CN209869722U - Sponge filling control equipment - Google Patents
Sponge filling control equipment Download PDFInfo
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- CN209869722U CN209869722U CN201920599332.4U CN201920599332U CN209869722U CN 209869722 U CN209869722 U CN 209869722U CN 201920599332 U CN201920599332 U CN 201920599332U CN 209869722 U CN209869722 U CN 209869722U
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Abstract
The utility model provides a control equipment is loaded to sponge, its equipment includes: a frame; the working table is arranged on the rack and is provided with a plurality of sponge storage tanks for storing sponges of different sizes; the sponge clamping device comprises a control mechanism arranged on a workbench, and a conveying mechanism and a sponge clamping mechanism which are sequentially arranged on the workbench; the conveying mechanism is used for conveying the ink box base containing the ink box to a station of the sponge clamping mechanism, the ink box is provided with a sponge filling chamber, and an opening of the sponge filling chamber is back to the bottom of the ink box base; the sponge clamping mechanism is used for clamping the sponge which is adaptive to the size of the sponge filling chamber from the corresponding sponge storage tank, and the clamped sponge is compressed, deformed and filled into the sponge filling chamber; control mechanism presss from both sides the mechanism with conveying mechanism, sponge and is connected, and the mechanism collaborative work is pressed from both sides to control conveying mechanism, sponge clamp, accomplishes the sponge and fills. The utility model discloses realize automatic efficient installation sponge, easy operation reduces the cost of labor.
Description
Technical Field
The utility model relates to an ink horn production technical field indicates a control equipment is loaded to sponge especially.
Background
Modern ink cartridges refer primarily to the components of an ink jet printer that store printing ink and ultimately complete printing. The ink box is characterized in that the ink box is processed in an automatic processing mode, the modern ink box mainly comprises a shell, a cover body and sponge inside the shell, and after the sponge is arranged in the shell, an automatic production line needs to cover the cover body on the shell to complete the assembly of the ink box.
Currently, for mass production of ink cartridges, it is necessary to load the sponge into the ink cartridge, and the loading of the sponge is generally manually performed by an operator in the prior art. In the manual casing's of packing into of sponge in-process, because the sponge is before the casing of packing into, the volume of sponge is greater than the space of the cavity in the casing, therefore, when need pack into the casing with the sponge, need compress tightly the sponge, pack into the casing with the sponge after will compressing tightly, but because the sponge is compressed tightly, and the sponge of manual packing into in the casing is difficult to the atress even, the degree of compressing tightly of each position of sponge is different, the cavity in the casing is difficult to be full of to the sponge, easily form the space in the casing, the ink of gap position department easily becomes dense, even dry, the ink use quality reduces, be unfavorable for the long-term use of ink horn.
In summary, how to provide a sponge which is easy to operate and can be automatically and efficiently installed is an urgent problem to be solved by the technical personnel in the field.
Disclosure of Invention
The utility model aims at providing a controlgear is loaded to sponge realizes automatic efficient installation sponge, easy operation, reduces the cost of labor.
The utility model provides a technical scheme as follows:
the utility model provides a control equipment is loaded to sponge, include:
a frame;
the working table is arranged on the rack and is provided with a plurality of sponge storage tanks for storing sponges of different sizes;
the sponge clamping device comprises a control mechanism arranged on the workbench, and a conveying mechanism and a sponge clamping mechanism which are sequentially arranged on the workbench;
the conveying mechanism is used for conveying an ink box base containing an ink box to a station of the sponge clamping mechanism, the ink box is provided with a sponge filling chamber, and an opening of the sponge filling chamber is back to the bottom of the ink box base;
the sponge clamping mechanism is used for clamping the sponge which is adaptive to the size of the sponge filling chamber from the corresponding sponge storage tank, and the clamped sponge is compressed, deformed and filled into the sponge filling chamber;
the control mechanism is connected with the conveying mechanism and the sponge clamping mechanism and controls the conveying mechanism and the sponge clamping mechanism to work in a coordinated mode to complete sponge filling.
Further, the method also comprises the following steps:
the device comprises a guide rail arranged on the workbench, a slide block capable of sliding along the guide rail, a camera and an electric cylinder;
the control mechanism is respectively connected with the electric cylinder and the camera, and the guide rail is positioned above the sponge clamping mechanism;
the camera is arranged on the sliding block, and the sliding block is fixedly connected with a push rod of the electric cylinder;
the telescopic direction of a push rod of the electric cylinder is parallel to the extension direction of the guide rail, and the push rod is used for pushing the sliding block so as to drive the camera to reciprocate on the guide rail, so that an image comprising at least two target vertexes is shot; the target vertex is the end point of the diagonal of the opening of the sponge filling chamber.
Further, the sponge clamping mechanism comprises a first clamping plate, a second clamping plate, an X-axis cylinder, a Y-axis cylinder and a Z-axis cylinder;
the X-axis cylinder, the Y-axis cylinder and the Z-axis cylinder respectively comprise telescopic power shafts;
the shaft end of a power shaft of a first X-axis cylinder is connected with a first mounting surface of the first clamping plate, the power shaft of a first Y-axis cylinder is connected with a second mounting surface of the first clamping plate, and the shaft end of the power shaft of a first Z-axis cylinder is connected with a third mounting surface of the first clamping plate;
the shaft end of a power shaft of a second X-axis cylinder is connected with the first mounting surface of the second clamping plate, the power shaft of a second Y-axis cylinder is connected with the second mounting surface of the second clamping plate, and the shaft end of the power shaft of a second Z-axis cylinder is connected with the third mounting surface of the second clamping plate;
the first mounting surface, the second mounting surface and the third mounting surface are adjacent and vertical to each other in pairs, and the third mounting surface is the surface of the second clamping plate far away from the ground;
the power shaft of the first X-axis cylinder and the power shaft of the second X-axis cylinder are arranged in a reverse direction, the power shaft of the first Y-axis cylinder and the power shaft of the second Y-axis cylinder are arranged in a reverse direction, and the power shaft of the first Z-axis cylinder and the power shaft of the second Z-axis cylinder are arranged in a reverse direction;
the first clamping plate and the second clamping plate are arranged oppositely to form a clamping space;
the power shaft of the first X-axis cylinder is used for driving the first clamping plate to move along the direction far away from or close to the second clamping plate so as to adjust the size of the clamping space;
and the power shaft of the second X-axis cylinder is used for driving the second clamping plate to move along the direction far away from or close to the first clamping plate so as to adjust the size of the clamping space.
Further, the control mechanism includes: a PLC controller;
the PLC is respectively connected with the first X-axis cylinder and the second X-axis cylinder and is used for issuing control instructions to the corresponding X-axis cylinders to drive the clamping plates connected with the corresponding X-axis cylinders to reciprocate along the X-axis direction;
the PLC is respectively connected with the first Y-axis cylinder and the second Y-axis cylinder and is used for issuing control instructions to the corresponding Y-axis cylinders to drive the clamping plates connected with the corresponding Y-axis cylinders to reciprocate along the Y-axis direction;
the PLC controller is respectively connected with the first Z-axis cylinder and the second Z-axis cylinder and used for issuing control instructions to the corresponding Z-axis cylinders and driving the clamping plates connected with the corresponding Z-axis cylinders to reciprocate along the Z-axis direction.
Further, the method also comprises the following steps: and the protective cover is arranged on the upper part of the rack and used for playing a protective role.
Further, the method also comprises the following steps: and the universal wheel is arranged at the lower part of the rack.
Through the utility model provides a pair of controlgear is loaded to sponge can realize automatic efficient installation sponge, easy operation reduces the cost of labor.
Drawings
The above features, technical characteristics, advantages and realisations of a sponge filling control device will be further explained in a clearly understandable manner, referring to the following description of preferred embodiments in conjunction with the accompanying drawings.
FIG. 1 is a schematic structural view of an embodiment of the sponge filling control device of the present invention;
FIG. 2 is a schematic structural view of another embodiment of the sponge filling control device of the present invention;
FIG. 3 is a flow chart of one embodiment of a sponge fill control method of the present invention;
fig. 4 is a flow chart of another embodiment of the sponge filling control method of the present invention.
Detailed Description
In order to more clearly illustrate embodiments of the present invention or technical solutions in the prior art, specific embodiments of the present invention will be described below with reference to the accompanying drawings. It is obvious that the drawings in the following description are only examples of the invention, and that for a person skilled in the art, other drawings and embodiments can be obtained from these drawings without inventive effort.
For the sake of simplicity, only the parts relevant to the present invention are schematically shown in the drawings, and they do not represent the actual structure as a product. In addition, in order to make the drawings concise and understandable, components having the same structure or function in some of the drawings are only schematically illustrated or only labeled. In this document, "one" means not only "only one" but also a case of "more than one".
An embodiment of the utility model, as shown in fig. 1, a sponge packing controlgear, include:
a frame 10;
a workbench 160 arranged on the frame 10, wherein the workbench 160 is provided with a plurality of sponge storage tanks 110 for storing sponges with different sizes;
a control mechanism 120 arranged on the worktable 160, and a conveying mechanism 140 and a sponge clamping mechanism 130 which are sequentially arranged on the worktable 160;
the conveying mechanism 140 is used for conveying the ink box base containing the ink box to a station of the sponge clamping mechanism 130, the ink box is provided with a sponge filling chamber, and an opening of the sponge filling chamber is opposite to the bottom of the ink box base;
the sponge clamping mechanism 130 is used for clamping the sponge with the size suitable for the sponge filling chamber from the corresponding sponge storage tank 110, and compressing, deforming and filling the clamped sponge into the sponge filling chamber;
and the control mechanism 120 is connected with the conveying mechanism 140 and the sponge clamping mechanism 130, and controls the conveying mechanism 140 and the sponge clamping mechanism 130 to work cooperatively to complete sponge filling.
Preferably, a guide rail provided on the table 160, a slider slidable along the guide rail, a camera, and an electric cylinder;
the control mechanism 120 is respectively connected with the electric cylinder and the camera, and the guide rail is positioned above the sponge clamping mechanism 130;
the camera is arranged on the sliding block, and the sliding block is fixedly connected with a push rod of the electric cylinder;
the telescopic direction of a push rod of the electric cylinder is parallel to the extension direction of the guide rail, and the push rod is used for pushing the slide block to drive the camera to reciprocate on the guide rail, so that an image comprising at least two target vertexes is shot; the target vertex is the end point of the diagonal of the opening of the sponge filling chamber.
Specifically, the opening of the sponge filling chamber is rectangular. The image is shot through the camera, the image comprises at least two vertexes of an opening of the sponge filling chamber of the ink box, and the at least two vertexes are on the diagonal of the opening. Two end points of (a). The control mechanism 120 performs image processing on the image acquired by the camera, identifies the vertex of the opening of the sponge filling chamber in the image, and establishes a world coordinate system by using the central point of the ink box as an origin. The control mechanism 120 stores the length and width of the sponge stored in each sponge storage tank 110 in advance, so that the target sponge storage tank 110 can be found according to the calculated length and width of the opening of the sponge filling chamber, and the sponge storage tank 110 with the size suitable for the sponge filling chamber can be clamped from the target sponge storage tank 110.
Preferably, as shown in fig. 2, the sponge grasping mechanism 130 includes a first clamp plate 131, a second clamp plate 132, an X-axis cylinder, a Y-axis cylinder, and a Z-axis cylinder;
the X-axis cylinder, the Y-axis cylinder and the Z-axis cylinder respectively comprise telescopic power shafts;
the shaft end of a power shaft 137 of a first X-axis cylinder is connected with a first mounting surface of the first clamping plate 131, a power shaft 135 of a first Y-axis cylinder is connected with a second mounting surface of the first clamping plate 131, and the shaft end of a power shaft 133 of a first Z-axis cylinder is connected with a third mounting surface of the first clamping plate 131;
the shaft end of a power shaft 138 of a second X-axis cylinder is connected with the first mounting surface of the second clamping plate 132, a power shaft 136 of a second Y-axis cylinder is connected with the second mounting surface of the second clamping plate 132, and the shaft end of a power shaft 134 of a second Z-axis cylinder is connected with the third mounting surface of the second clamping plate 132;
the first mounting surface, the second mounting surface and the third mounting surface are adjacent and vertical to each other in pairs, and the third mounting surface is a surface of the second clamping plate 132 far away from the ground;
the power shaft 137 of the first X-axis cylinder and the power shaft of the second X-axis cylinder are arranged in a reverse mode, the power shaft 135 of the first Y-axis cylinder and the power shaft of the second Y-axis cylinder are arranged in a reverse mode, and the power shaft 133 of the first Z-axis cylinder and the power shaft 134 of the second Z-axis cylinder are arranged in a reverse mode;
the first clamping plate 131 and the second clamping plate 132 are oppositely arranged to form a clamping space;
the power shaft 137 of the first X-axis cylinder is used for driving the first clamping plate 131 to move along the direction far away from or close to the second clamping plate 132 so as to adjust the size of the clamping space;
the power shaft 138 of the second X-axis cylinder is used for driving the second clamping plate 132 to move along the direction far away from or close to the first clamping plate 131, so as to adjust the size of the clamping space.
Preferably, the control mechanism 120 includes: a PLC controller;
the PLC is respectively connected with the first X-axis cylinder and the second X-axis cylinder and is used for issuing control instructions to the corresponding X-axis cylinders and driving the clamping plates connected with the corresponding X-axis cylinders to reciprocate along the X-axis direction;
the PLC is respectively connected with the first Y-axis cylinder and the second Y-axis cylinder and used for issuing control instructions to the corresponding Y-axis cylinders and driving the clamping plates connected with the corresponding Y-axis cylinders to reciprocate along the Y-axis direction;
and the PLC is respectively connected with the first Z-axis cylinder and the second Z-axis cylinder and used for issuing a control instruction to the corresponding Z-axis cylinder and driving the clamping plate connected with the corresponding Z-axis cylinder to reciprocate along the Z-axis direction.
Preferably, the method further comprises the following steps: and a protective cover arranged at the upper part of the frame 10 and used for protecting.
Preferably, the method further comprises the following steps: and a universal wheel 150 disposed at a lower portion of the frame 10.
In another embodiment of the present invention, the ink cartridge has a sponge filling chamber, as shown in fig. 1, the sponge filling control device 1 includes: the sponge storage device comprises a rack 10 and a workbench 160 arranged on the rack 10, wherein the workbench 160 is provided with a plurality of sponge storage tanks 110 for storing sponges with different sizes; a control mechanism 120 arranged on the worktable 160, and a conveying mechanism 140 and a sponge clamping mechanism 130 which are sequentially arranged on the worktable 160; the sponge filling control method, as shown in fig. 3, comprises the steps of:
s100, placing the ink box into an ink box base, wherein the opening of the sponge filling chamber is opposite to the bottom of the ink box base;
s200, the conveying mechanism 140 conveys the ink box base containing the ink box to the position of the sponge clamping mechanism 130 under the control of the control mechanism 120;
s300 the sponge clamping mechanism 130 clamps the sponge with a size suitable for the sponge filling chamber from the corresponding sponge storage trough 110 under the control of the control mechanism 120, and compresses, deforms and fills the clamped sponge into the sponge filling chamber.
Another embodiment of the present invention is a sponge filling control method, as shown in fig. 1 and 4, further comprising: a guide rail arranged on the workbench 160, a slide block capable of sliding along the guide rail, a camera and an electric cylinder; the control mechanism 120 is respectively connected with the electric cylinder and the camera, and the guide rail is positioned above the sponge clamping mechanism 130; the camera is arranged on the sliding block, and the sliding block is fixedly connected with a push rod of the electric cylinder; the telescopic direction of a push rod of the electric cylinder is parallel to the extension direction of the guide rail; the method comprises the following steps:
s100, placing the ink box into an ink box base, wherein the opening of the sponge filling chamber is opposite to the bottom of the ink box base;
s200, the conveying mechanism 140 conveys the ink box base containing the ink box to the position of the sponge clamping mechanism 130 under the control of the control mechanism 120;
s210, under the control of the control mechanism 120, a push rod of an electric cylinder pushes a slide block to drive a camera to reciprocate on a guide rail, so that an image comprising at least two target vertexes is shot; the target vertex is the end point of the diagonal line of the opening of the sponge filling chamber;
s220, the control mechanism 120 obtains the shot picture data from the camera, analyzes the picture data to obtain the size result of the sponge filling chamber, and searches the target sponge storage tank 110 matched with the size result according to the sponge storage position relation table;
s310, the sponge clamping mechanism 130 moves to the target sponge storage tank 110 under the control of the control mechanism 120, and clamps the sponge from the target sponge storage tank 110;
s320, the sponge clamping mechanism 130 compresses and deforms the clamped sponge under the control of the control mechanism 120, and fills the compressed and deformed sponge into the sponge filling chamber.
Specifically, the opening of the sponge filling chamber is rectangular. The image is shot through the camera, the image comprises at least two vertexes of an opening of the sponge filling chamber of the ink box, and the at least two vertexes are on the diagonal of the opening. Two end points of (a). The control mechanism 120 performs image processing on the image acquired by the camera, identifies the vertex of the opening of the sponge filling chamber in the image, and establishes a world coordinate system by using the central point of the ink box as an origin. The control mechanism 120 stores the length and width of the sponge stored in each sponge storage tank 110 in advance, so that the target sponge storage tank 110 can be found according to the calculated length and width of the opening of the sponge filling chamber, and the sponge storage tank 110 with the size suitable for the sponge filling chamber can be clamped from the target sponge storage tank 110.
Preferably, as shown in fig. 2, the sponge grasping mechanism 130 includes a first clamp plate 131, a second clamp plate 132, an X-axis cylinder, a Y-axis cylinder, and a Z-axis cylinder;
the X-axis cylinder, the Y-axis cylinder and the Z-axis cylinder respectively comprise telescopic power shafts;
the shaft end of a power shaft 137 of a first X-axis cylinder is connected with a first mounting surface of the first clamping plate 131, a power shaft 135 of a first Y-axis cylinder is connected with a second mounting surface of the first clamping plate 131, and the shaft end of a power shaft 133 of a first Z-axis cylinder is connected with a third mounting surface of the first clamping plate 131;
the shaft end of a power shaft 138 of a second X-axis cylinder is connected with the first mounting surface of the second clamping plate 132, a power shaft 136 of a second Y-axis cylinder is connected with the second mounting surface of the second clamping plate 132, and the shaft end of a power shaft 134 of a second Z-axis cylinder is connected with the third mounting surface of the second clamping plate 132;
the first mounting surface, the second mounting surface and the third mounting surface are adjacent and vertical to each other in pairs, and the third mounting surface is a surface of the second clamping plate 132 far away from the ground;
the power shaft 137 of the first X-axis cylinder and the power shaft of the second X-axis cylinder are arranged in a reverse mode, the power shaft 135 of the first Y-axis cylinder and the power shaft of the second Y-axis cylinder are arranged in a reverse mode, and the power shaft 133 of the first Z-axis cylinder and the power shaft 134 of the second Z-axis cylinder are arranged in a reverse mode;
the first clamping plate 131 and the second clamping plate 132 are oppositely arranged to form a clamping space;
the sponge clamping mechanism 130 moves to the target sponge storage tank 110 under the control of the control mechanism 120, and the step of clamping and taking the sponge from the target sponge storage tank 110 includes:
the power shaft 135 of the first Y-axis cylinder, the power shaft 136 of the second Y-axis cylinder, the power shaft 133 of the first Z-axis cylinder and the power shaft 134 of the second Z-axis cylinder respectively drive the first clamping plate 131 and the second clamping plate 132 to move towards the target sponge storage tank 110 under the control of the control mechanism 120;
the power shaft 137 of the first X-axis cylinder drives the first clamping plate 131 to move in a direction away from or close to the second clamping plate 132 under the control of the control mechanism 120, so as to adjust the size of the clamping space to clamp the sponge.
Preferably, the method further comprises the following steps:
the power shaft 138 of the second X-axis cylinder drives the second clamping plate 132 to move in a direction away from or close to the first clamping plate 131 under the control of the control mechanism 120, so as to adjust the size of the clamping space to clamp the sponge.
Preferably, the method further comprises the following steps:
the power shaft 137 of the first X-axis cylinder drives the first clamping plate 131 to move in a direction away from or close to the second clamping plate 132 under the control of the control mechanism 120; and the power shaft 138 of the second X-axis cylinder drives the second clamping plate 132 to move in the direction away from or close to the first clamping plate 131 under the control of the control mechanism 120, so as to adjust the size of the clamping space to clamp the sponge.
Preferably, the sponge picking mechanism 130 includes a first clamping plate 131, a second clamping plate 132, an X-axis cylinder, a Y-axis cylinder, and a Z-axis cylinder;
the X-axis cylinder, the Y-axis cylinder and the Z-axis cylinder respectively comprise telescopic power shafts;
the shaft end of a power shaft 137 of a first X-axis cylinder is connected with a first mounting surface of the first clamping plate 131, a power shaft 135 of a first Y-axis cylinder is connected with a second mounting surface of the first clamping plate 131, and the shaft end of a power shaft 133 of a first Z-axis cylinder is connected with a third mounting surface of the first clamping plate 131;
the shaft end of a power shaft 138 of a second X-axis cylinder is connected with the first mounting surface of the second clamping plate 132, a power shaft 136 of a second Y-axis cylinder is connected with the second mounting surface of the second clamping plate 132, and the shaft end of a power shaft 134 of a second Z-axis cylinder is connected with the third mounting surface of the second clamping plate 132;
the first mounting surface, the second mounting surface and the third mounting surface are adjacent and vertical to each other in pairs, and the third mounting surface is a surface of the second clamping plate 132 far away from the ground;
the power shaft 137 of the first X-axis cylinder and the power shaft of the second X-axis cylinder are arranged in a reverse mode, the power shaft 135 of the first Y-axis cylinder and the power shaft of the second Y-axis cylinder are arranged in a reverse mode, and the power shaft 133 of the first Z-axis cylinder and the power shaft 134 of the second Z-axis cylinder are arranged in a reverse mode;
the first clamping plate 131 and the second clamping plate 132 are oppositely arranged to form a clamping space;
the sponge clamping mechanism 130 compresses and deforms the clamped sponge under the control of the control mechanism 120, and fills the compressed and deformed sponge into the sponge filling chamber, including the following steps:
the power shaft 137 of the first X-axis cylinder drives the first clamping plate 131 to move in a direction away from or close to the second clamping plate 132 under the control of the control mechanism 120, so as to adjust the size of the clamping space to compress the sponge;
the power shaft 135 of the first Y-axis cylinder, the power shaft 136 of the second Y-axis cylinder, the power shaft 133 of the first Z-axis cylinder and the power shaft 134 of the second Z-axis cylinder respectively drive the first clamping plate 131 and the second clamping plate 132 to move towards the ink box at the processing area under the control of the control mechanism 120 until the bottom surfaces of the first clamping plate 131 and the second clamping plate 132 are contacted with the bottom of the inner wall of the sponge filling chamber;
the power shaft 137 of the first X-axis cylinder drives the first clamping plate 131 to move in the direction away from the second clamping plate 132 under the control of the control mechanism 120, so as to adjust the size of the clamping space to loosen the sponge, and the sponge is filled into the sponge filling chamber.
Preferably, the method further comprises the following steps:
the power shaft 138 of the second X-axis cylinder drives the second clamping plate 132 to move in the direction away from the first clamping plate 131 under the control of the control mechanism 120, so as to adjust the size of the clamping space to loosen the sponge, and the sponge is filled into the sponge filling chamber.
Preferably, the method further comprises the following steps:
the power shaft 137 of the first X-axis cylinder drives the first clamping plate 131 to move along the direction away from the second clamping plate 132 under the control of the control mechanism 120, and the power shaft 138 of the second X-axis cylinder drives the second clamping plate 132 to move along the direction away from the first clamping plate 131 under the control of the control mechanism 120, so that the sponge is loosened by adjusting the size of the clamping space, and the sponge is filled into the sponge filling chamber.
Specifically, only one clamping plate is close to the other clamping plate between the first clamping plate 131 and the second clamping plate 132, so that the size of the clamping space is reduced, and the sponge is clamped and fixed. Still first splint 131 and second splint 132 move towards the direction that is close to the other side each other simultaneously to reduce the size in centre gripping space, realize that the centre gripping fixes the sponge, all be in the utility model discloses a protection scope. In the same way, only one clamping plate between the first clamping plate 131 and the second clamping plate 132 is far away towards the other clamping plate, so that the size of the clamping space is increased, clamped sponge is loosened, and the sponge filling area is filled. Still first splint 131 and second splint 132 move towards the direction of keeping away from the other side each other simultaneously to the size in increase centre gripping space realizes loosening the sponge of being held, thereby fills to sponge filling area, all is the utility model discloses a within range.
Specifically, in this embodiment, the camera is a high definition camera or a depth camera. The utility model discloses because adopt the camera to come to detect the discernment to the size of a dimension of ink horn sponge filling chamber, can ensure that the sponge clamp gets mechanism 130 and gets suitable sponge from depositing the sponge stock chest 110 punishment clamp of the size of adaptation in sponge filling chamber, appearance profile and the identical sponge of size of sponge filling chamber promptly reduce the sponge and fill the sponge filling chamber error rate to the ink horn. Under the mutual cooperation work of the sponge clamping mechanism 130, the conveying mechanism 140 and the control mechanism 120, the sponge is not required to be manually filled into the sponge filling chamber, the workload is greatly reduced, the labor employment cost is reduced, and the production cost is reduced. Because need not artifical the participation, realize automatic filling sponge to the ink horn, promote ink horn production efficiency, the maximize promotes the output of firm.
Preferably, still install the light filling light source beside the camera, under the lower circumstances of indoor environment light intensity, for the in-process that the camera was shot and is acquireed image data through the light filling light source promotes light intensity to adjust the light in the region of shooing, improve the image definition of camera, reduce follow-up image processing's complexity, be favorable to improving the accuracy of the size of the ink horn sponge filling chamber that the analysis obtained, promote the sponge and fill to the rate of accuracy that corresponds the sponge filling chamber.
The utility model discloses it is very convenient to operate, need not artifical manual adjustment, the manpower has been saved, the efficiency of installing the sponge is filled to the ink horn has been improved, need not artifical naked eye discernment and need install to the size of a dimension of ink horn sponge filling room, direct control mechanism 120 control sponge clamp is got mechanism 130 clamp and is got in suitable sponge to the sponge filling room, reduce the manual work and carry out the error rate that the sponge was filled to the ink horn in, reduce manpower hired the cost, can show the error of saving the cost of labor and having avoided being brought by manual operation, can satisfy and carry out the requirement of automatic filling sponge in a large number in batches.
It should be noted that the above embodiments can be freely combined as necessary. The foregoing is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, a plurality of modifications and decorations can be made without departing from the principle of the present invention, and these modifications and decorations should also be regarded as the protection scope of the present invention.
Claims (6)
1. A sponge fill control apparatus, comprising:
a frame;
the working table is arranged on the rack and is provided with a plurality of sponge storage tanks for storing sponges of different sizes;
the sponge clamping device comprises a control mechanism arranged on the workbench, and a conveying mechanism and a sponge clamping mechanism which are sequentially arranged on the workbench;
the conveying mechanism is used for conveying an ink box base containing an ink box to a station of the sponge clamping mechanism, the ink box is provided with a sponge filling chamber, and an opening of the sponge filling chamber is back to the bottom of the ink box base;
the sponge clamping mechanism is used for clamping the sponge which is adaptive to the size of the sponge filling chamber from the corresponding sponge storage tank, and the clamped sponge is compressed, deformed and filled into the sponge filling chamber;
the control mechanism is connected with the conveying mechanism and the sponge clamping mechanism and controls the conveying mechanism and the sponge clamping mechanism to work in a coordinated mode to complete sponge filling.
2. The sponge fill control apparatus of claim 1, further comprising:
the device comprises a guide rail arranged on the workbench, a slide block capable of sliding along the guide rail, a camera and an electric cylinder;
the control mechanism is respectively connected with the electric cylinder and the camera, and the guide rail is positioned above the sponge clamping mechanism;
the camera is arranged on the sliding block, and the sliding block is fixedly connected with a push rod of the electric cylinder;
the telescopic direction of a push rod of the electric cylinder is parallel to the extension direction of the guide rail, and the push rod is used for pushing the sliding block so as to drive the camera to reciprocate on the guide rail, so that an image comprising at least two target vertexes is shot; the target vertex is the end point of the diagonal of the opening of the sponge filling chamber.
3. The sponge fill control apparatus of claim 1, wherein:
the sponge clamping mechanism comprises a first clamping plate, a second clamping plate, an X-axis cylinder, a Y-axis cylinder and a Z-axis cylinder;
the X-axis cylinder, the Y-axis cylinder and the Z-axis cylinder respectively comprise telescopic power shafts;
the shaft end of a power shaft of a first X-axis cylinder is connected with a first mounting surface of the first clamping plate, the power shaft of a first Y-axis cylinder is connected with a second mounting surface of the first clamping plate, and the shaft end of the power shaft of a first Z-axis cylinder is connected with a third mounting surface of the first clamping plate;
the shaft end of a power shaft of a second X-axis cylinder is connected with the first mounting surface of the second clamping plate, the power shaft of a second Y-axis cylinder is connected with the second mounting surface of the second clamping plate, and the shaft end of the power shaft of a second Z-axis cylinder is connected with the third mounting surface of the second clamping plate;
the first mounting surface, the second mounting surface and the third mounting surface are adjacent and vertical to each other in pairs, and the third mounting surface is the surface of the second clamping plate far away from the ground;
the power shaft of the first X-axis cylinder and the power shaft of the second X-axis cylinder are arranged in a reverse direction, the power shaft of the first Y-axis cylinder and the power shaft of the second Y-axis cylinder are arranged in a reverse direction, and the power shaft of the first Z-axis cylinder and the power shaft of the second Z-axis cylinder are arranged in a reverse direction;
the first clamping plate and the second clamping plate are arranged oppositely to form a clamping space;
the power shaft of the first X-axis cylinder is used for driving the first clamping plate to move along the direction far away from or close to the second clamping plate so as to adjust the size of the clamping space;
and the power shaft of the second X-axis cylinder is used for driving the second clamping plate to move along the direction far away from or close to the first clamping plate so as to adjust the size of the clamping space.
4. The sponge fill control apparatus of claim 3, wherein the control mechanism comprises: a PLC controller;
the PLC is respectively connected with the first X-axis cylinder and the second X-axis cylinder and is used for issuing control instructions to the corresponding X-axis cylinders to drive the clamping plates connected with the corresponding X-axis cylinders to reciprocate along the X-axis direction;
the PLC is respectively connected with the first Y-axis cylinder and the second Y-axis cylinder and is used for issuing control instructions to the corresponding Y-axis cylinders to drive the clamping plates connected with the corresponding Y-axis cylinders to reciprocate along the Y-axis direction;
the PLC controller is respectively connected with the first Z-axis cylinder and the second Z-axis cylinder and used for issuing control instructions to the corresponding Z-axis cylinders and driving the clamping plates connected with the corresponding Z-axis cylinders to reciprocate along the Z-axis direction.
5. The sponge fill control device of any one of claims 1-4, further comprising: and the protective cover is arranged on the upper part of the rack and used for playing a protective role.
6. The sponge fill control device of any one of claims 1-4, further comprising: and the universal wheel is arranged at the lower part of the rack.
Priority Applications (1)
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN109910443A (en) * | 2019-04-29 | 2019-06-21 | 北海绩迅电子科技有限公司 | A kind of sponge filling control device and method |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109910443A (en) * | 2019-04-29 | 2019-06-21 | 北海绩迅电子科技有限公司 | A kind of sponge filling control device and method |
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