CN219793229U - An electrostatic separation equipment for carding machines - Google Patents
An electrostatic separation equipment for carding machines Download PDFInfo
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- CN219793229U CN219793229U CN202321339107.XU CN202321339107U CN219793229U CN 219793229 U CN219793229 U CN 219793229U CN 202321339107 U CN202321339107 U CN 202321339107U CN 219793229 U CN219793229 U CN 219793229U
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Abstract
Description
技术领域Technical field
本实用新型涉及梳棉机技术领域,尤其涉及一种梳棉机用静电分离设备。The utility model relates to the technical field of carding machines, and in particular to an electrostatic separation device for carding machines.
背景技术Background technique
梳棉机用于加工棉纤维和化学纤维,属于纺织机械;按照纺纱工艺流程,梳棉是一道重要的工序;梳棉机的前道工序是开清棉联合机,后道工序是并条机(普梳工艺流程)或条卷机(精梳工艺流程)。Carding machines are used to process cotton fibers and chemical fibers and are textile machinery. According to the spinning process, carding is an important process. The front process of the carding machine is the blowroom combined machine, and the subsequent process is drawing. machine (carding process) or strip winding machine (combing process).
经检索申请号为“202222537205.6”一种棉被生产用梳棉机设备,属于棉被生产用梳棉技术领域,该一种棉被生产用梳棉机设备,包括梳棉机本体,还包括保护机构。所述保护机构包括移动件、延伸件和吸棉絮件,所述延伸件滑动设置在所述移动件的内壁,所述吸棉絮件设置在所述移动件的内部,所述延伸件配合所述移动件用于对棉絮进行罩住,减少棉絮纷飞。据梳棉机辊轮漏出的长短来调节滑动板和侧板的长短,移动轮便于对保护机构进行移动,减少了棉絮外飞的风险,便于把机器容易产生棉絮的入料口或出料口,通过便于移动和便于调节的罩子进行罩住,减少了棉絮的漂浮,并且便于把棉絮进行收集,降低棉絮被工作人员吸入的风险。The search application number is "202222537205.6", a carding machine equipment for quilt production, which belongs to the field of carding technology for quilt production. This carding machine equipment for quilt production includes a carding machine body and a protection mechanism. The protection mechanism includes a moving part, an extension part and a lint-absorbing part. The extension part is slidably arranged on the inner wall of the moving part. The lint-absorbing part is arranged inside the moving part. The extension part cooperates with the lint-absorbing part. The moving part is used to cover the cotton wool and reduce the flying of cotton wool. Adjust the length of the sliding plate and side plate according to the length of the carding machine roller leakage. The moving wheel facilitates the movement of the protection mechanism, reducing the risk of lint flying out, and making it easy to move the machine to the inlet or outlet where lint is easily produced. , covered by a cover that is easy to move and adjust, reducing the floating of cotton wool, making it easier to collect cotton wool, and reducing the risk of cotton wool being inhaled by workers.
该技术方案通过风力对飘散在空气中的棉絮进行收集,而棉絮在进行梳棉时,其内会附着大量杂质,仅通过风力难以将其进行祛除,需要通过人工的拍打让附着在棉絮中的杂质清理出来,十分不便,提高了人力资源的投入。This technical solution uses wind to collect cotton wadding scattered in the air. When the cotton wadding is carded, a large amount of impurities will be attached to it. It is difficult to remove it by wind alone. Manual beating is required to remove the impurities attached to the cotton wadding. It is very inconvenient to clean out the impurities, which increases the investment of human resources.
为此,我们提出一种梳棉机用静电分离设备。For this reason, we propose an electrostatic separation equipment for carding machines.
实用新型内容Utility model content
本实用新型主要是解决上述现有技术所存在的技术问题,提供一种梳棉机用静电分离设备。The utility model mainly solves the technical problems existing in the above-mentioned prior art and provides an electrostatic separation device for carding machines.
为了实现上述目的,本实用新型采用了如下技术方案,一种梳棉机用静电分离设备,包括梳棉机本体和设置于梳棉机本体一端的用于对棉絮吸引的保护机构,所述梳棉机本体上外壁两端均设置有固定板,两个固定板相对一侧外壁通过电机转动连接有用于梳棉的梳棉辊,且两个固定板相对一侧外壁还转动连接有清理辊,所述清理辊和皮带轮外壁套接有用于传动的皮带轮,所述清理辊内壁设置有用于对杂质清除的清理机构,清理机构内设置有清理部和驱动部,清理部内设置有传动部和清理块。In order to achieve the above purpose, the present utility model adopts the following technical solution, an electrostatic separation device for a carding machine, which includes a carding machine body and a protection mechanism for attracting cotton wadding provided at one end of the carding machine body. There are fixed plates at both ends of the outer wall of the cotton machine body. The outer wall on the opposite side of the two fixed plates is connected to a carding roller for carding by a motor, and the outer wall on the opposite side of the two fixed plates is also connected to a cleaning roller. The cleaning roller and the outer wall of the pulley are connected with a pulley for transmission. The inner wall of the cleaning roller is provided with a cleaning mechanism for removing impurities. The cleaning mechanism is provided with a cleaning part and a driving part, and the cleaning part is provided with a transmission part and a cleaning block. .
进一步,所述传动部为连接转杆,清理辊外壁开设有多组呈圆周排列的转动孔,连接转杆转动连接于转动孔内壁,清理块设置于连接转杆一端轴向位置。Further, the transmission part is a connecting rotating rod. The outer wall of the cleaning roller is provided with multiple sets of rotating holes arranged in a circle. The connecting rotating rod is rotationally connected to the inner wall of the rotating hole. The cleaning block is arranged at an axial position at one end of the connecting rotating rod.
进一步,所述驱动部内设置有固定杆,清理辊两端均设置有贯穿孔,固定杆穿过贯穿孔并固定连接于固定板外壁上,且固定杆外壁固定连接有多个呈线性排列的第一锥齿轮。Further, a fixed rod is provided in the driving part, and through holes are provided at both ends of the cleaning roller. The fixed rod passes through the through holes and is fixedly connected to the outer wall of the fixed plate, and the outer wall of the fixed rod is fixedly connected with a plurality of linearly arranged third rods. A bevel gear.
进一步,所述连接转杆靠近固定杆一端轴向固定连接有第二锥齿轮,第二锥齿轮啮合于第一锥齿轮外壁。Furthermore, a second bevel gear is axially fixedly connected to one end of the connecting rotating rod close to the fixed rod, and the second bevel gear meshes with the outer wall of the first bevel gear.
进一步,所述传动部由滑动套杆和伸长杆组成,伸长杆滑动连接于滑动套杆内壁,且第二锥齿轮设置于滑动套杆一端轴向位置,清理块设置于伸长杆远离滑动套杆一端轴向。Further, the transmission part is composed of a sliding sleeve rod and an extension rod. The extension rod is slidingly connected to the inner wall of the sliding sleeve rod. The second bevel gear is arranged at an axial position at one end of the sliding sleeve rod. The cleaning block is arranged on the extension rod away from the sliding rod. One end of the sleeve rod is axial.
进一步,所述滑动套杆顶部内壁设置有复位弹簧,复位弹簧另一端固定连接于伸长杆外壁。Further, the inner wall of the top of the sliding sleeve rod is provided with a return spring, and the other end of the return spring is fixedly connected to the outer wall of the extension rod.
进一步,所述清理块外壁设置有呈环形的弧形过渡部,弧形过渡部横截面为弧形。Further, the outer wall of the cleaning block is provided with an annular arc-shaped transition portion, and the arc-shaped transition portion has an arc-shaped cross section.
有益效果beneficial effects
本实用新型提供了一种梳棉机用静电分离设备。具备以下有益效果:The utility model provides an electrostatic separation device for a carding machine. It has the following beneficial effects:
(1)、该一种梳棉机用静电分离设备,通过设置的清理机构,当需要对梳棉辊上的棉絮进行清理时,此时通过电机带动梳棉辊进行转动,梳棉辊转动即可通过皮带轮带动清理辊同步进行转动,清理辊转动即可带动其上的清理机构同步进行转动,而固定杆固定连接于固定板上,从而固定杆与连接转杆之间存在相对转动,即可在相互啮合于第一锥齿轮和第二锥齿轮作用下,带动连接转杆进行自转,连接转杆自转即可带动清理块同步进行自转,清理块即可随清理辊转动的同时通过自转对棉絮中的杂质清理出来,并通过保护机构进行收集,避免杂质附着在棉絮上难以对其进行清理,需要人工再次通过拍打对其进行清理,提高人力资源的投入。(1) This type of electrostatic separation equipment for carding machines uses a cleaning mechanism to clean the cotton wool on the carding roller. At this time, the motor drives the carding roller to rotate, and the carding roller rotates. The cleaning roller can be driven to rotate synchronously through the pulley. The rotation of the cleaning roller can drive the cleaning mechanism on it to rotate synchronously, and the fixed rod is fixedly connected to the fixed plate, so that there is relative rotation between the fixed rod and the connecting rotating rod, that is, Under the action of the first bevel gear and the second bevel gear meshing with each other, the connecting rotating rod is driven to rotate. The rotation of the connecting rotating rod can drive the cleaning block to rotate synchronously. The cleaning block can rotate with the cleaning roller and at the same time, rotate to clean the cotton. The impurities in the cotton wadding are cleaned out and collected through the protection mechanism to prevent the impurities from adhering to the cotton wool and making it difficult to clean. It requires manual cleaning by beating again, which increases the investment in human resources.
(2)、该一种梳棉机用静电分离设备,通过设置的滑动套杆和伸长杆,当第二锥齿轮通过第一锥齿轮进行转动时,此时其上的滑动套杆和伸长杆同步进行转动,带动清理块进行转动对棉絮进行清理,与此同时,在复位弹簧弹力的作用下即可带动伸长杆在滑动套杆内滑动,清理块即可与棉絮外表面贴合得更为紧密,提高对棉絮的清理效果。(2) This kind of electrostatic separation equipment for carding machines uses a sliding sleeve rod and an extension rod. When the second bevel gear rotates through the first bevel gear, the sliding sleeve rod and extension rod on it rotate. Rotate synchronously, driving the cleaning block to rotate to clean the cotton wadding. At the same time, under the action of the elastic force of the return spring, the extension rod can be driven to slide in the sliding sleeve rod, and the cleaning block can fit more closely with the outer surface of the cotton wadding. It is tight and improves the cleaning effect of cotton wool.
(3)、该一种梳棉机用静电分离设备,通过设置的弧形过渡部,弧形过渡部的设计,能够在清理块对棉絮进行清理时,与棉絮之间接触均为光滑的曲面,降低二者之间的摩擦力,从而能够有效避免其边角挂入棉絮,影响其梳棉效果。(3) This kind of electrostatic separation equipment for carding machines, through the arc-shaped transition part and the design of the arc-shaped transition part, can make the contact with the cotton wadding a smooth curved surface when the cleaning block cleans the cotton wadding. , reducing the friction between the two, thus effectively preventing cotton wool from hanging on its corners and affecting its carding effect.
附图说明Description of the drawings
图1为本实用新型主视图;Figure 1 is a front view of the utility model;
图2为本实用新型清理机构处剖视图;Figure 2 is a cross-sectional view of the cleaning mechanism of the utility model;
图3为本实用新型图2的A部分放大图;Figure 3 is an enlarged view of part A of Figure 2 of the present invention;
图4为本实用新型实施例二中清理机构处剖视图;Figure 4 is a cross-sectional view of the cleaning mechanism in Embodiment 2 of the present utility model;
图5为本实用新型实施例三中清理块处详图。Figure 5 is a detailed view of the cleaning block in the third embodiment of the present invention.
图例说明:1、梳棉机本体;2、保护机构;3、固定板;4、梳棉辊;5、清理辊;6、皮带轮;7、固定杆;8、第一锥齿轮;9、第二锥齿轮;10、连接转杆;11、清理块;12、滑动套杆;13、伸长杆;14、复位弹簧;15、弧形过渡部。Legend: 1. Carding machine body; 2. Protection mechanism; 3. Fixed plate; 4. Carding roller; 5. Cleaning roller; 6. Pulley; 7. Fixed rod; 8. First bevel gear; 9. No. Two bevel gears; 10. Connecting rotating rod; 11. Cleaning block; 12. Sliding sleeve rod; 13. Extension rod; 14. Return spring; 15. Arc transition part.
具体实施方式Detailed ways
实施例一:一种梳棉机用静电分离设备,如图1-3所示,包括梳棉机本体1和设置于梳棉机本体1一端的用于对棉絮吸引的保护机构2,梳棉机本体1上外壁两端均设置有固定板3,两个固定板3相对一侧外壁通过电机转动连接有用于梳棉的梳棉辊4,且两个固定板3相对一侧外壁还转动连接有清理辊5,清理辊5和皮带轮6外壁套接有用于传动的皮带轮6,清理辊5内壁设置有用于对杂质清除的清理机构,清理机构内设置有清理部和驱动部,清理部内设置有传动部和清理块11。Embodiment 1: An electrostatic separation device for a carding machine, as shown in Figures 1-3, including a carding machine body 1 and a protection mechanism 2 provided at one end of the carding machine body 1 for attracting cotton wool. Fixed plates 3 are provided at both ends of the upper outer wall of the machine body 1. The outer walls on the opposite side of the two fixed plates 3 are rotatably connected to a carding roller 4 for carding through a motor, and the two fixed plates 3 are also rotatably connected to the outer walls on the opposite side. There is a cleaning roller 5. The outer wall of the cleaning roller 5 and the pulley 6 is sleeved with a pulley 6 for transmission. The inner wall of the cleaning roller 5 is provided with a cleaning mechanism for removing impurities. The cleaning mechanism is provided with a cleaning part and a driving part. The cleaning part is provided with a Transmission part and cleaning block 11.
传动部为连接转杆10,清理辊5外壁开设有多组呈圆周排列的转动孔,连接转杆10转动连接于转动孔内壁,清理块11设置于连接转杆10一端轴向位置。The transmission part is a connecting rotating rod 10. The outer wall of the cleaning roller 5 is provided with multiple sets of rotating holes arranged in a circle. The connecting rotating rod 10 is rotationally connected to the inner wall of the rotating hole. The cleaning block 11 is arranged at an axial position at one end of the connecting rotating rod 10.
驱动部内设置有固定杆7,清理辊5两端均设置有贯穿孔,固定杆7穿过贯穿孔并固定连接于固定板3外壁上,且固定杆7外壁固定连接有多个呈线性排列的第一锥齿轮8。A fixed rod 7 is provided in the driving part, and both ends of the cleaning roller 5 are provided with through holes. The fixed rod 7 passes through the through holes and is fixedly connected to the outer wall of the fixed plate 3, and the outer wall of the fixed rod 7 is fixedly connected with a plurality of linearly arranged The first bevel gear 8.
连接转杆10靠近固定杆7一端轴向固定连接有第二锥齿轮9,第二锥齿轮9啮合于第一锥齿轮8外壁。The second bevel gear 9 is axially fixedly connected to one end of the connecting rotating rod 10 close to the fixed rod 7 , and the second bevel gear 9 meshes with the outer wall of the first bevel gear 8 .
通过设置的清理机构,当需要对梳棉辊4上的棉絮进行清理时,此时通过电机带动梳棉辊4进行转动,梳棉辊4转动即可通过皮带轮6带动清理辊5同步进行转动,清理辊5转动即可带动其上的清理机构同步进行转动,而固定杆7固定连接于固定板3上,从而固定杆7与连接转杆10之间存在相对转动,即可在相互啮合于第一锥齿轮8和第二锥齿轮9作用下,带动连接转杆10进行自转,连接转杆10自转即可带动清理块11同步进行自转,清理块11即可随清理辊5转动的同时通过自转对棉絮中的杂质清理出来,并通过保护机构2进行收集,避免杂质附着在棉絮上难以对其进行清理,需要人工再次通过拍打对其进行清理,提高人力资源的投入。Through the set cleaning mechanism, when the cotton wadding on the carding roller 4 needs to be cleaned, the motor drives the carding roller 4 to rotate. The rotation of the carding roller 4 can drive the cleaning roller 5 to rotate synchronously through the pulley 6. The rotation of the cleaning roller 5 can drive the cleaning mechanism on it to rotate synchronously, and the fixed rod 7 is fixedly connected to the fixed plate 3, so that there is relative rotation between the fixed rod 7 and the connecting rotating rod 10, that is, the fixed rod 7 and the connecting rotating rod 10 can be meshed with each other. Under the action of the first bevel gear 8 and the second bevel gear 9, the connecting rotating rod 10 is driven to rotate. The rotating connecting rod 10 can drive the cleaning block 11 to rotate synchronously. The cleaning block 11 can rotate with the cleaning roller 5 and rotate at the same time. The impurities in the cotton batting are cleaned out and collected by the protection mechanism 2 to prevent impurities from adhering to the cotton batting and making it difficult to clean them, requiring manual cleaning by beating them again, thereby increasing the investment in human resources.
实施例二:在实施例一的基础上,参考图4,传动部由滑动套杆12和伸长杆13组成,伸长杆13滑动连接于滑动套杆12内壁,且第二锥齿轮9设置于滑动套杆12一端轴向位置,清理块11设置于伸长杆13远离滑动套杆12一端轴向。Embodiment 2: Based on Embodiment 1, with reference to Figure 4, the transmission part is composed of a sliding sleeve rod 12 and an extension rod 13. The extension rod 13 is slidingly connected to the inner wall of the sliding sleeve rod 12, and the second bevel gear 9 is provided on One end of the sliding sleeve rod 12 is in an axial position, and the cleaning block 11 is disposed on one end of the extension rod 13 away from the sliding sleeve rod 12 in the axial direction.
滑动套杆12顶部内壁设置有复位弹簧14,复位弹簧14另一端固定连接于伸长杆13外壁。The inner wall of the top of the sliding sleeve rod 12 is provided with a return spring 14, and the other end of the return spring 14 is fixedly connected to the outer wall of the extension rod 13.
通过设置的滑动套杆12和伸长杆13,当第二锥齿轮9通过第一锥齿轮8进行转动时,此时其上的滑动套杆12和伸长杆13同步进行转动,带动清理块11进行转动对棉絮进行清理,与此同时,在复位弹簧14弹力的作用下即可带动伸长杆13在滑动套杆12内滑动,清理块11即可与棉絮外表面贴合得更为紧密,提高对棉絮的清理效果。Through the provided sliding sleeve rod 12 and extension rod 13, when the second bevel gear 9 rotates through the first bevel gear 8, the sliding sleeve rod 12 and the extension rod 13 on it rotate synchronously, driving the cleaning block 11 to perform Rotate to clean the cotton wool. At the same time, under the action of the elastic force of the return spring 14, the extension rod 13 can be driven to slide in the sliding sleeve rod 12, and the cleaning block 11 can fit more closely with the outer surface of the cotton wool, improving the Cleaning effect on cotton wool.
实施例三:在实施例一的基础上,参考图5,清理块11外壁设置有呈环形的弧形过渡部15,弧形过渡部15横截面为弧形。Embodiment 3: Based on Embodiment 1, with reference to Figure 5, the outer wall of the cleaning block 11 is provided with an annular arc-shaped transition portion 15, and the arc-shaped transition portion 15 has an arc-shaped cross section.
通过设置的弧形过渡部15,弧形过渡部15的设计,能够在清理块11对棉絮进行清理时,与棉絮之间接触均为光滑的曲面,降低二者之间的摩擦力,从而能够有效避免其边角挂入棉絮,影响其梳棉效果。Through the arc-shaped transition part 15 provided, the design of the arc-shaped transition part 15 can ensure that when the cleaning block 11 cleans the cotton wadding, the contact with the cotton wadding is a smooth curved surface, reducing the friction between the two, so that the cleaning block 11 can It effectively prevents cotton wool from hanging on its corners, which affects its carding effect.
以上显示和描述了本实用新型的基本原理和主要特征和本实用新型的优点。本行业的技术人员应该了解,本实用新型不受上述实施例的限制,上述实施例和说明书中描述的只是说明本实用新型的原理,在不脱离本实用新型精神和范围的前提下,本实用新型还会有各种变化和改进,这些变化和改进都落入要求保护的本实用新型范围内。本实用新型要求保护范围由所附的权利要求书及其等效物界定。The basic principles and main features of the present utility model and the advantages of the present utility model are shown and described above. Those skilled in the industry should understand that the present utility model is not limited by the above-mentioned embodiments. The above-mentioned embodiments and descriptions only illustrate the principles of the present utility model. Without departing from the spirit and scope of the present utility model, the present utility model can be There will also be various changes and improvements in the new model, and these changes and improvements all fall within the scope of the claimed utility model. The protection scope of the present utility model is defined by the appended claims and their equivalents.
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN120797268A (en) * | 2025-09-11 | 2025-10-17 | 江苏泰达纺织科技有限公司 | Carding machine with cotton wool dust removal function |
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- 2023-05-30 CN CN202321339107.XU patent/CN219793229U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN120797268A (en) * | 2025-09-11 | 2025-10-17 | 江苏泰达纺织科技有限公司 | Carding machine with cotton wool dust removal function |
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| Date | Code | Title | Description |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: An electrostatic separation device for carding machines Granted publication date: 20231003 Pledgee: Bank of Suzhou Co.,Ltd. Yancheng Dafeng sub branch Pledgor: Jiangsu Zhenlu Textile Co.,Ltd. Registration number: Y2024980032005 |
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| PC01 | Cancellation of the registration of the contract for pledge of patent right | ||
| PC01 | Cancellation of the registration of the contract for pledge of patent right |
Granted publication date: 20231003 Pledgee: Bank of Suzhou Co.,Ltd. Yancheng Dafeng sub branch Pledgor: Jiangsu Zhenlu Textile Co.,Ltd. Registration number: Y2024980032005 |