CN219822825U

CN219822825U - Unloading mechanism and flat wire processing device

Info

Publication number: CN219822825U
Application number: CN202320728369.9U
Authority: CN
Inventors: 蓝齐斌
Original assignee: Shenzhen Gimech Technology Corp
Current assignee: Shenzhen Gimech Technology Corp
Priority date: 2023-03-22
Filing date: 2023-03-22
Publication date: 2023-10-13
Anticipated expiration: 2033-03-22

Abstract

The utility model belongs to the technical field of motor wire rod processing, and particularly relates to a discharging mechanism and a flat wire processing device. The unloading mechanism of the utility model can be placed at the lower position of the die outlet in the previous processing procedure, one side of the die is ejected, and the flat wire at the die outlet is sequentially dropped onto the transfer rod. Due to the inclined arrangement of the transfer rod, the flat wire falling onto the transfer rod can automatically slide along the transfer rod under the action of gravity of the flat wire until the transfer rod is clamped with the flat wire. Compared with the prior art, the structure of the scheme is simpler, and the production cost is reduced. And realize flat wire batchability nimble transportation through the mobile module, not receive the restriction of site space and structure, solved discharge mechanism among the prior art and had the structure complicacy and transport the scope and limited and lead to transporting the lower problem of efficiency.

Description

Unloading mechanism and flat wire processing device

Technical Field

The utility model belongs to the technical field of motor wire rod processing, and particularly relates to a discharging mechanism and a flat wire processing device.

Background

In the production and manufacturing process of the flat wire motor, the flat wire enamelled wire is required to be made into a wire with a specific shape, the wire is inserted into a stator groove, after the twisting procedure, one end of the flat wire enamelled wire of the stator forms a row of welding joints, and then adjacent joints are welded to finish the closed winding.

The flat wire enamelled wire is processed into a specific shape through a die and then transferred to a warehouse through a discharging mechanism or directly transferred to a next processing station. For example, the molded flat wire 40 shown in fig. 1 is V-shaped or U-shaped, and the flat wire 40 has two opposite clamping arms, and a gap is formed between the two clamping arms.

The prior art discharge mechanism typically removes the formed ribbon wire 40 from the die outlet by the cooperation of a robot and motor, however, such a configuration is relatively complex and the transfer range is limited by the length of the robot, resulting in a lower transfer efficiency.

Disclosure of Invention

The utility model aims to provide a discharging mechanism and a flat wire processing device, and aims to solve the problems of low transferring efficiency caused by complex structure and limited transferring range of the discharging mechanism in the prior art.

In order to achieve the above purpose, the utility model adopts the following technical scheme: a discharge mechanism comprising:

the transfer module comprises a transfer rod, the transfer rod is provided with a first position and a second position which are oppositely arranged, the transfer rod is obliquely arranged from the first position to the second position, the height of the first position along the vertical direction is higher than that of the second position along the vertical direction, the first position is positioned below a die outlet of the previous processing procedure and corresponds to a notch of the flat wire, and the transfer rod is used for bearing the flat wire falling from the die outlet;

and the moving module is used for driving the transferring module to move along the first direction.

In one embodiment, the transfer module further comprises a first rod and a second rod, the first rod and the second rod are all arranged in parallel with the transfer rod, the first rod and the second rod are respectively located at two sides of the axis of the transfer rod, so that the flat wire is guided, and the transfer rod corresponds to the notch bottom of the flat wire.

In one embodiment, the transfer module further comprises a limiting piece, wherein the limiting piece is arranged at one end of the first rod or the second rod, which is close to the second position, and is used for limiting the flat wire to slide along the axial direction of the transfer rod.

In one embodiment, one ends of the first rod and the second rod, which are close to the second position, are respectively provided with a limiting piece, and the limiting pieces and the clamping arms of the flat wire are arranged in a one-to-one correspondence manner.

In one embodiment, the number of the transferring modules is multiple, the transferring modules are arranged at intervals along the first direction, and the transferring rods corresponding to the transferring modules are arranged in parallel.

In one embodiment, a mobile module includes:

the transferring modules are arranged on the supporting rods in a one-to-one correspondence manner;

the support rod is arranged on the adapter;

a driver;

the driving end of the driver is in driving connection with one end of the screw, and the screw extends along a first direction;

the other end of the screw rod is in threaded connection with the threaded seat, and the driver drives the screw rod to rotate around the central axis of the screw rod, so that the transfer module is driven to synchronously move along the first direction along with the adapter through the threaded seat.

In one embodiment, the moving module comprises a supporting rod, a frame and moving wheels, the transferring modules are arranged on the supporting rod in a one-to-one correspondence mode, the supporting rod is arranged on the frame, and the moving wheels are rotatably arranged on the frame.

In one embodiment, the discharge mechanism further comprises a hand portion disposed on the frame.

In one embodiment, the mobile module further comprises a brake assembly, wherein the brake assembly and the mobile wheel are arranged in a one-to-one correspondence for limiting rotation of the corresponding mobile wheel.

According to another aspect of the present utility model, a flat wire processing apparatus is provided, which includes the discharging mechanism in the above-described embodiment.

The utility model has at least the following beneficial effects:

the unloading mechanism of the utility model can be placed at the lower position of the die outlet in the previous processing procedure, one side of the die is ejected, and the flat wire at the die outlet is sequentially dropped onto the transfer rod. Due to the inclined arrangement of the transfer rod, the flat wire falling onto the transfer rod can automatically slide along the transfer rod under the action of gravity of the flat wire until the transfer rod is clamped with the flat wire. Compared with the prior art, the structure of the scheme is simpler, and the production cost is reduced. And realize flat wire batchability nimble transportation through the mobile module, not receive the restriction of site space and structure, help promoting production efficiency.

Drawings

In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the drawings that are needed in the embodiments or the description of the prior art will be briefly described below, it being obvious that the drawings in the following description are only some embodiments of the present utility model, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.

FIG. 1 is a perspective view of a transfer module according to the present utility model;

FIG. 2 is an enlarged detail view of A in FIG. 1;

fig. 3 is a perspective view of a first embodiment of the present utility model;

fig. 4 is a perspective view of a second embodiment of the present utility model.

Wherein, each reference sign in the figure:

1. a transfer module; 11. a transfer rod; 111. a first position; 112. a second position; 12. a first lever; 13. a second lever; 14. a limiting piece;

2. a mobile module; 21. a frame; 210. a hand-held portion; 22. a moving wheel; 23. a brake assembly;

x, a first direction;

31. a support rod; 32. an adapter; 33. a driver; 34. a screw; 35. a screw seat; 40. a flat wire.

Detailed Description

Embodiments of the present utility model are described in detail below, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to like or similar elements or elements having like or similar functions throughout. The embodiments described below by referring to the drawings are illustrative and intended to explain the present utility model and should not be construed as limiting the utility model.

In the description of the present utility model, it should be understood that the terms "length," "width," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like indicate orientations or positional relationships based on the orientation or positional relationships shown in the drawings, merely to facilitate describing the present utility model and simplify the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and therefore should not be construed as limiting the present utility model.

Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "a first", "a second", etc. may explicitly or implicitly include one or more such feature. In the description of the present utility model, the meaning of "a plurality" is two or more, unless explicitly defined otherwise.

In the present utility model, unless explicitly specified and limited otherwise, the terms "mounted," "connected," "secured," and the like are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communicated with the inside of two elements or the interaction relationship of the two elements. The specific meaning of the above terms in the present utility model can be understood by those of ordinary skill in the art according to the specific circumstances.

Interpretation definition: the upper and lower positions of each component part in the unloading mechanism are defined by the unloading mechanism in the normal running state.

Wherein the first direction X is a direction perpendicular to the transfer lever 11 in the horizontal direction. Of course, in other embodiments, the first direction X is a direction parallel to the transfer bar 11 in a horizontal direction, and is only used herein to explain the arrangement of the discharge mechanism in this embodiment.

As shown in fig. 1 to 4, the discharging mechanism of the present utility model includes a transfer module 1 and a moving module 2. Wherein the transfer module 1 comprises a transfer bar 11, the transfer module 1 further has a first position 111 (shown in fig. 1) and a second position 112 (shown in fig. 1) which are oppositely disposed. In other words, the first location 111 is one of the ends of the transfer rod 11 and the second location 112 is the opposite end of the transfer rod 11.

In particular, referring to fig. 1, 3 and 4, the transfer rod 11 is disposed obliquely from the first position 111 toward the second position 112, and the first position 111 is located below the die outlet in the previous processing procedure and corresponds to the notch of the flat wire 40. In the actual working process, the flat wire 40 at the outlet of the die, that is, the flat wire 40 manufactured into the predetermined shape by the die, can slide down onto the transfer rod 11 through the free falling body, and the notch of the flat wire 40 is just clamped on the transfer rod 11.

Further, referring to fig. 1, 3 and 4, the height of the first position 111 along the vertical direction is higher than the height of the second position 112 along the vertical direction, so that the first position 111 is at the high end of the transfer rod 11, and the second position 112 is at the low end of the transfer rod 11.

As can be seen, when a plurality of flat wires 40 sequentially drop from the die outlet, they sequentially slide along the transfer bar 11 from the first position 111 toward the second position 112, and the first flat wire 40 from the die outlet is positioned at the lowest end of the transfer bar 11.

In an alternative scenario, after the flat wire 40 is jammed on the transfer rod 11, the transfer module 1 is transferred to a corresponding position by the moving module 2, which may be a stock bin or an inlet position of a next processing device.

In summary, the unloading mechanism of the present utility model may be placed at a position below the die outlet in the previous processing step, the die is ejected, and the flat wire 40 at the die outlet sequentially falls onto the transfer bar 11. Due to the inclined arrangement of the transfer rod 11, the flat wire 40 falling onto the transfer rod 11 can automatically slide along the transfer rod 11 until the transfer rod 11 is full of the flat wire 40.

Compared with the prior art, the structure of the scheme is simpler, and the production cost is reduced. And realize nimble transportation through movable module 2, not receive the restriction of site space and structure, help promoting production efficiency.

In an embodiment, please continue to refer to fig. 1, the transferring module 1 further includes a first rod 12 and a second rod 13, the first rod 12, the second rod 13 and the transferring rod 11 are all parallel to each other, and the first rod 12 and the second rod 13 are respectively located at two sides of the central axis of the transferring rod 11, so that when the flat wire 40 falls onto the transferring rod 11, two clamping arms of the flat wire 40 just overlap the first rod 12 and the second rod 13. For example, as shown in fig. 1, i.e. just in the region of the transfer rod 11 adjacent to the first position 111. The first rod 12 and the second rod 13 serve to guide the flat wire 40 during the sliding down of the flat wire 40. Wherein both the first rod 12 and the second rod 13 can be arranged at a distance from the transfer rod 11 or can be arranged in contact with the transfer rod 11.

In an alternative scenario, for example, the cross-sectional shape of the flat wire 40 is V-shaped or U-shaped or irregular V-shaped or irregular U-shaped (as shown in fig. 1), the first rod 12, the second rod 13 and the transfer rod 11 are arranged to form three vertexes of a triangle, and the transfer rod 11 corresponds to the notch bottoms of the flat wire 40, so that the flat wire 40 is placed more stably.

Of course, the arrangement between the first rod 12 and the second rod 13 and the transfer rod 11 can be flexibly adjusted according to the shape of the flat wire 40, and is not limited to forming a triangle, and will not be described in detail herein.

In other embodiments, the transfer bar 11, the first bar 12, and the second bar 13 are integrally configured. That is, the cross-section of the integrated structure along the first direction X may be substantially close to the shape of the notch of the flat wire 40, so as to facilitate the hanging of the flat wire 40.

In one embodiment, the transferring module 1 further includes a limiting member 14, where the limiting member 14 is disposed at an end of the first rod 12 or the second rod 13 near the second position 112, and the limiting member 14 is used to limit the flat wire 40 from sliding along the transferring rod 11.

In one embodiment, referring to fig. 1 and 2, each of the first rod 12 and the end of the second rod 13 near the second position 112 is provided with a limiting member 14, where the limiting members 14 are disposed in a one-to-one correspondence with the clamping arms of the flat wire 40.

Specifically, when the first flat wire 40 that falls from the die outlet falls onto the transfer bar 11, the flat wire 40 continues to slide along the transfer bar 11, the first bar 12, and the second bar 13 toward the second position 112 due to gravity until the two clip arms of the flat wire 40 abut against the stopper 14 one by one to stop sliding.

Further, the first rod 12, the second rod 13 and the transfer rod 11 are made of silica gel, rubber or the like, so as to prevent the flat wire 40 from being scratched in the sliding process.

As shown in fig. 1, the limiting member 14 may be a columnar limiting member 14 disposed on the first rod 12 and/or the second rod 13, or may be a plate-shaped limiting member 14, which is not described in detail herein.

In one embodiment, the number of the transferring modules 1 is plural, the plural transferring modules 1 are disposed at intervals along the first direction X, and the transferring rods 11 corresponding to the transferring modules 1 are disposed parallel to each other.

Referring now to fig. 3, a first embodiment of the present utility model will be explained in detail.

In this embodiment, the moving module 2 includes a supporting rod 31 and an adapter 32, the transferring modules 1 are disposed on the supporting rod 31 in a one-to-one correspondence, and the supporting rod 31 is disposed on the adapter 32.

In this embodiment, as shown in fig. 3, the supporting rods 31 support the corresponding transferring module 1 on the adapter 32, and make the flat wire 40 in a suspended state, so as to prevent the clamping arms of the flat wire 40 from being worn.

In this embodiment, the mobile module 2 further includes a driver 33, a screw 34, and a screw seat 35, where the screw 34 is disposed on the mobile module 2, and a driving end of the driver 33 is in driving connection with one end of the screw 34. The drive 33 is mounted on a fixed external support or frame 21.

In this embodiment, the other end of the screw 34 is screwed with a screw seat 35, and the screw seat 35 is connected with the adapter seat 32.

In the actual working process, the screw 34 extends along the first direction X, and the driver 33 drives the screw 34 to rotate around the central axis thereof, so as to drive the transfer module 1 to synchronously move along the first direction X along with the adapter 32 through the threaded seat 35. That is, the screw 34 and the supporting rod 31 are in a mutually perpendicular state.

Thus, when the flat wire 40 on one of the transfer rods 11 is fully clamped, the screw 34 rotates to drive the adapter 32 and the components on the adapter 32 to move, so that the next butt joint of the transfer rods 11 is realized.

The structure in this embodiment realizes the transportation of the transfer module 1 along the first direction X by the cooperation of the screw 34 and the screw thread, replaces the manual work, saves the production cost, and accelerates the production speed.

Referring now to fig. 4, a second embodiment of the present utility model will be explained in detail.

In this embodiment, the moving module 2 includes a frame 21 and a moving wheel 22, the transfer lever 11 is disposed on the frame 21, and the moving wheel 22 is rotatably disposed on the frame 21.

Further, the moving wheel 22 is a universal wheel which can be moved in either direction under manual operation to enhance the flexibility of the device.

In one embodiment, the discharge mechanism further includes a hand 210, the hand 210 being disposed on the frame 21.

In one embodiment, the mobile module 2 further comprises a brake assembly 23, wherein the brake assembly 23 is used for limiting the rotation of the mobile wheel 22.

The second embodiment is similar to the first embodiment except for the above structure, and the details are not repeated here.

In addition, the discharging mechanism of the present utility model is not limited to use in the processing of flat wire, but may be used for similar irregular shapes.

According to another aspect of the present utility model, there is provided a flat wire processing apparatus including the discharging mechanism in the above embodiment and a die for processing a flat wire enamel wire into a specific shape. Only one of the possible shapes of the flat wire 40 is illustrated in the present utility model and is applied for the reader's understanding and is not limited thereto.

Specifically, a flat wire processing device is mounted below the die outlet of the flat wire processing die. The processing and unloading mechanisms of the flat wire processing mold are correspondingly arranged, and each time a flat wire 40 is processed, the flat wire 40 formed in the moment of mold opening falls onto the unloading mechanism, specifically the transfer rod 11, the first rod 12 and the second rod 13.

The foregoing description of the preferred embodiments of the utility model is not intended to limit the utility model to the precise form disclosed, and any such modifications, equivalents, and alternatives falling within the spirit and principles of the utility model are intended to be included within the scope of the utility model.

Claims

1. A discharge mechanism, comprising:

the transfer module (1) comprises a transfer rod (11), wherein the transfer module (1) is provided with a first position (111) and a second position (112) which are oppositely arranged, the transfer rod (11) is obliquely arranged from the first position (111) towards the second position (112), the height of the first position (111) along the vertical direction is higher than the height of the second position (112) along the vertical direction, the first position (111) is positioned below a die outlet of the last processing procedure and corresponds to a notch of a flat wire (40), and the transfer rod (11) is used for bearing the flat wire (40) falling from the die outlet;

and the moving module (2) is used for driving the transferring module (1) to move along the first direction (X).

2. Unloading mechanism according to claim 1, characterized in that the transfer module (1) further comprises a first rod (12) and a second rod (13), the first rod (12), the second rod (13) and the transfer rod (11) are all arranged parallel to each other, the first rod (12) and the second rod (13) are respectively located at two sides of the axis of the transfer rod (11) for guiding the flat wire (40), and the transfer rod (11) and the notched bottom of the flat wire (40) correspond.

3. The unloading mechanism according to claim 2, wherein the transfer module (1) further comprises a limiting member (14), the limiting member (14) is disposed at an end of the first rod (12) or the second rod (13) close to the second position (112), and the limiting member (14) is used for limiting the flat wire (40) to slide along the axial direction of the transfer rod (11).

4. A discharge mechanism according to claim 3, wherein the first lever (12) and the second lever (13) are provided with a stopper (14) at their ends close to the second position (112), and the stopper (14) and the clip arm of the flat wire (40) are provided in one-to-one correspondence.

5. The unloading mechanism according to any one of claims 1 to 4, wherein a plurality of the transfer modules (1) are arranged in a plurality, the transfer modules (1) are arranged at intervals along the first direction (X), and the transfer bars (11) corresponding to the transfer modules (1) are arranged in parallel.

6. The discharge mechanism according to claim 5, wherein the mobile module (2) comprises:

the transferring modules (1) are arranged on the supporting rods (31) in a one-to-one correspondence manner;

the support rod (31) is arranged on the adapter seat (32);

a driver (33);

the driving end of the driver (33) is in driving connection with one end of the screw (34), and the screw (34) is arranged along the first direction (X) in an extending mode;

the other end of the screw rod (34) is in threaded connection with the threaded seat (35), the driver (33) drives the screw rod (34) to rotate around the central axis of the screw rod, and the transfer module (1) is driven to synchronously move along the first direction (X) along with the adapter seat (32) through the threaded seat (35).

7. The unloading mechanism according to claim 5, wherein the moving module (2) comprises a supporting rod (31), a frame (21) and a moving wheel (22), the transferring modules (1) are arranged on the supporting rod (31) in a one-to-one correspondence manner, the supporting rod (31) is arranged on the frame (21), and the moving wheel (22) is rotatably arranged on the frame (21).

8. The discharge mechanism of claim 7, further comprising a hand (210), the hand (210) being provided on the frame (21).

9. The discharge mechanism according to claim 8, wherein the movement module (2) further comprises a brake assembly (23), the brake assembly (23) and the movement wheel (22) being arranged in a one-to-one correspondence for limiting the rotation of the corresponding movement wheel (22).

10. A flat wire processing apparatus, characterized in that the flat wire processing apparatus comprises the discharging mechanism according to any one of claims 1 to 9.