CN219819764U - Jig for docking and transferring base assembly and auxiliary manipulator - Google Patents

Abstract

The utility model discloses a jig for docking and transferring a base component and an auxiliary manipulator, wherein the jig comprises a second jig, the second jig comprises a buckling block, a placing groove for accommodating the placement of the base component is formed in the buckling block, the buckling block is buckled above a first jig, the upper part of the base component on the first jig is inserted into the placing groove in a matched mode, an adsorption component for adsorbing and fixing the base component is further arranged on the placing groove, the adsorption component adsorbs the base component, so that the base component is separated from the first jig and is fixedly arranged in the placing groove.

Description

Jig for docking and transferring base assembly and auxiliary manipulator

Technical Field

The utility model relates to the technical field of automatic electronic cigarette assembly production equipment, in particular to a jig for butt joint and transfer of base components and an auxiliary manipulator.

Background

An electronic cigarette is an electronic product which drives an atomizer by using battery power and heats tobacco tar in an atomized oil tank. The electronic cigarette is provided with a base assembly 1 assembled by a base 11, a magnet 12 and an electrode 13. In the assembly process of the base assembly 1, the lower side surface of the base 11 needs to be tightly attached to the first jig 3, and the upper side surface of the base 11 and the magnet placing seat 14 and the electrode placing seat 15 arranged on the upper side surface are exposed, so that the magnet 12 and the electrode 13 are conveniently placed and fixedly assembled in sequence. However, since the lower side surface of the base 11 is tightly attached to the first jig 3, when the tobacco pouch assembly on one side of the base 11 needs to be assembled, the base assembly 1 needs to be taken down and turned over by 180 degrees, and the lower side surface of the base 11 is exposed, so that the tobacco pouch assembly is convenient to assemble.

In the prior art, the assembled base assembly 1 can be removed from the first jig 3 by using a manual or mechanical arm, and then is replaced in another jig to continue the subsequent assembly work, so that the clamping can occur on the connection of the jig and the working procedure, and manual or multiple automatic devices are required to compensate, so that the complex butt joint, lower production efficiency and higher production cost are caused.

Disclosure of Invention

The utility model aims to overcome the defects of complex butt joint, low production efficiency and high production cost in the prior art, and provides a jig for butt joint and transfer of a base component and an auxiliary manipulator to finish seamless connection between the two jigs, so that an automatic assembly flow is optimized, the production efficiency is improved, and the production cost is reduced.

In order to achieve the above purpose, the utility model provides a jig for docking and transferring a base assembly, which comprises a second jig, wherein the second jig comprises a buckling block, a placing groove for accommodating the placement of the base assembly is formed in the buckling block, the buckling block is buckled above a first jig, the upper part of the base assembly on the first jig is inserted into the placing groove in a matched manner, an adsorption part for adsorbing and fixing the base assembly is further arranged on the placing groove, and the adsorption part adsorbs the base assembly, so that the base assembly is separated from the first jig and is fixedly arranged in the placing groove.

Preferably, the adsorption component is one or more vacuum suction nozzles arranged in the placement groove, and the vacuum suction nozzles adsorb the base component, so that the base component is separated from the first jig and is fixedly adsorbed in the placement groove.

Preferably, the adsorption component is a plurality of magnetic attraction blocks magnetically attracted with the magnets in the base assembly, and the magnetic attraction blocks are embedded and arranged in the placement groove; the magnetic attraction block is a steel material component or a first magnet which is mutually magnetically attracted with the magnet, so that the base component is attracted and fixed by the magnetic attraction generated between the magnetic attraction block and the magnet, and the base component is separated from the first jig and fixed in the placement groove.

Preferably, a plurality of through holes are further formed in the placement groove; the placing groove is also provided with semicircular grooves which are used for accommodating the protrusions of the base, the base can be better surrounded and positioned by the semicircular grooves, and the base assembly can be conveniently taken down by the through holes.

Preferably, a guiding part for guiding the insertion of the base is arranged around the placement groove, and the guiding part is a guiding inclined plane or a guiding arc surface; the buckling block is provided with a plurality of grooves which are arranged vertically and horizontally and used for placing the base, so that multi-station simultaneous operation is realized, and the transfer and assembly efficiency is improved.

Preferably, the second jig is placed on a supporting plate, and a first positioning component and a first fixing component which are mutually matched with the bottom of the buckling block are arranged on the supporting plate; the first positioning component is arranged to finish the accurate positioning of the second jig placed on the supporting plate, and the preliminary fixing of the second jig can also be finished; the first fixing component is arranged to stably fix the second jig on the supporting plate.

Preferably, a plurality of blocking blocks are arranged at the edge of the upper surface of the supporting plate, the blocking blocks are symmetrically distributed, and the blocking blocks surround and fixedly contain the buckling blocks; the blocking blocks are used for blocking the buckling blocks, so that the manipulator is separated from the second jig connected with the manipulator when the manipulator moves horizontally.

The utility model also provides an auxiliary manipulator, and the tail end of the manipulator is provided with a plurality of jigs for butt joint and transfer of the base assembly.

Preferably, the tail end of the manipulator is further provided with a turnover device for driving the second jig to turn over.

Preferably, a connecting block is arranged at the tail end of the turning device, and the connecting block is arranged between the turning device and the second jig; the connecting block is provided with a second positioning component and a second fixing component which are mutually matched with the side surface of the buckling block; the second positioning component is arranged to enable the connecting block and the second jig to finish accurate positioning, and the second fixing component is arranged to finish stable connection of the connecting block and the second jig.

Compared with the prior art, the utility model has the beneficial effects that:

the second jig is provided with the buckling block, and the buckling block is provided with the placement groove for accommodating the placement of the base assembly; when the jig is used, the buckling blocks are buckled above the first jig and move downwards, the upper parts of the base components on the first jig are matched and inserted into the placing groove to finish the butt joint between the two jigs, meanwhile, the inside of the placing groove is also provided with an adsorption component for adsorbing and fixing the base components, and the adsorption component adsorbs the base components so that the base components are separated from the first jig and are fixedly arranged in the placing groove; therefore, the base assembly is transferred when the two jigs are in butt joint, the base assembly is transferred from the first jig to the second jig, seamless connection between the two jigs is realized, an automatic assembly flow is optimized, production efficiency is improved, and production cost is reduced.

Drawings

In order to more clearly illustrate the embodiments of the present utility model or the technical solutions in the prior art, the drawings that are required in the embodiments or the description of the prior art will be briefly described, and it is obvious that the drawings in the following description are some embodiments of the present utility model, and other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.

FIG. 1 is a schematic diagram of a front structure of a fixture for docking and transferring a base assembly according to the present utility model;

FIG. 2 is an exploded view of a fixture for docking and transferring a base assembly provided by the present utility model;

FIG. 3 is a schematic diagram of a second fixture according to the present utility model covering the first fixture;

fig. 4 is an enlarged schematic view at a in he 3;

FIG. 5 is a schematic view of a fixture and base assembly for docking and transferring a base assembly according to the present utility model;

FIG. 6 is an exploded view of a fixture and support plate assembly for docking and transfer of a base assembly according to the present utility model;

FIG. 7 is a schematic view of an auxiliary manipulator according to the present utility model;

fig. 8 is an exploded view of an auxiliary manipulator according to the present utility model.

The drawings include:

1. a base assembly; 11. a base; 12. a magnet; 13. an electrode; 14. a magnet placement seat; 15. an electrode placement seat; 18. the base is convex; 2. a second jig; 21. a buckling block; 22. placing the groove; 3. a first jig; 4. an adsorption member; 23. a through hole; 24. a semicircular groove; 25. a guide section; 61. a support plate; 71. a first positioning member; 75. a first fixing member; 63. a stopper; 5. a turnover device; 8. a connecting block; 81. a second positioning member; 85. and a second fixing member.

Detailed Description

The technical solutions of the present embodiment of the present utility model will be clearly and completely described below with reference to the drawings in the present embodiment of the present utility model, and it is apparent that the described present embodiment is one embodiment of the present utility model, but not all the present embodiments. All other embodiments, which can be made by those skilled in the art without making any inventive effort, are intended to be within the scope of the present utility model.

Example 1

Referring to fig. 1 to 6, a jig for docking and transferring a base assembly is provided in a first embodiment.

As shown in fig. 1, the jig provided in this embodiment is a second jig 2, the second jig 2 includes a fastening block 21, a placement groove 22 for accommodating placement of the base component 1 is provided on the fastening block 21, after the base component 1 is transferred from the first jig 3, the base component 1 is placed or fixed in the placement groove 22, the placement groove 22 uses a profiling method to surround and limit the base component 1, as shown in fig. 3, during transfer, a manual driving or driving source can drive the fastening block 21 to move, the fastening block 21 moves above the first jig 3, meanwhile, the fastening block 21 corresponds to the first jig 3 and is fastened on the first jig 3, at this time, the upper portion of the base component 1 on the first jig 3 is automatically matched and inserted into the placement groove 22, the base component 1 is surrounded and positioned by the placement groove 22, and seamless butt joint between the two jigs is completed; meanwhile, in this embodiment, the placement groove 22 is further provided with an adsorption component 4 for adsorbing and fixing the base component 1, and the adsorption component 4 adsorbs the base component 1, so that the base component 1 is separated from the first fixture 3 and is fixedly installed inside the placement groove 22; so, also shifted base subassembly 1 when two tools dock, shift base subassembly 1 to in second tool 2 from first tool 3, realized seamless connection between two tools, optimized automatic equipment flow, improved production efficiency and reduction in production cost.

Further, in order to realize multi-station simultaneous operation and improve transfer and assembly efficiency, two transverse rows and five longitudinal rows are arranged in the first jig 3, and 10 base assemblies 1 are arranged in total; the number of the base assemblies 1 can be optimized according to actual production, and is not limited in the embodiment; then the second jig 2 corresponding to the first jig 3 should also be correspondingly provided with two transverse rows and five longitudinal rows, and a total of 10 placement grooves 22 for accommodating the placement of the base assembly 1, which is beneficial to improving the number of butt joints and transfer, thereby indirectly improving the working efficiency and the utilization rate of the jigs.

First implementation of the adsorption element 4: the adsorption component 4 is one or more vacuum suction nozzles arranged in the placement groove 22, and the vacuum suction nozzles carry out vacuum adsorption on the base component 1 so that the base component 1 is separated from the first jig 3; specifically, the vacuum suction nozzles directly adsorb the base 11, and the number of the vacuum suction nozzles can be set to be one, so that most of the area of the base 11 is directly covered; a plurality of vacuum nozzles may also be provided to provide full coverage of the base 11.

A second implementation of the adsorbing member 4: the adsorption component 4 is a plurality of magnetic attraction blocks which are mutually magnetically attracted with the magnets 12 in the base component 1, and the magnetic attraction blocks are mutually contacted with the magnets 12 to generate larger magnetic attraction force so as to drive the whole base component 1 to be separated from the first jig 3; in this embodiment, the magnetic attraction blocks are embedded and installed inside the placement groove 22, and the positions of the magnetic attraction blocks correspond to the positions of the magnets 12 and are arranged at two sides of the placement groove 22; further, in this embodiment, in order to generate a strong magnetic attraction force, the magnetic attraction block is a first magnet; in other embodiments, the magnet is a steel member, and the magnet 12 may also produce a strong magnetic attraction to the steel.

Third implementation of the adsorbing member 4: the adsorption component 4 can also adopt a miniature clamping cylinder, the miniature clamping cylinder is used for clamping the base component 1, and the first jig 3 and the second jig 2 are separated by manual or other driving forces, so that the base component 1 is driven to be separated from the first jig 3.

As shown in fig. 2 and 5, in order to better surround and position the base 11 by the placement groove 22, a semicircular groove 24 for accommodating the base protrusion 18 is further provided around the placement groove 22; the inside of placing groove 22 still is equipped with a plurality of through-holes 23, the inside liftout pin that can hold of through-hole 23, the liftout pin passes through-hole 23 when the equipment is accomplished, and the assembly part that will place the inside of groove 22 is ejecting, is favorable to the unloading process after the equipment is accomplished.

As shown in fig. 2, in order to facilitate insertion of one end of the base 11 into the placement groove 22, a guiding portion 25 is disposed around the placement groove 22, and in this embodiment, the guiding portion 25 is a guiding inclined plane, that is, a chamfer, to perform the functions of positioning and guiding the insertion of the base 11; in other embodiments, the guiding portion 25 may also use a guiding arc surface with better flexibility for guiding.

As shown in fig. 6, the second jig 2 may be placed on the belt or the placement board at will, but in order to better combine with the automated production line, the second jig 2 needs to be stably positioned and fixed during assembly, so that the assembly precision and the stable assembly can be better during the assembly, in this embodiment, the second jig 2 may be placed on the support board 61, and the support board 61 is provided with the first positioning component 71 and the first fixing component 75 that are mutually matched with the bottom of the fastening block 21.

Specifically, the first positioning component 71 includes a plurality of first positioning pins 72 mounted on the support plate 61, and corresponding first positioning grooves corresponding to the first positioning pins 72 are also provided at the bottom of the fastening block 21; the accurate positioning of the second jig 2 can be completed through the mutual matching of the first positioning pin 72 and the first positioning groove, and the preliminary fixing of the second jig 2 can also be completed.

In practical design, in order to reduce cost and weight, plastic is generally used as the material of the fastening block 21, so the first fixing component 75 may be a plurality of second magnets installed at the bottom of the fastening block 21, the support plate 61 is made of steel material, the second magnets and the support plate 61 generate magnetic attraction force that attracts mutually, and the fastening block 21 is fixed on the support plate 61 by using the magnetic attraction force, so as to finish the stable fixation of the second fixture 2.

Further, a plurality of third magnets corresponding to the second magnets may be disposed on the support plate 61, so that the magnetic attraction force is stronger and the fixation is more stable.

As shown in fig. 6, in this embodiment, a plurality of blocking blocks 63 are disposed at the edge of the upper surface of the supporting plate 61, the blocking blocks 63 are symmetrically distributed, and the blocking blocks 63 surround and fixedly hold the fastening blocks 21; the resisting block 63 is used for preventing the buckling block 21 from moving in a translational manner; after the manipulator places the buckling block 21 on the supporting plate 61, the manipulator performs end translation, and blocks the buckling block 21 by using the resisting blocks 63, so that the manipulator is separated from the jig connected with the manipulator, and it is required to explain that the size between the resisting blocks 63 is matched with the size of the buckling block 21, and only a reasonable setting size is required.

Example two

The second embodiment provides an auxiliary manipulator.

The manipulator is connected with the second jig 2, the manipulator adopts prior art, the manipulator end adopts the clamp finger to press from both sides tightly second jig 2, and end-to-end connection has turning device 5 to utilize turning device 5 drive second jig 2 to overturn and accomplish the equipment to remaining part.

Example III

Referring to fig. 7 and 8, a third embodiment provides an auxiliary manipulator.

As shown in fig. 7, in this embodiment, the manipulator may be a common multi-axis manipulator, the end of the manipulator is provided with a turning device 5, and the turning device 5 is connected with the second fixture 2 through a connection block 8; the connecting block 8 is arranged between the turnover device 5 and the second jig 2; the turnover device 5 drives the second jig 2 to turn over.

As shown in fig. 8, the connecting block 8 is provided with a second positioning member 81 and a second fixing member 85 which are mutually engaged with the side surfaces of the fastening block 21.

Specifically, the second positioning component 81 includes a plurality of second positioning pins 82 installed on the connecting block 8, corresponding to the second positioning pins 82, connecting bars 83 are fixedly installed at two sides of the fastening block 21, second positioning grooves 84 corresponding to the second positioning pins 82 are provided on the connecting bars 83, and the second positioning pins 82 are inserted into the corresponding second positioning grooves 84, so that accurate positioning of the second jig 2 can be completed, and preliminary fixing of the second jig 2 can also be completed.

The second fixing component 85 includes a plurality of fourth magnets 86 installed on the connection block 8 and a fifth magnet 87 installed on the connection bar 83 and corresponding to the fourth magnets 86, the fourth magnets 86 and the fifth magnets 87 generate magnetic attraction force for mutual magnetic attraction, the second jig 2 is fixedly connected to the tail end of the connection block 8 by the magnetic attraction force, stable connection of the second jig 2 is completed, when separation is needed, the second jig 2 is only required to be placed on the support plate 61, the manipulator moves to the side, and the second jig 2 can be stably left on the support plate 61 by blocking of the blocking block 63.

The use process of the jig comprises the following steps: firstly, transferring an empty second jig 2 to the upper part of a first jig 3 by a mechanical arm, driving the second jig 2 to be mutually buckled with the first jig 3, and automatically matching and inserting the upper part of a base assembly 1 into a placing groove 22; secondly, the adsorption component 4 adsorbs the base component 1, so that the base component 1 is separated from the first jig 3 and fixedly arranged in the placement groove 22; thirdly, the manipulator drives the full-load second jig 2 to transfer, and after the full-load second jig 2 is transferred to a certain position, the turnover device 5 drives the full-load second jig 2 to turn over; finally, the fully loaded second jig 2 is placed on the support plate 61, the manipulator moves to the side, and the second jig 2 can be stably left on the support plate 61 by using the blocking of the blocking block 63; thus completing docking, transferring, flipping and transferring of the base assembly 1.

The above examples are preferred embodiments of the present utility model, but the embodiments of the present utility model are not limited to the above examples, and any other changes, modifications, substitutions, combinations, and simplifications that do not depart from the spirit and principle of the present utility model should be made in the equivalent manner, and the embodiments are included in the protection scope of the present utility model.

Claims (10)

1. A tool for base subassembly butt joint and transfer, its characterized in that: including second tool (2), second tool (2) include lock piece (21), be equipped with on lock piece (21) and be used for holding recess (22) that base subassembly (1) placed, lock piece (21) lock is in first tool (3) top, base subassembly (1) upper portion on first tool (3) matches inserts inside recess (22) of placing, it still installs on recess (22) and is used for carrying out fixed adsorption component (4) of adsorbing base subassembly (1), adsorption component (4) adsorb base subassembly (1) for base subassembly (1) break away from in first tool (3), the fixed installation is inside recess (22) of placing.

2. The jig for docking and transferring of a base assembly of claim 1, wherein: the adsorption component (4) is one or more vacuum suction nozzles arranged in the placement groove (22).

3. The jig for docking and transferring of a base assembly of claim 1, wherein: the adsorption component (4) is a plurality of magnetic blocks which are mutually magnetically attracted with the magnets (12) in the base component (1), and the magnetic blocks are embedded and arranged in the placement groove (22); the magnetic attraction block is a steel material component or a first magnet which is mutually attracted with the magnet (12).

4. The jig for docking and transferring of a base assembly of claim 1, wherein: a plurality of through holes (23) are also formed in the placement groove (22); semicircular grooves (24) for accommodating the base protrusions (18) are further formed in the periphery of the placement grooves (22).

5. The jig for docking and transferring of a base assembly of claim 1, wherein: a guide part (25) for guiding the insertion of the base (11) is arranged around the placement groove (22), and the guide part (25) is a guide inclined plane or a guide arc surface; the buckling block (21) is provided with a plurality of placement grooves (22) which are arranged vertically and horizontally and used for placing the base (11).

6. The jig for docking and transferring of a base assembly of claim 1, wherein: the second jig (2) is placed on the supporting plate (61), and a first positioning component (71) and a first fixing component (75) which are matched with the bottom of the buckling block (21) are arranged on the supporting plate (61).

7. The jig for docking and transferring a base assembly of claim 6, wherein: the upper surface edge of backup pad (61) is equipped with a plurality of supporting block (63), supporting block (63) mutual symmetry distributes, supporting block (63) surround fixed accommodation lock piece (21).

8. An auxiliary mechanical arm which is characterized in that: the manipulator end is provided with a plurality of jigs for docking and transferring a base assembly according to any one of claims 1 to 7.

9. The auxiliary manipulator of claim 8, wherein: the tail end of the manipulator is also provided with a turnover device (5) for driving the second jig (2) to turn over.

10. The auxiliary manipulator of claim 9, wherein: the tail end of the turning device (5) is provided with a connecting block (8), and the connecting block (8) is arranged between the turning device (5) and the second jig (2); the connecting block (8) is provided with a second positioning component (81) and a second fixing component (85) which are mutually matched with the side face of the buckling block (21).