CN219807289U - Novel top loading irradiation box positioning mechanism - Google Patents
Novel top loading irradiation box positioning mechanism Download PDFInfo
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- CN219807289U CN219807289U CN202320622083.2U CN202320622083U CN219807289U CN 219807289 U CN219807289 U CN 219807289U CN 202320622083 U CN202320622083 U CN 202320622083U CN 219807289 U CN219807289 U CN 219807289U
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Abstract
The utility model belongs to the field of industrial irradiation devices, and particularly relates to a novel positioning mechanism for a top loading irradiation box. The mechanism mainly comprises parts such as a front positioning plate, a front positioning plate bracket, an air cylinder bracket, a connecting rod, a rear positioning plate bracket, a bearing, an air pipe, a pneumatic unit, a PLC electric control device and the like. The mechanism is arranged on a conveying roller machine for loading and unloading a cargo station between operation rooms of a gamma irradiation device conveying system, and can realize positioning, clamping and loosening after loading and unloading of a top loading irradiation box during loading and unloading, so that the irradiation box can be continuously conveyed on the conveying roller machine. The mechanism is applied to a gamma irradiation device conveying system, solves the problems that the positioning of a top loading irradiation box is inaccurate in the loading and unloading processes, the irradiation box is easy to twist, deviate and even tip over during the loading and unloading operation, and eliminates the potential safety hazard. The safety and the reliability of the equipment are improved, the failure rate of the equipment is reduced, and the production efficiency of the irradiation device is improved.
Description
Technical Field
The utility model relates to the technical field of industrial irradiation device conveying, in particular to a novel positioning mechanism for a top loading irradiation box.
Background
When the irradiation device performs irradiation processing, loading and unloading the radiation processed goods into and out of the irradiation box are important links of irradiation processing. Currently, in order to improve the labor intensity and the working environment of loading and unloading workers and realize the automatic loading and unloading function, a top loading irradiation box and a conveying system thereof are newly developed. Therefore, in the irradiation device conveying system, when the top loading irradiation box is conveyed to the loading and unloading stations for loading and unloading operations, the accurate positioning and clamping of the top loading irradiation box form the technical problem to be solved. If the technical problem is not solved, the irradiation box of the top loading goods is positioned inaccurately at the loading and unloading stations, so that the position deviation is generated, the irradiation box is easy to twist and deviate during loading and unloading operations, and even the irradiation box is tilted. Thus creating a safety hazard and even reducing the production efficiency of the whole irradiation device.
Disclosure of Invention
The utility model aims to solve the problems and provides a novel positioning mechanism for a top loading irradiation box.
The utility model provides a novel top loading goods irradiation box positioning mechanism, including preceding locating plate, preceding locating plate support, the cylinder support, the connecting rod, the back locating plate support, first axle, the second axle, the third axle, the fourth axle, the fifth axle, the sixth axle, a bearing, the trachea, pneumatic unit, PLC electrically controlled device and pneumatic transmission's plane link mechanism, preceding locating plate is equipped with three connecting hole, preceding locating plate passes through connecting hole connection cylinder, connecting rod and preceding locating plate support, the back locating plate is equipped with two connecting holes, the back locating plate passes through connecting hole connection connecting rod and back locating plate support, the connecting rod both ends are equipped with the connecting hole, the connecting rod both ends are connected with preceding locating plate, the back locating plate through the connecting hole, the cylinder afterbody of cylinder is selected for use articulated binaural plate and is associative with the cylinder support, the cylinder rod end has selected for right angle joint and is connected with preceding locating plate, preceding locating plate support, the cylinder support, back locating plate support is fixed on the conveying roller machine, support top loading goods irradiation box positioning mechanism.
Further, the front locating plate is hinged with a front locating plate bracket fixed on the conveying roller through a first shaft, and a bearing is embedded between the first shaft and a front locating plate connecting hole.
Further, the rear locating plate is hinged with a rear locating plate bracket fixed on the conveying roller through a fifth shaft, and a bearing is embedded between the fifth shaft and a rear locating plate connecting hole.
Further, the connecting rod connects the front locating plate and the rear locating plate, the front locating plate is hinged with the connecting rod through a second shaft, and the connecting rod is hinged with the rear locating plate through a sixth shaft.
Further, the cylinder tail end double lug plate of the cylinder is hinged with a cylinder bracket fixed on the conveying roller machine through a fourth shaft, and the cylinder rod end right angle joint of the cylinder is hinged with the front positioning plate through a third shaft.
Further, the front locating plate support, the air cylinder support and the rear locating plate support are fixed on the side face of the frame of the conveying roller machine.
Further, the air cylinder, the air pipe, the pneumatic unit and the PLC electric control device form an electric control structure.
Further, the front positioning plate horizontally rotates anticlockwise and clockwise by a fixed angle by taking the axis of the first shaft as the center, and when the front positioning plate horizontally rotates, the front positioning plate drives the connecting rod through the second shaft, the connecting rod drives the rear positioning plate to horizontally rotate clockwise and anticlockwise by taking the axis of the fifth shaft as the center through the sixth shaft, and the front positioning plate and the rear positioning plate simultaneously position and clamp the irradiation box or loosen the irradiation box in front of and behind the irradiation box.
Further, the pneumatic device consists of an air cylinder, an air pipe and a pneumatic unit, and the air cylinder is driven by compressed air.
Further, the positioning mechanism of the top loading irradiation box further comprises a PLC electric control device, wherein the PLC electric control device is electrically connected with the pneumatic unit and controls the operation and stop of the positioning mechanism of the irradiation box.
The positioning mechanism of the top loading irradiation box is arranged on a conveying roller machine for loading and unloading and cargo stations between the operation rooms of a gamma irradiation device conveying system, and can realize the positioning, clamping and loosening of the top loading irradiation box. The mechanism solves the problems that the positioning of the top loading irradiation box is inaccurate in the loading and unloading processes, and the irradiation box is easy to twist, deviate and even tip over during the loading and unloading operations. The potential safety hazard is eliminated, the equipment failure rate is reduced, the equipment safety and reliability are improved, and the operation rate of the irradiation device is improved.
Drawings
FIG. 1 is a schematic diagram of a front view of an embodiment of the present utility model;
FIG. 2 is a schematic top view of a loose state in one embodiment of the present utility model;
FIG. 3 is a schematic top view of a clamping arrangement in accordance with one embodiment of the present utility model;
fig. 4 is a schematic left-view structure of an embodiment of the present utility model.
Fig. 5 is a schematic diagram of an electrical control structure in an embodiment of the utility model.
The reference numerals indicate that the front positioning plate 1, the front positioning plate bracket 2, the air cylinder 3, the air cylinder bracket 4, the connecting rod 5, the rear positioning plate 6, the rear positioning plate bracket 7, the first shaft 8, the second shaft 9, the third shaft 10, the fourth shaft 11, the fifth shaft 12, the sixth shaft 13, the bearing 14 and the conveying roller 15.
Detailed Description
In the description of the present utility model, it should be understood that the terms "center," "lateral," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "inner," "outer," and the like indicate orientations or positional relationships based on the orientation or positional relationships shown in the drawings, merely to facilitate description of the present utility model and simplify the description, do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and are not to be construed as limiting the present utility model. Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include at least one such feature.
In the present utility model, unless explicitly specified and limited otherwise, the terms "mounted," "connected," "secured," and the like are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally formed; may be mechanically connected, may be electrically connected or may be in communication with each other; either directly or indirectly, through intermediaries, or both, may be in communication with each other or in interaction with each other, unless expressly defined otherwise. The specific meaning of the above terms in the present utility model can be understood by those of ordinary skill in the art according to the specific circumstances.
For the purpose of making the objects, technical solutions and advantages of the embodiments of the present utility model more apparent, the technical solutions of the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model, and it is apparent that the described embodiments are some, but not all, embodiments of the present utility model. All other embodiments obtained by those skilled in the art without creative efforts based on the embodiments of the present utility model are within the protection scope of the present utility model, and the structure of the members related to the present utility model, as not specifically described, is realized only by functionally satisfying the technical scheme of the present utility model without elaboration in the present utility model according to the understanding of those skilled in the art.
A novel top loading irradiation box positioning mechanism comprises parts such as a front positioning plate 1, a front positioning plate bracket 2, a cylinder 3, a cylinder bracket 4, a connecting rod 5, a rear positioning plate 6, a rear positioning plate bracket 7, a first shaft 8, a second shaft 9, a third shaft 10, a fourth shaft 11, a fifth shaft 12, a sixth shaft 13, a bearing, an air pipe, a pneumatic unit, a PLC electric control device and the like. The utility model is characterized in that the pneumatic-driven planar link mechanism is applied to the mechanism of the gamma irradiation device conveying system, and a front positioning plate and a rear positioning plate are designed. The front locating plate 1 is provided with three connecting holes for respectively connecting the air cylinder 3, the connecting rod 5 and the front locating plate bracket 2. The rear positioning plate 6 is provided with two connecting holes for connecting the connecting rod 5 and the rear positioning plate bracket 7, respectively. Connecting holes are formed at two ends of the connecting rod 5 and are respectively connected with the front positioning plate 1 and the rear positioning plate 6. The tail part of the cylinder barrel of the cylinder 3 is provided with a hinged double-lug plate which is connected with the cylinder bracket 4, and the end of the cylinder rod is provided with a right-angle joint which is connected with the tail end of the front positioning plate 1. The front positioning plate bracket 2, the air cylinder bracket 4 and the rear positioning plate bracket 7 are fixed on the side surface of the frame of the conveying roller machine and are used for fixedly supporting the positioning mechanism of the novel top loading irradiation box.
Further, cylinder 3 and trachea, pneumatic unit, PLC electrically controlled device constitute electrical control structure, electrical control structure uses compressed air as the flexible of power supply control cylinder jar pole, drive the anticlockwise and clockwise horizontal rotation fixed angle of front locating plate 1 with first axle 8 axle center, when front locating plate 1 horizontal rotation, front locating plate 1 passes through second axle 9 and drives connecting rod 5, connecting rod 5 passes through sixth axle 13 and drives back locating plate 6 and use fifth axle 12 axle center horizontal clockwise and anticlockwise rotation certain angle, front locating plate 1 and back locating plate 6 are at the front and back both ends of irradiation chamber simultaneously location clamp irradiation chamber or loosen the irradiation chamber like this, realize the location clamp and the function of loosening of this novel top-loading irradiation chamber positioning mechanism.
The utility model is further described below with reference to the accompanying drawings.
As shown in figures 1-5, the device is arranged on a conveying roller machine of a loading and unloading and cargo station of an operation room of a gamma irradiation device conveying system, and can realize the positioning, clamping and loosening of a cargo irradiation box at the top of the station. A novel positioning mechanism for a top loading irradiation box mainly comprises a front positioning plate 1, a front positioning plate support 2, a cylinder 3, a cylinder support 4, a connecting rod 5, a rear positioning plate 6, a rear positioning plate support 7, a first shaft 8, a second shaft 9, a third shaft 10, a fourth shaft 11, a fifth shaft 12, a sixth shaft 13, a bearing, an air pipe, a pneumatic unit, a PLC electric control device and other parts.
In the embodiment, the novel top loading irradiation box positioning mechanism comprises a front positioning plate 1, a front positioning plate bracket 2, an air cylinder 3, an air cylinder bracket 4, a connecting rod 5, a rear positioning plate 6, a rear positioning plate bracket 7, a first shaft 8, a second shaft 9, a third shaft 10, a fourth shaft 11, a fifth shaft 12, a sixth shaft 13, a bearing, an air pipe, a pneumatic unit and a PLC electric control device.
The utility model discloses a roof shipment irradiation box positioning mechanism is applied to actual irradiation device conveying system's this mechanism with pneumatic drive's plane link mechanism in, has designed preceding locating plate 1 and back locating plate 6, as the final working member of this mechanism, carries out the work of location, clamp and unclamp roof shipment irradiation box simultaneously from irradiation box front and back both ends respectively. The front positioning plate 1 is also one of the transmission parts, and three connecting holes are designed for connecting the cylinder 3, the connecting rod 5 and the front positioning plate bracket 2 respectively. The rear positioning plate 6 is provided with two connecting holes for connecting the connecting rod 5 and the rear positioning plate bracket 7, respectively. The connecting rod 5 is used as a transmission member, and the two ends of the connecting rod are provided with connecting holes which are respectively connected with the front positioning plate 1 and the rear positioning plate 5, and the connecting rod has the function of transmitting power from the front positioning plate 1 to the rear power plate 6. The cylinder 3 is used as a power component of the mechanism, compressed air is used as a power source to provide power for the mechanism, the tail part of the cylinder barrel is a hinged double-lug plate, the hinged double-lug plate is connected with the cylinder bracket 4, and the end part of the cylinder rod is a right-angle joint and is connected with the tail end of the front positioning plate 1. The front positioning plate support 2, the air cylinder support 4 and the rear positioning plate support 7 are fixedly fixed on the side surface of the frame of the conveying roller machine according to the length of the irradiation box and the designed proper position and structural size, and are used for fixing and supporting the novel top loading irradiation box positioning mechanism.
Further, the front locating plate 1 is hinged with the front locating plate bracket 2 fixed on the conveying roller through the first shaft 8, and a bearing is embedded between the first shaft 8 and the connecting hole of the front locating plate 1, so that the working resistance of the locating mechanism is reduced. The front positioning plate 1 only rotates horizontally by one degree of freedom with the axis of the first shaft 8 as the center, and two limit positions are designed. The irradiation box is ensured to be accurately positioned on the loading and unloading stations, and is reliably clamped during loading and unloading, and the irradiation box can smoothly pass through the conveying roller machine during loosening.
Further, the rear positioning plate 6 is hinged with the rear positioning plate bracket 7 fixed on the conveying roller through the fifth shaft 12, and a bearing is embedded between the fifth shaft 12 and the connecting hole of the rear positioning plate 7, so that the working resistance of the positioning mechanism is reduced. The rear positioning plate 6 only rotates horizontally by one degree of freedom with the axis of the fifth shaft 12 as the center, and two limit positions are designed. The irradiation box is ensured to be accurately positioned on the loading and unloading stations, and is reliably clamped during loading and unloading, and the irradiation box can smoothly pass through the conveying roller machine during loosening.
Further, the front positioning plate 1 is hinged with the connecting rod 5 through a second shaft 9, the connecting rod 5 is hinged with the rear positioning plate 6 through a sixth shaft 13, and power is transmitted from the front positioning plate 1 to the rear power plate 6.
Further, the axis of the second shaft 9 can only rotate horizontally with the front positioning plate 1 with the axis of the first shaft 8 as the center, and has two limit positions.
Further, the axis of the sixth shaft 13 is limited by the rear positioning plate 6, and only the rear positioning plate 6 can horizontally rotate with the axis of the fifth shaft 12 as the center, and has two limit positions.
Further, the front positioning plate 1, the front positioning plate bracket 2, the connecting rod 5, the rear positioning plate 6, the rear positioning plate bracket 7, the first shaft 8, the second shaft 9, the fifth shaft 12 and the sixth shaft 13 form a plane connecting rod mechanism, so that the front positioning plate 1 and the rear positioning plate 6 can simultaneously position, clamp and loosen the irradiation box from the two ends of the irradiation box.
Further, the air cylinder 3 is arranged in a parallel plane below the plane of the plane link mechanism formed by the front positioning plate 1, the link rod 3 and the rear positioning plate 6, the tail end double-lug plate of the air cylinder 3 is hinged with the air cylinder bracket 4 fixed on the conveying roller through the fourth shaft 11, the air cylinder bracket 4 supports the air cylinder tail 3, and the air cylinder 3 can only horizontally rotate by taking the axle center of the fourth shaft 11 as the center. The right angle joint of the end of the cylinder rod of the cylinder 3 is hinged with the front positioning plate 1 through a third shaft 10. The arrangement mode of the mechanism components is compact in structure, and the space on the side face of the conveying roller is reasonably utilized.
Further, the utility model discloses a PLC electrically controlled device has still been designed to top loading irradiation box positioning mechanism, and pneumatic unit is with the corresponding interface of cylinder interface and pneumatic unit with the trachea connection to insert PLC electrically controlled device with pneumatic unit, pneumatic unit control compressed air's the direction of supplying air under PLC electrically controlled device's control, thereby control cylinder pole's flexible.
Further, in the electrical control structure formed by the air cylinder 3, the air pipe, the pneumatic unit and the PLC electrical control device, compressed air is used as a power source to control the expansion and contraction of the air cylinder rod, and the front positioning plate 1 is driven to horizontally rotate anticlockwise and clockwise by a fixed angle by taking the axis of the first shaft 8 as the center. When the front positioning plate 1 horizontally rotates, the front positioning plate 1 drives the connecting rod 5 through the second shaft 9, the connecting rod 5 drives the rear positioning plate 6 to horizontally rotate clockwise and anticlockwise by a certain angle by taking the axle center of the fifth shaft 12 as the center through the sixth shaft 13, and thus, the front positioning plate 1 and the rear positioning plate 6 simultaneously position and clamp or loosen the irradiation box, and the positioning clamping and loosening functions of the novel top loading irradiation box positioning mechanism are realized. When the conveying system conveys the top loading irradiation box to the loading and unloading roller machine, the position of the loading and unloading roller machine is possibly deviated, the electric control structure controls the cylinder rod of the cylinder to extend, and the plane link mechanism acts, namely the front positioning plate 1 rotates anticlockwise horizontally to the right position and drives the rear positioning plate 6 to rotate clockwise horizontally to the right position. The novel sample top loading irradiation box positioning mechanism enables the irradiation box to be positioned accurately and clamped reliably in the front direction and the rear direction. The irradiation box is accurately positioned and clamped at the loading and unloading stations, and loading and unloading operations can be performed on the irradiation box at the moment; after the irradiation box is loaded and unloaded, the electric control structure controls the cylinder rod of the cylinder to retract, and the plane connecting rod mechanism acts, namely the front positioning plate 1 is rotated clockwise and horizontally to return to the original position and the rear positioning plate 6 is driven to rotate anticlockwise and horizontally to return to the original position. The front and rear positioning plates of the positioning mechanism of the top loading irradiation box are loosened, so that the irradiation box with loading and unloading operations can be released.
Further, the novel top loading irradiation box positioning mechanism reasonably selects materials of all components according to the structural size, weight and other conditions of the irradiation box, reasonably designs the shape and size of the components, and meets the technological requirements on the aspects of the mechanism such as size, clamping force, clamping speed and the like.
The mechanism is arranged on a conveying roller machine for loading and unloading and cargo stations between operation rooms of a gamma irradiation device conveying system, and can realize positioning, clamping and loosening of a top loading cargo irradiation box. The mechanism solves the problems that the positioning of the top loading irradiation box is inaccurate in the loading and unloading processes, and the irradiation box is easy to twist, deviate and even tip over during the loading and unloading operations. Meanwhile, the potential safety hazard is eliminated, the equipment failure rate is reduced, the equipment safety and reliability are improved, and the operation rate of the irradiation device is improved.
The foregoing is merely illustrative of the present utility model, and the present utility model is not limited thereto, and any changes or substitutions easily contemplated by those skilled in the art within the scope of the present utility model should be included in the present utility model. Therefore, the protection scope of the present utility model shall be subject to the protection scope of the claims.
In the description of the present specification, a description referring to terms "one embodiment," "some embodiments," "examples," "specific examples," or "some examples," etc., means that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the present utility model. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiments or examples. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
While embodiments of the present utility model have been shown and described, it will be understood by those of ordinary skill in the art that: many changes, modifications, substitutions and variations may be made to the embodiments without departing from the spirit and principles of the utility model, the scope of which is defined by the claims and their equivalents.
Claims (10)
1. The utility model provides a novel top loading irradiation box positioning mechanism, a serial communication port, including the front positioning plate, the front positioning plate support, the cylinder support, the connecting rod, the back locating plate support, first axle, the second axle, the third axle, the fourth axle, the fifth axle, the sixth axle, the bearing, the trachea, pneumatic unit, PLC electrically controlled device and pneumatic transmission's plane link mechanism, the front positioning plate is equipped with three connecting hole, the front positioning plate passes through connecting hole connection cylinder, connecting rod and front positioning plate support, the back locating plate is equipped with two connecting holes, the back locating plate passes through connecting hole connection connecting rod and back locating plate support, the connecting rod both ends are equipped with the connecting hole, the connecting rod both ends are connected with front positioning plate, back locating plate through the connecting hole, the cylinder afterbody of cylinder is selected for articulated double lug and is associative with the cylinder support, the cylinder rod end has been selected for right angle joint and is connected with front positioning plate, front positioning plate support, the cylinder support, back locating plate support is fixed on the conveying roller, support supports top loading irradiation box positioning mechanism.
2. The novel top loading irradiation box positioning mechanism according to claim 1, wherein: the front locating plate is hinged with a front locating plate bracket fixed on the conveying roller through a first shaft, and a bearing is embedded between the first shaft and a front locating plate connecting hole.
3. The novel top loading irradiation box positioning mechanism according to claim 1, wherein: the rear locating plate is hinged with a rear locating plate bracket fixed on the conveying roller machine through a fifth shaft, and a bearing is embedded between the fifth shaft and a rear locating plate connecting hole.
4. The novel top loading irradiation box positioning mechanism according to claim 1, wherein: the connecting rod connects the front locating plate and the rear locating plate, the front locating plate is hinged with the connecting rod through a second shaft, and the connecting rod is hinged with the rear locating plate through a sixth shaft.
5. The novel top loading irradiation box positioning mechanism according to claim 1, wherein: the cylinder tail end double lug plate of the cylinder is hinged with a cylinder bracket fixed on the conveying roller machine through a fourth shaft, and the right angle joint of the end part of the cylinder rod of the cylinder is hinged with the front positioning plate through a third shaft.
6. The novel top loading irradiation box positioning mechanism according to claim 1, wherein: the front locating plate support, the air cylinder support and the rear locating plate support are fixed on the side face of the frame of the conveying roller machine.
7. The novel top loading irradiation box positioning mechanism according to claim 1, wherein: the cylinder, the air pipe, the pneumatic unit and the PLC electric control device form an electric control structure.
8. The novel positioning mechanism for a top loading irradiation box according to any one of claims 1 to 7, wherein: the front positioning plate horizontally rotates by a fixed angle anticlockwise and clockwise by taking the axis of the first shaft as the center, and in the horizontal rotation state of the front positioning plate, the front positioning plate drives the connecting rod through the second shaft, the connecting rod drives the rear positioning plate to horizontally rotate clockwise and anticlockwise by taking the axis of the fifth shaft as the center through the sixth shaft, and the front positioning plate and the rear positioning plate simultaneously position and clamp the irradiation box or loosen the irradiation box in front of and behind the irradiation box.
9. The novel positioning mechanism for a top loading irradiation box according to any one of claims 1 to 7, wherein: the pneumatic device consists of an air cylinder, an air pipe and a pneumatic unit, and the air cylinder is driven by compressed air.
10. The novel positioning mechanism for a top loading irradiation box according to any one of claims 1 to 7, wherein: the positioning mechanism of the top loading irradiation box further comprises a PLC electric control device, wherein the PLC electric control device is electrically connected with the pneumatic unit and controls the operation and stop of the positioning mechanism of the irradiation box.
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Application Number | Priority Date | Filing Date | Title |
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CN202320622083.2U CN219807289U (en) | 2023-03-27 | 2023-03-27 | Novel top loading irradiation box positioning mechanism |
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Application Number | Priority Date | Filing Date | Title |
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CN202320622083.2U CN219807289U (en) | 2023-03-27 | 2023-03-27 | Novel top loading irradiation box positioning mechanism |
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CN219807289U true CN219807289U (en) | 2023-10-10 |
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CN202320622083.2U Active CN219807289U (en) | 2023-03-27 | 2023-03-27 | Novel top loading irradiation box positioning mechanism |
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