CN219819585U - Intake manifold assembly equipment and assembly production line - Google Patents
Intake manifold assembly equipment and assembly production line Download PDFInfo
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- CN219819585U CN219819585U CN202320877900.9U CN202320877900U CN219819585U CN 219819585 U CN219819585 U CN 219819585U CN 202320877900 U CN202320877900 U CN 202320877900U CN 219819585 U CN219819585 U CN 219819585U
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- support
- manifold assembly
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- 238000004519 manufacturing process Methods 0.000 title abstract description 12
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 73
- 230000007246 mechanism Effects 0.000 claims abstract description 44
- 230000005012 migration Effects 0.000 claims abstract description 4
- 238000013508 migration Methods 0.000 claims abstract description 4
- 238000004140 cleaning Methods 0.000 claims description 12
- 238000001816 cooling Methods 0.000 claims description 7
- 238000010073 coating (rubber) Methods 0.000 claims description 6
- 230000007306 turnover Effects 0.000 claims description 6
- 238000012163 sequencing technique Methods 0.000 claims description 5
- 238000012856 packing Methods 0.000 claims description 4
- 238000009826 distribution Methods 0.000 claims description 2
- 239000000463 material Substances 0.000 claims description 2
- 238000005406 washing Methods 0.000 claims 1
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 238000007599 discharging Methods 0.000 abstract description 2
- 238000003825 pressing Methods 0.000 description 8
- 238000004026 adhesive bonding Methods 0.000 description 3
- 238000004806 packaging method and process Methods 0.000 description 3
- 230000000903 blocking effect Effects 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 239000011265 semifinished product Substances 0.000 description 2
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
- 238000010330 laser marking Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
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Abstract
The utility model discloses an air inlet manifold assembly device and an assembly production line, which are characterized in that: the utility model provides an intake manifold assembly equipment has been designed to key, its structure includes the frame, be provided with mounting platform in the frame, be provided with location frock on the mounting platform, location frock one side is provided with the water pipe and supplies a mechanism, water pipe supplies a mechanism one side to be connected with water pipe sorting device, the top of location frock is provided with horizontal migration get a pressure equipment mechanism, wherein location frock includes the bottom plate, be provided with two locating pins on the bottom plate, a support column, a floating support mechanism, a upset hold-down cylinder, the support column is relative with a pressure equipment hole on the intake manifold, floating support mechanism is relative with another pressure equipment hole on the intake manifold. The beneficial effects of the utility model include: the robot for assembling the air inlet manifold replaces manual feeding and discharging, automatic clamping and press mounting of the water pipe fitting with press mounting are achieved, manual labor is reduced, production efficiency of assembling the air inlet manifold is improved, and assembly automation is achieved.
Description
Technical Field
The utility model relates to the technical field of part assembly automation, in particular to an air inlet manifold assembly device and an assembly production line.
Background
The intake manifold refers to an intake pipe from the carburetor or throttle body to the front of the cylinder head intake port, and functions to distribute air and fuel mixture from the carburetor or throttle body to the cylinder intake ports.
The method is characterized in that the water inlet pipe and the water outlet pipe are required to be installed on the air inlet manifold, the air inlet manifold is placed on a press with a positioning clamp manually, water pipe parts are sequentially installed in the press fit mode, the assembly mode consumes more labor and is low in efficiency, labor intensity of workers is high, automation of automobile production cannot be achieved, and connection with other working procedures cannot be achieved through an industrial robot.
Disclosure of Invention
In order to overcome the defects in the prior art, the utility model provides the assembly equipment and the assembly production line for the air inlet manifold, which completely replace manual operation and realize the assembly automatic production of the air inlet manifold.
In order to achieve the above purpose, the present utility model adopts the following technical scheme:
an intake manifold assembly apparatus comprising a frame, characterized in that: the device comprises a rack, and is characterized in that an installation platform is arranged on the rack, a positioning tool is arranged on the installation platform, a water pipe supplying mechanism is arranged on one side of the positioning tool, a water pipe sorting device is connected on one side of the water pipe supplying mechanism, a horizontally moving workpiece taking press-fitting mechanism is arranged above the positioning tool, the positioning tool comprises a bottom plate, two positioning pins, a supporting column, a floating supporting mechanism and a turnover pressing cylinder are arranged on the bottom plate, the supporting column is opposite to one press-fitting hole on an air inlet manifold, and the floating supporting mechanism is opposite to the other press-fitting hole on the air inlet manifold.
Further, get a pressure equipment mechanism and be in through longmen type support mounting on the mounting platform, be provided with on the longmen type support transversely extend to the first slide rail of water pipe supply mechanism top, sliding fit is provided with the electric jar subassembly on the first slide rail, the jar pole lower extreme of electric jar subassembly is provided with air chuck.
Further, the water pipe supplies a mechanism including support, water pipe positioning seat, stop piece, elasticity ejector pin, the support set up in on the mounting platform, the water pipe positioning seat set up in on the support, one side has the connection on the water pipe positioning seat the water pipe constant head tank of water pipe sorting device, stop the piece through cylinder horizontal migration set up in the entrance point of water pipe constant head tank, elasticity ejector pin set up in the below of water pipe positioning seat, just elasticity ejector pin stretches into the bottom of water pipe positioning tank, elasticity ejector pin lower extreme is connected with jacking cylinder for follow the water pipe the vertical jacking of water pipe constant head tank is predetermined highly in order to supply get a pressure equipment mechanism to snatch.
Further, the elastic ejector rod comprises an upper ejector rod, a first spring and a lower connecting rod, the lower connecting rod is slidably sleeved at the lower end of the upper ejector rod, the first spring is arranged between the upper ejector rod and the lower connecting rod, a pin shaft is arranged at the lower end of the upper ejector rod and is limited in a limiting hole in the side wall of the lower connecting rod, the lower end of the lower connecting rod is connected with a piston rod of the jacking cylinder, and the jacking cylinder is fixedly arranged on the support.
Further, the water pipe sequencing device comprises a vibration disc and a guide groove connected to the outlet end of the vibration disc.
Further, a second guide rail is arranged on the mounting platform, the bottom plate is arranged on the second guide rail in a sliding fit mode through a sliding block, and a screw nut assembly for driving the bottom plate to move is arranged on the mounting platform.
Further, the floating support mechanism comprises a support base, a floating block, a second spring, a support block, a locking block and a locking cylinder, wherein the support base is fixedly arranged on the mounting platform, the floating block is vertically movably arranged on the support base, the second spring is limited between the support base and the floating block, the locking block is transversely moved to be arranged on the support base, the locking block is driven by the locking cylinder arranged on the support base, and the locking block is provided with a wedge-shaped surface for supporting the floating block.
The utility model also aims to provide an air inlet manifold assembly production line which is matched with the air inlet manifold assembly equipment, and is characterized in that: still including the semi-manufactured goods that sets gradually wash station, wash cooling station, first leak hunting station, revolving stage wash station, rubber coating mark station, secondary leak hunting station, select separately the packing station, intake manifold assembly equipment set up in between marking station and the secondary leak hunting station are beaten to the rubber coating, wash cooling station, first leak hunting station, revolving stage wash station, rubber coating mark station, secondary leak hunting station, select separately the packing station and be annular distribution to set up two robot material loading subassemblies in annular middle zone and be used for the work piece turnover.
The beneficial effects of the utility model include: the robot for assembling the air inlet manifold replaces manual feeding and discharging, automatic clamping and press mounting of the water pipe fitting with press mounting are achieved, manual labor is reduced, production efficiency of assembling the air inlet manifold is improved, and assembly automation is achieved.
Drawings
FIG. 1 is a schematic view of the assembly apparatus of the present utility model (hidden guard assembly);
FIG. 2 is a schematic diagram of the tooling structure of the present utility model;
FIG. 3 is a schematic view of a component taking and pressing mechanism according to the present utility model;
FIG. 4 is a schematic view of the water supply mechanism of the present utility model;
FIG. 5 is a schematic view of the water line sequencing device of the present utility model;
FIG. 6 is a schematic view of the structure of the floating support mechanism of the present utility model;
fig. 7 is a layout of an assembly line of the present utility model.
Detailed Description
The utility model will be described in further detail with reference to specific embodiments and drawings.
The utility model provides a design idea of an automatic production line for assembling an intake manifold water pipe. The air inlet manifold assembly device mainly comprises a frame 1, wherein a mounting platform 2 is arranged in the middle of the frame 1, and a positioning tool 3 is arranged on the mounting platform 2 and used for positioning and clamping an air inlet manifold. One side of the positioning tool 3 is provided with a water pipe supply mechanism 4 for conveying and supplying water pipe parts. One side of the water pipe feeding mechanism 4 is connected with a water pipe sequencing device 5 for arranging water pipes in sequence singly, so that the picking of the pieces is convenient. In this embodiment, two different water pipes are required to be press-fitted, so that two sets of water pipe sorting devices 5 and water pipe supply mechanisms 4 are arranged in parallel. A horizontally moving part taking and pressing mechanism 6 is arranged above the positioning tool 3 and is used for taking off the water pipe from the water pipe part supply mechanism 4 and pressing the water pipe to the corresponding position on the air inlet manifold on the positioning tool 3.
As shown in fig. 2, the positioning tool 3 comprises a bottom plate 31, two positioning pins 32, a support column 33, a floating support mechanism 34 and a turnover pressing cylinder 35 are arranged on the bottom plate 31, the air inlet manifold is completely positioned through the two positioning pins 32 and the support column 33, and the upper surface of the air inlet manifold is pressed through the turnover pressing cylinder 35. In this embodiment, the support column 33 is designed to be opposite to a press-fit hole on the intake manifold, so that good support is ensured at the press-fit position, and meanwhile, the complexity of work is reduced. The other press-fitting position is opposite to the other press-fitting hole on the air inlet manifold by adopting the floating supporting mechanism, so that the support effect of the press-fitting position is good while the over-positioning is avoided.
As shown in fig. 6, the floating support mechanism 34 includes a support base 341, a floating block 342, a second spring 343, a support block 344, a locking block 345, and a locking cylinder 346, wherein the support base 341 is fixedly disposed on the mounting platform 2, the floating block 342 is vertically movably disposed on the support base 341 through a guide groove on the support base 341, and the second spring 343 is limited between the support base 341 and the floating block 342, so that the floating block 342 is in a floating state. The locking block 345 is provided to the supporting base 341 to be laterally moved, and the locking block 345 is driven to be horizontally moved by a locking cylinder 346 mounted to the supporting base 341, and the locking block 345 has a wedge surface for supporting the slider 342. When the air inlet manifold is positioned on the positioning tool, the locking block 345 moves forwards, the floating block 342 is in a floating state, the supporting block 344 matched with the top surface of the floating block 342 is in a complete contact state with the bottom of a workpiece, the supporting height can be automatically adapted according to the outline dimension of the workpiece, after the overturning compressing cylinder 35 clamps the workpiece, the locking cylinder 346 drives the locking block 345 to move backwards, so that a wedge surface on the locking block 345 is in contact with a step surface on the floating block 342, the floating block 342 is limited to move downwards, and the stable supporting state of the workpiece is achieved. Similarly, when the lock block 345 moves forward, the lock state is released, and the floating support is again changed.
As shown in fig. 2, the utility model realizes press fitting of two positions of a workpiece and facilitates workpiece replacement of a robot. The mounting platform 2 is provided with a second guide rail 21, the bottom plate 31 is arranged on the second guide rail 21 in a sliding fit manner through a sliding block, the mounting platform 2 is provided with a screw nut component 22 for driving the bottom plate 31 to move, and the screw nut mechanism is driven by a servo motor to accurately control the moving precision of the tool.
As shown in fig. 3, the workpiece taking press-fitting mechanism 6 is mounted on the mounting platform 2 through a gantry type bracket 61, a first sliding rail 62 transversely extending to the upper side of the water pipe workpiece feeding mechanism 4 is arranged on the gantry type bracket 61, an electric cylinder assembly 63 is arranged on the first sliding rail 62 in a sliding fit manner, and an air chuck 64 is arranged at the lower end of a cylinder rod of the electric cylinder assembly 63. When the workpiece is taken out, the air chuck 64 is opened, the electric cylinder assembly 63 moves to the position above the corresponding water pipe workpiece supply mechanism 4, so that a water pipe jacked up by the water pipe workpiece supply mechanism 4 is opposite to the center of the air chuck 64, the electric cylinder assembly 63 stretches, the air chuck 64 clamps the water pipe, the electric cylinder assembly 63 precisely moves to the position above an air inlet manifold workpiece pressing hole on the positioning tool 3 under the driving of a screw nut mechanism driven by a servo motor, and the electric cylinder assembly 63 stretches to finish water pipe pressing.
As shown in fig. 4, the water pipe supply mechanism 4 includes a support 41, a water pipe positioning seat 42, a blocking block 43, and an elastic ejector rod 44, where the support 41 is disposed on the mounting platform 2, the water pipe positioning seat 42 is disposed on the support 41, one side of the water pipe positioning seat 42 is provided with a water pipe positioning slot 46 connected with the water pipe sequencing device 5, and the blocking block 43 is horizontally moved by a cylinder and disposed at an inlet end of the water pipe positioning slot 46, so as to limit that only a single water pipe enters a jacking station in the water pipe positioning slot 46 at a time. The elastic ejector rod 44 is arranged below the water pipe positioning seat 42, the elastic ejector rod 44 stretches into the bottom of the lifting station of the water pipe positioning groove 46, and the lower end of the elastic ejector rod 44 is connected with a lifting cylinder 45 for vertically lifting the water pipe from the water pipe positioning groove 46 to a preset height for the grabbing of the grabbing press-fitting mechanism 6.
As shown in fig. 4, the elastic ejector rod 44 includes an upper ejector rod 441, a first spring 442, and a lower connecting rod 443, the lower connecting rod 443 is slidably sleeved at the lower end of the upper ejector rod 441, the first spring 442 is disposed between the upper ejector rod 441 and the lower connecting rod 443, a pin 444 is disposed at the lower end of the upper ejector rod 441, the pin 444 is limited in a limiting hole on a side wall of the lower connecting rod 443, the lower end of the lower connecting rod 443 is connected with a piston rod of the jacking cylinder 45, and the jacking cylinder 45 is fixedly disposed on the support 41.
The water tube sorting apparatus 5 of fig. 5 includes a vibration plate 51 and a guide groove 52 connected to an outlet end of the vibration plate 51.
The air intake manifold assembling production line further comprises a semi-finished product cleaning station 7, a cleaning and cooling station 8, an air intake manifold after cooling, drying and cleaning, a primary leakage detecting station 9, a rotary table cleaning station 10, a secondary air intake manifold cleaning and gluing and marking station 11, a laser marking and secondary leakage detecting station 12, a secondary air tightness detecting and sorting and packaging station 13 and a manual work turnover reducing and automatic packaging station according to the detection result, wherein the semi-finished product cleaning station 7 is used for cleaning an air intake manifold which is not assembled, the cleaning and cooling station 8, the primary leakage detecting station 9, the rotary table cleaning station 10, the gluing and marking station 11, the secondary leakage detecting station 12 and the sorting and packaging station 13 are annularly distributed, and two robot feeding assemblies 14 are arranged in an annular middle area and used for gluing workpieces.
The foregoing has described in detail the technical solutions provided by the embodiments of the present utility model, and specific examples have been applied to illustrate the principles and implementations of the embodiments of the present utility model, where the above description of the embodiments is only suitable for helping to understand the principles of the embodiments of the present utility model; meanwhile, as for those skilled in the art, according to the embodiments of the present utility model, there are variations in the specific embodiments and the application scope, and the present description should not be construed as limiting the present utility model.
Claims (8)
1. Intake manifold assembly device, comprising a frame (1), characterized in that: be provided with mounting platform (2) on frame (1), be provided with location frock (3) on mounting platform (2), location frock (3) one side is provided with water pipe and supplies a mechanism (4), water pipe supplies a mechanism (4) one side to be connected with water pipe sorting device (5), the top of location frock (3) is provided with horizontal migration get a pressure equipment mechanism (6), wherein location frock (3) include bottom plate (31), be provided with two locating pins (32), a support column (33), a floating support mechanism (34), a upset hold-down cylinder (35) on bottom plate (31), support column (33) are relative with a pressure equipment hole on the intake manifold, floating support mechanism is relative with another pressure equipment hole on the intake manifold.
2. An intake manifold assembly apparatus according to claim 1, wherein: get a pressure equipment mechanism (6) and install through planer-type support (61) on mounting platform (2), be provided with on planer-type support (61) transversely extend to first slide rail (62) of water pipe supply mechanism (4) top, sliding fit is provided with electric jar subassembly (63) on first slide rail (62), the jar pole lower extreme of electric jar subassembly (63) is provided with air chuck (64).
3. An intake manifold assembly apparatus according to claim 1, wherein: the water pipe supplies a mechanism (4) including support (41), water pipe positioning seat (42), stop piece (43), elasticity ejector pin (44), support (41) set up in on mounting platform (2), water pipe positioning seat (42) set up in on support (41), water pipe positioning seat (42) are gone up one side have connect water pipe constant head tank (46) of water pipe sorting device (5), stop piece (43) through cylinder horizontal migration set up in the entrance point of water pipe positioning tank (46), elasticity ejector pin (44) set up in the below of water pipe positioning seat (42), just elasticity ejector pin (44) stretch into the bottom of water pipe positioning tank (46), elasticity ejector pin (44) lower extreme is connected with jacking cylinder (45) for follow water pipe positioning tank (46) vertical jacking reservation height is in order to get a pressure equipment mechanism (6) snatch.
4. An intake manifold assembly apparatus according to claim 3, wherein: the elastic ejector rod (44) comprises an upper ejector rod (441), a first spring (442) and a lower connecting rod (443), the lower connecting rod (443) is slidably sleeved on the lower end of the upper ejector rod (441), the first spring (442) is arranged between the upper ejector rod (441) and the lower connecting rod (443), a pin shaft (444) is arranged at the lower end of the upper ejector rod (441), the pin shaft (444) is limited in a limiting hole in the side wall of the lower connecting rod (443), the lower end of the lower connecting rod (443) is connected with a piston rod of the jacking cylinder (45), and the jacking cylinder (45) is fixedly arranged on the support (41).
5. An intake manifold assembly apparatus according to claim 1, wherein: the water pipe sequencing device (5) comprises a vibration disc (51) and a guide groove (52) connected to the outlet end of the vibration disc (51).
6. An intake manifold assembly apparatus according to claim 1, wherein: the mounting platform (2) is provided with a second guide rail (21), the bottom plate (31) is arranged on the second guide rail (21) in a sliding fit mode through a sliding block, and the mounting platform (2) is provided with a screw nut component (22) for driving the bottom plate (31) to move.
7. An intake manifold assembly apparatus according to claim 1, wherein: the floating support mechanism (34) comprises a support base (341), a floating block (342), a second spring (343), a supporting block (344), a locking block (345) and a locking cylinder (346), wherein the support base (341) is fixedly arranged on the mounting platform (2), the floating block (342) is vertically movably arranged on the support base (341), the second spring (343) is limited between the support base (341) and the floating block (342), the locking block (345) is transversely moved and arranged on the support base (341), the locking block (345) is driven by the locking cylinder (346) arranged on the support base (341), and the locking block (345) is provided with a wedge-shaped surface for supporting the floating block (342).
8. An intake manifold assembly line comprising the intake manifold assembly apparatus of any one of claims 1-7, characterized in that: still including semi-manufactured goods cleaning station (7), washing cooling station (8), primary leak hunting station (9), revolving stage cleaning station (10), rubber coating marking station (11), secondary leak hunting station (12), select separately packing station (13) that set gradually, intake manifold assembly equipment (15) set up in between marking station (11) and the secondary leak hunting station (12) are beaten to the rubber coating, wash cooling station (8), primary leak hunting station (9), revolving stage cleaning station (10), rubber coating marking station (11), secondary leak hunting station (12), select separately packing station (13) and be annular distribution to set up two robot material loading subassemblies (14) in annular intermediate region and be used for the work piece turnover.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320877900.9U CN219819585U (en) | 2023-04-19 | 2023-04-19 | Intake manifold assembly equipment and assembly production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320877900.9U CN219819585U (en) | 2023-04-19 | 2023-04-19 | Intake manifold assembly equipment and assembly production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219819585U true CN219819585U (en) | 2023-10-13 |
Family
ID=88272667
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202320877900.9U Active CN219819585U (en) | 2023-04-19 | 2023-04-19 | Intake manifold assembly equipment and assembly production line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219819585U (en) |
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2023
- 2023-04-19 CN CN202320877900.9U patent/CN219819585U/en active Active
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