanism 2, the carrying mechanism 3 and the carrying robot 4 are arranged on the top of the frame 1 in a straight line; the stock bin parts 5 are arranged along the working range circumference array of the transfer robot 4; during operation, the handling robot 4 is used for grabbing the car lamp to be detected transported by the carrying mechanism 3, and carrying the car lamp to the position above the visual detection mechanism 2 for imaging, the imaged data is fed back to the controller for analysis and processing, the processed data is fed back to the handling robot 4, and the handling robot 4 places the car lamp to be detected in a corresponding storage bin part 5 according to the feedback result. In this embodiment, through the setting of visual detection mechanism 2, delivery mechanism 3, transfer robot 4, specific transfer robot 4 is used for grabbing by the delivery mechanism transport is waited to detect the car light, and carries it to visual detection mechanism top is imaged, and the data feedback of imaging carries out analysis processing to the controller, thereby obtains the parameter of the shape of product, has improved detection efficiency greatly. The vision detecting mechanism 2, the carrying mechanism 3, the transfer robot 4, and the stock bin section 5 will be described in detail below.
On the basis of the above embodiment, the visual inspection mechanism 2 includes an imaging section 21 and a photographing section 22; the image component 21 is arranged in front of the shooting component 22 along a shooting light path; the imaging unit 21 is configured to perform planar mirror imaging on the vehicle lamp conveyed by the conveying robot 4; the shooting part 22 is used for shooting the imaging on the imaging part 21, and when in work, the carrying robot 4 carries the car lamp to be detected to the position above the visual detection mechanism 2, namely, only the imaging can be carried out on the imaging part 21, then the shooting part 22 is used for shooting the image, so that the phenomenon that the industrial robot bumps into the whole visual detection mechanism due to improper operation can be effectively avoided, and the service life of the whole equipment is prolonged.
On the basis of the above embodiment, the imaging part 21 includes an L-shaped imaging bracket, one side of which is adjustably provided with an imaging cartridge; a plane mirror is obliquely arranged on the inner side of the imaging box; the imaging box is internally provided with a light source which is positioned above the plane mirror. In this embodiment, the plane mirror is preferably disposed at 45 ° between the light sources, so that the plane mirror can reflect light to the lamp during the shooting process, so that the surface to be shot is in an optimal working environment, and the shooting effect of the shooting component 22 can be improved. In summary, the light source is installed inside the imaging box, so that detection errors caused by light outside the operating room can be prevented, and loss caused by errors can be prevented.
On the basis of the above embodiment, the photographing part 22 includes a photographing bracket; the CCD industrial camera is adjustably mounted on the shooting support, a protective cover is arranged on the shooting support, and the CCD industrial camera is arranged inside the protective cover.
On the basis of the embodiment, the carrying robot 4 is a six-axis industrial robot, and the output end of the carrying robot 4 is connected with a pneumatic clamping jaw 41.
On the basis of the embodiment, the carrying mechanism 3 comprises a carrying linear module 31 horizontally and transversely arranged; the output end of the carrying straight line module 31 is fixedly provided with a raw material disc 32; the raw material tray 32 is arranged in a structure consistent with the storage bin part 5.
On the basis of the embodiment, the stock bin part 5 comprises a bottom plate 51, a guard plate 52 which is formed by bending metal plates is arranged on the bottom plate 51 in an adjustable and mirror image mode, and a positioning rod 53 is detachably arranged on one side of the guard plate 52.
On the basis of the embodiment, the top of the frame 1 is provided with an aluminum profile with a mounting groove in an array mode.
In conclusion, the utility model has the advantages of simple transmission loop, convenient operation, strong adaptability to working environment, safe use, high efficiency, convenience and the like, and is more suitable for the needs of users.
The foregoing description is only illustrative of the present utility model and is not intended to limit the scope of the utility model, and all equivalent structures or equivalent processes or direct or indirect application in other related technical fields are included in the scope of the present utility model.
Claims (8)
1. An intelligent vision detection platform, its characterized in that: the intelligent visual detection platform comprises a frame (1), a visual detection mechanism (2), a carrying mechanism (3), a carrying robot (4), a stock bin component (5) and a controller; the visual detection mechanism (2), the carrying mechanism (3) and the carrying robot (4) are longitudinally arranged at the top of the frame (1); the storage bin parts (5) are arranged along the working range circumference array of the carrying robot (4), and the controller is arranged at the inner side of the frame (1);
wherein: the carrying robot (4) is used for grabbing the car light to be detected transported by the carrying mechanism (3), carrying the car light to the position above the visual detection mechanism (2) for imaging, feeding back imaging data to the controller for analysis and processing, feeding back processed data to the carrying robot (4), and placing the corresponding stock bin component (5) by the carrying robot (4) according to a feedback result.
2. The intelligent vision inspection platform of claim 1, wherein: the visual detection mechanism (2) comprises an imaging component (21) and a shooting component (22); the image component (21) is arranged in front of the shooting component (22) along a shooting light path; the imaging component (21) is used for carrying out plane mirror imaging on the car lamp carried by the carrying robot (4); the photographing part (22) is used for photographing imaging on the imaging part (21).
3. The intelligent vision inspection platform of claim 2, wherein: the imaging component (21) comprises an L-shaped imaging bracket, and an imaging box is adjustably arranged on one side of the imaging bracket; a plane mirror is obliquely arranged on the inner side of the imaging box; the imaging box is internally provided with a light source which is positioned above the plane mirror.
4. The intelligent vision inspection platform of claim 2, wherein: the photographing part (22) includes a photographing bracket; the CCD industrial camera is adjustably mounted on the shooting support, a protective cover is arranged on the shooting support, and the CCD industrial camera is arranged inside the protective cover.
5. The intelligent vision inspection platform of claim 1, wherein: the carrying robot (4) is a six-axis industrial robot, and the output end of the carrying robot (4) is connected with a pneumatic clamping jaw.
6. The intelligent vision inspection platform of claim 1, wherein: the carrying mechanism (3) comprises a carrying linear module (31) which is horizontally and transversely arranged; the output end of the carrying straight line module (31) is fixedly provided with a raw material disc (32); the raw material tray (32) is arranged in accordance with the structure of the stock bin component (5).
7. The intelligent vision inspection platform of claim 1, wherein: the stock bin part (5) comprises a bottom plate (51), a guard plate (52) which is formed by bending metal plates is arranged on the bottom plate (51) in a mirror image mode, and a positioning rod (53) is detachably arranged on one side of the guard plate (52).
8. The intelligent vision inspection platform of claim 1, wherein: the top of the frame (1) is provided with an array of aluminum profiles with mounting grooves.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202320848085.3U CN219830853U (en) | 2023-04-17 | 2023-04-17 | Intelligent vision detection platform |
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CN202320848085.3U CN219830853U (en) | 2023-04-17 | 2023-04-17 | Intelligent vision detection platform |
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CN219830853U true CN219830853U (en) | 2023-10-13 |
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CN202320848085.3U Active CN219830853U (en) | 2023-04-17 | 2023-04-17 | Intelligent vision detection platform |
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CN (1) | CN219830853U (en) |
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2023
- 2023-04-17 CN CN202320848085.3U patent/CN219830853U/en active Active
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