CN219816756U - LINE-X paint spraying robot - Google Patents
LINE-X paint spraying robot Download PDFInfo
- Publication number
- CN219816756U CN219816756U CN202320472603.6U CN202320472603U CN219816756U CN 219816756 U CN219816756 U CN 219816756U CN 202320472603 U CN202320472603 U CN 202320472603U CN 219816756 U CN219816756 U CN 219816756U
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- Prior art keywords
- servo motor
- mechanical arm
- heating tank
- pressure heating
- line
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- 238000005507 spraying Methods 0.000 title claims abstract description 76
- 239000003973 paint Substances 0.000 title claims description 11
- 238000010438 heat treatment Methods 0.000 claims abstract description 45
- 238000000576 coating method Methods 0.000 claims abstract description 21
- 239000011248 coating agent Substances 0.000 claims abstract description 19
- 229920002396 Polyurea Polymers 0.000 claims description 13
- 229920001971 elastomer Polymers 0.000 claims description 13
- 239000000806 elastomer Substances 0.000 claims description 13
- 239000004433 Thermoplastic polyurethane Substances 0.000 claims description 12
- 229920002803 thermoplastic polyurethane Polymers 0.000 claims description 12
- 239000007921 spray Substances 0.000 description 5
- 238000000034 method Methods 0.000 description 4
- 239000000463 material Substances 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 239000004814 polyurethane Substances 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 239000000809 air pollutant Substances 0.000 description 1
- 231100001243 air pollutant Toxicity 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 229920002635 polyurethane Polymers 0.000 description 1
- 229920003226 polyurethane urea Polymers 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 239000000376 reactant Substances 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 238000007592 spray painting technique Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Landscapes
- Spray Control Apparatus (AREA)
- Nozzles (AREA)
Abstract
The utility model discloses a LINE-X coating spraying robot, which relates to the technical field of spraying robots and comprises a stand column, a cross beam, a first servo motor, a first mechanical arm, a second servo motor, a second mechanical arm, a first high-pressure heating tank, a second high-pressure heating tank and a multi-component spraying machine; a first servo motor is arranged on the cross beam, a first driving mechanical arm of the first servo motor is arranged on the first mechanical arm, a second servo motor is arranged on the first mechanical arm, and the second servo motor drives the second mechanical arm; the high-pressure heating tank I and the high-pressure heating tank II are arranged on one side of the upright post, the multi-component spraying machine is arranged on the mechanical arm II, and the outlets of the high-pressure heating tank I and the high-pressure heating tank II are connected with the inlet end of the multi-component spraying machine through pipelines. According to the utility model, the first servo motor controls the mechanical arm I, the second servo motor controls the mechanical arm II, so that the position and the angle of the multi-component spraying machine can be flexibly adjusted, the LINE-X coating can be sprayed in a full-automatic, accurate and large-area manner, and the spraying efficiency is high.
Description
Technical Field
The utility model relates to the technical field of LINE-X coating spraying, in particular to a robot for spraying LINE-X coating.
Background
The LINE-X professional spraying paint comprises a mixture of polyurethane and polyurea elastomer, the spraying method of the LINE-X coating is also very simple, and the LINE-X professional spraying paint can be sprayed by using a spraying machine by only heating two independent raw materials, namely thermoplastic polyurethane and polyurea elastomer, to a temperature of 120-140 ℃ and mixing the materials into polyurethane (the mixing ratio is 1:1) under high pressure.
LINE-X coatings are useful for a variety of commercial and industrial applications. They adhere well to any surface and their fast curing properties allow us to spray vertically without flowing down. No solvent remains after the spraying is completed, which means that no air pollutants or environmental harmful pollution are caused.
In the Chinese patent with the patent number of CN205931220U, an unmanned aerial vehicle is disclosed, and a LINE-X coating of LINE-X company in the United states is coated on a vehicle body, so that the life expectancy of the unmanned aerial vehicle is greatly prolonged, and the unmanned aerial vehicle is ensured to be not easy to damage after encountering an obstacle or falling.
The existing LINE-X coating spraying mode is used for spraying the surface of an object by using a manual handheld spraying machine, protective equipment needs to be worn, the manual spraying mode is low in speed and not suitable for rapid spraying of objects on a pipeline, manual spraying can only be suitable for shorter objects, and spraying operation is difficult to be carried out on taller objects.
Therefore, there is a need in the market for a robot for spraying LINE-X paint that replaces the manual spraying operation.
Disclosure of Invention
Based on the above, it is necessary to provide a LINE-X paint spraying robot for solving the technical problems of low LINE-X paint spraying efficiency and high manual work intensity.
In order to achieve the above purpose, the present utility model provides the following technical solutions:
the LINE-X coating spraying robot comprises a column, a beam, a first servo motor, a first mechanical arm, a second servo motor, a second mechanical arm, a first high-pressure heating tank, a second high-pressure heating tank and a multi-component spraying machine;
one end of the cross beam is connected with the upper end of the upright post, a first servo motor is arranged at the other end of the cross beam, a first mechanical arm is driven by the first servo motor, a second servo motor is arranged at one end, far away from the first servo motor, of the mechanical arm, and a second mechanical arm is driven by the second servo motor;
the high-pressure heating tank I and the high-pressure heating tank II are positioned on one side of the upright post, the multi-component spraying machine is arranged on the mechanical arm II, and outlets of the high-pressure heating tank I and the high-pressure heating tank II are connected with inlet ends of the multi-component spraying machine through pipelines.
By adopting the technical scheme, the mechanical arm I and the mechanical arm II are hoisted on the cross beam, the multi-component spraying machine is arranged on the mechanical arm II, and the positions of the multi-component spraying machine are adjusted through the mechanical arm I and the mechanical arm II, so that the spraying machine can be suitable for accurate and large-area spraying operation; the high-pressure heating tank I and the high-pressure heating tank II are used for independently supplying raw materials to the multi-component spraying machine, and the multi-component spraying machine is used for spraying after high-pressure mixing, so that the quality of LINE-X coating is ensured.
Preferably, the automatic spraying machine further comprises a PLC controller, and the first servo motor, the second servo motor and the multicomponent spraying machine are all connected with the PLC controller through circuits.
By adopting the technical scheme, the PLC controls the work of the first servo motor, the second servo motor and the multicomponent spraying machine, so that the spraying operation can be completed fully automatically.
Preferably, thermoplastic polyurethane is arranged in the first high-pressure heating tank, and polyurea elastomer is arranged in the second high-pressure heating tank.
Through adopting above-mentioned technical scheme, high-pressure heating jar I and high-pressure heating jar II hold thermoplastic polyurethane, polyurea elastomer alone, when needing the operation, heat thermoplastic polyurethane, polyurea elastomer to 120-140 degrees temperature, after the high pressure mixes, spray with atomizing form by the multicomponent flush coater.
Preferably, a chassis is installed at the lower end of the upright post, and the chassis is fixed on the ground.
Through adopting above-mentioned technical scheme, the chassis is convenient for be connected with ground, makes the stand more stable.
Compared with the related art, the LINE-X coating spraying robot provided by the utility model has the following beneficial effects:
according to the utility model, the first servo motor controls the mechanical arm I, the second servo motor controls the mechanical arm II, so that the position and the angle of the multi-component spraying machine can be flexibly adjusted, the LINE-X coating can be sprayed in a full-automatic, accurate and large-area manner, and the spraying efficiency is high.
Drawings
FIG. 1 is a front view of a LINE-X paint spray robot of the present utility model;
FIG. 2 is a side view of the LINE-X coating spray robot of the present utility model.
Reference numerals: 1. a column; 2. a cross beam; 3. a servo motor I; 4. a mechanical arm I; 5. a servo motor II; 6. a mechanical arm II; 7. a first high-pressure heating tank; 8. a second high-pressure heating tank; 9. a multi-component applicator; 10. a chassis.
Detailed Description
In order to make the objects, technical solutions and advantages of the present utility model more apparent, the present utility model will be further described in detail with reference to the accompanying drawings and examples.
It should be noted that, in the description of the present utility model, terms such as "upper," "lower," "left," "right," and the like, refer to directions or positional relationships based on the directions or positional relationships shown in the drawings, which are merely for convenience of description, and do not indicate or imply that the apparatus or elements must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as limiting the present utility model
Furthermore, it should be noted that, in the description of the present utility model, the terms "mounted," "connected," and "connected" are to be construed broadly, unless otherwise specifically defined and limited. For example, the connection can be fixed connection, detachable connection or integral connection; can be directly connected or indirectly connected through an intermediate medium. The specific meaning of the above terms in the present utility model can be understood by those skilled in the art according to the specific circumstances.
Examples
Referring to fig. 1, the LINE-X coating spraying robot provided by the embodiment of the utility model is used for automatically spraying LINE-X coating, wherein two materials, namely thermoplastic polyurethane and polyurea elastomer, are stored separately, and then are sprayed after being heated, mixed and pressurized during spraying.
Specifically, the spray painting device comprises a stand column 1 and a cross beam 2, wherein the stand column 1 with the corresponding height is selected according to the height of an object to be sprayed, a chassis 10 is installed at the lower end of the stand column 1, the chassis 10 is fixed on the ground, and one end of the cross beam 2 is fixed on the side wall of the upper end of the stand column 1. The servo motor I3 is installed to the bottom of the other end of crossbeam 2, and servo motor I3's driving end is directed downwards, and servo motor I3's driving end is connected with the one end of arm I4, drives the swing of arm I4 through servo motor I3. The servo motor II 5 is arranged at the other end of the mechanical arm I4, the transmission end of the servo motor II 5 is connected with one end of the mechanical arm II 6, the mechanical arm II 6 is driven to swing through the servo motor II 5, the multi-component spraying machine 9 is arranged at the other end of the mechanical arm II 6, and the position and the spraying angle of the multi-component spraying machine 9 are accurately adjusted through the cooperation of the servo motor I3, the mechanical arm I4, the servo motor II 5 and the mechanical arm II 6, so that full-automatic spraying of LINE-X coating is realized.
Further, the high-pressure heating tank I7 and the high-pressure heating tank II 8 are further included, thermoplastic polyurethane is arranged in the high-pressure heating tank I7, polyurea elastomer is arranged in the high-pressure heating tank II 8, the high-pressure heating tank I7 and the high-pressure heating tank II 8 can be vertically arranged on the outer wall of the upright post 1 and can be placed on the ground, and outlets of the high-pressure heating tank I7 and the high-pressure heating tank II 8 are connected to the inlet end of the multi-component spraying machine 9 through pipelines.
LINE-X coatings are reactant mixtures of thermoplastic polyurethane and polyurea elastomers in a weight ratio of 1:1; the thermoplastic polyurethane and polyurea elastomer which are stored separately are heated to 120-140 ℃, mixed uniformly under a high pressure state to form LINE-X coating, and then sprayed on the surface of an object through a multi-component spraying machine 9.
In addition, the device also comprises a PLC (not shown in the figure), wherein the first servo motor 3, the second servo motor 5, the multi-component spraying machine 9, the first high-pressure heating tank 7 and the second high-pressure heating tank 8 are all connected with the PLC through circuits; the PLC is used for controlling the work of the first servo motor 3, the second servo motor 5 and the multi-component spraying machine 9, so that full-automatic spraying operation is realized.
The multi-component spraying machine 9 adopts the existing spraying machine in the market, and can also adopt the spraying machine disclosed in the patent number CN111788173A, and the first high-pressure heating tank 7 and the second high-pressure heating tank 8 can both adopt the conventional tank bodies with heating and pressurizing functions in the market.
The working principle of the utility model is as follows: before spraying LINE-X coating, a PLC controller firstly controls a first high-pressure heating tank 7 and a second high-pressure heating tank 8 to start heating, both thermoplastic polyurethane and polyurea elastomer are heated to 120-140 ℃, then the driving ends of a first servo motor 3 and a second servo motor 5 are controlled to rotate, and further the swing amplitude of a first mechanical arm 4 and a second mechanical arm 6 is adjusted, so that a multi-component spraying machine 9 can face the surface of an object to be sprayed, the distance between the multi-component spraying machine 9 and the object to be sprayed is moderate, the multi-component spraying machine 9 is controlled to be started, the high-temperature thermoplastic polyurethane and polyurea elastomer are input into the multi-component spraying machine 9, after high-pressure collision and mixing, the thermoplastic polyurethane and polyurea elastomer are sprayed onto the surface of the object through the multi-component spraying machine 9, rotation of the first servo motor 3 and the second servo motor 5 is continuously adjusted, and the multi-component spraying machine 9 sprays LINE-X coating on any surface of the object.
It should be noted that, in this document, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.
Claims (4)
- The LINE-X coating spraying robot is characterized by comprising a vertical column (1), a cross beam (2), a first servo motor (3), a first mechanical arm (4), a second servo motor (5), a second mechanical arm (6), a first high-pressure heating tank (7), a second high-pressure heating tank (8) and a multi-component spraying machine (9);one end of the cross beam (2) is connected with the upper end of the upright post (1), a first servo motor (3) is arranged at the other end of the cross beam (2), the first servo motor (3) drives a first mechanical arm (4), a second servo motor (5) is arranged at one end, far away from the first servo motor (3), of the first mechanical arm (4), and the second servo motor (5) drives a second mechanical arm (6);the high-pressure heating tank I (7) and the high-pressure heating tank II (8) are positioned on one side of the upright post (1), the multi-component spraying machine (9) is arranged on the mechanical arm II (6), and outlets of the high-pressure heating tank I (7) and the high-pressure heating tank II (8) are connected with the inlet end of the multi-component spraying machine (9) through pipelines.
- 2. The LINE-X paint spraying robot of claim 1 wherein: the multi-component spraying machine also comprises a PLC controller, wherein the first servo motor (3), the second servo motor (5) and the multi-component spraying machine (9) are all connected with the PLC controller through circuits.
- 3. The LINE-X paint spraying robot of claim 1 wherein: thermoplastic polyurethane is arranged in the first high-pressure heating tank (7), and polyurea elastomer is arranged in the second high-pressure heating tank (8).
- 4. The LINE-X paint spraying robot of claim 1 wherein: the lower end of the upright post (1) is provided with a chassis (10), and the chassis (10) is fixed on the ground.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320472603.6U CN219816756U (en) | 2023-03-14 | 2023-03-14 | LINE-X paint spraying robot |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320472603.6U CN219816756U (en) | 2023-03-14 | 2023-03-14 | LINE-X paint spraying robot |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219816756U true CN219816756U (en) | 2023-10-13 |
Family
ID=88285015
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202320472603.6U Active CN219816756U (en) | 2023-03-14 | 2023-03-14 | LINE-X paint spraying robot |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219816756U (en) |
-
2023
- 2023-03-14 CN CN202320472603.6U patent/CN219816756U/en active Active
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