CN219787237U - Automatic roller welding device - Google Patents
Automatic roller welding device Download PDFInfo
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- CN219787237U CN219787237U CN202320768102.2U CN202320768102U CN219787237U CN 219787237 U CN219787237 U CN 219787237U CN 202320768102 U CN202320768102 U CN 202320768102U CN 219787237 U CN219787237 U CN 219787237U
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- fixedly connected
- supporting seat
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- supporting
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- 238000003466 welding Methods 0.000 title claims abstract description 42
- 230000002457 bidirectional effect Effects 0.000 claims description 12
- 230000000149 penetrating effect Effects 0.000 claims description 8
- 238000005096 rolling process Methods 0.000 abstract description 12
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
Abstract
The utility model relates to the technical field of welding devices and discloses a roller automatic welding device which comprises a base, wherein two symmetrically arranged supporting seats are arranged on the base, two bottom plates are arranged on the upper surface of each supporting seat, two supporting plates are fixedly connected to the upper surface of each bottom plate, rolling wheels are connected to the supporting plates in a rotating mode, a mounting frame is fixedly connected to one side of each supporting plate on one of the supporting seats, a servo motor is fixedly connected to the outer side of each mounting frame, an output shaft of each servo motor is fixedly connected with one end of each adjacent rolling wheel, the novel roller automatic welding device enables a roller body to rotate by placing the corresponding rolling wheel on a plurality of rolling wheels, welding guns clamp the roller body and a flange between a fixed clamping plate and a movable clamping plate, rapid clamping and positioning can be carried out on the roller body, welding of the roller body and the flange in the roller is automatically completed, labor intensity is reduced, production efficiency is greatly improved, and stable welding quality can be obtained.
Description
Technical Field
The utility model relates to the technical field of welding devices, in particular to an automatic roller welding device.
Background
The roller is required to be used in automobile detection equipment, and comprises a roller body and flanges welded on two sides of the roller body, wherein the flanges are connected for use. And the roller body and the flange in the general roller are connected in a manual welding mode.
However, the welding method has the problems:
1. the labor intensity of manual welding of the flange and the roller body is high, the production efficiency is low, and the welding quality is unstable. Therefore, the automatic welding device is adopted, the labor intensity can be reduced, the production efficiency is greatly improved, and the stable welding quality can be obtained.
Disclosure of Invention
Aiming at the defects of the prior art, the utility model provides an automatic roller welding device for solving the problems of the background technology.
In order to achieve the above purpose, the present utility model provides the following technical solutions: the automatic roller welding device comprises a base, wherein two symmetrically arranged supporting seats are arranged on the base, two bottom plates are arranged on the upper surface of each supporting seat, two support plates are fixedly connected to the upper surface of each bottom plate, rolling wheels are rotationally connected to the support plates, a mounting frame is fixedly connected to one side of each support plate on one of the bottom plates on each supporting seat, a servo motor is fixedly connected to the outer side of each mounting frame, an output shaft of each servo motor is fixedly connected with one end of each adjacent rolling wheel, a supporting rod is fixedly connected to one end of each outer side of each supporting seat, and a welding gun clamping mechanism is connected to each supporting rod; the welding gun clamping mechanism comprises an anchor ear connected with the supporting rod through a bolt, one side of the anchor ear is fixedly connected with a connecting frame, a mounting plate is fixedly connected to the connecting frame, an air cylinder is fixedly connected to the mounting plate, a sleeve frame is externally connected to the mounting plate, the upper surface of the sleeve frame is fixedly connected with a pushing frame matched with the air cylinder, two nuts are connected to a piston rod of the air cylinder in a threaded mode, the pushing frame is located between the two nuts, one side of the sleeve frame is fixedly connected with a fixing clamp plate, the fixing clamp plate is connected with a movable clamp plate through a bolt, a limiting hole is formed in the movable clamp plate in a penetrating mode, the bottom surface of the fixing clamp plate is fixedly connected with a limiting rod matched with the limiting hole in a sliding mode, and clamping grooves are formed in one sides of the fixing clamp plate and the movable clamp plate, which are adjacent.
Preferably, the upper surface fixedly connected with two slide rails of base, one of them supporting seat fixed connection is in the one end of base, and the base internal rotation is connected with the threaded rod, and the one end of threaded rod wears to establish outside the base and fixedly connected with first revolving handle, another supporting seat and threaded rod threaded connection and with slide rail sliding connection.
Preferably, the upper surface of the supporting seat is provided with a notch, the notch is rotationally connected with a bidirectional screw rod, the support plate is in threaded connection with the bidirectional screw rod and is in sliding connection with the supporting seat, and the other end of the bidirectional screw rod is arranged outside the supporting seat in a penetrating manner and is fixedly connected with a second rotating handle.
Preferably, the outer wall of the support rod is provided with scale marks.
Preferably, a temperature-resistant buffer pad is arranged in the clamping groove.
Compared with the prior art, the utility model has the following beneficial effects:
1. this kind of novel cylinder automatic weld device, through placing the cylinder body on a plurality of rolls wheels, servo motor drives the rotation of rolls wheels, makes the cylinder rotate, and welder centre gripping welds cylinder body and flange between fixed splint and movable splint, can carry out quick clamping location to the cylinder body, accomplish the welding of cylinder body and flange in the cylinder voluntarily, reduced intensity of labour, improved production efficiency by a wide margin, more can obtain stable welding quality.
2. This kind of novel cylinder automatic weld device makes the distance between two supporting seats through setting up the threaded rod to satisfy the welding demand of different specification cylinders.
Drawings
FIG. 1 is a schematic diagram of the overall structure of the present utility model;
FIG. 2 is a schematic top view of the entire structure of the present utility model;
FIG. 3 is a schematic side view of the overall structure of the present utility model;
fig. 4 is a schematic structural view of the jacket frame, the pushing frame, the fixed clamping plate and the movable clamping plate of the present utility model.
In the figure: 1. a base; 2. a support base; 3. a bottom plate; 4. a support plate; 5. a rolling wheel; 6. a servo motor; 7. a threaded rod; 8. a first rotating handle; 9. a support rod; 10. a hoop; 11. a connecting frame; 12. a mounting plate; 13. a cylinder; 14. a sleeve frame; 15. pushing a frame; 16. a fixed clamping plate; 17. a movable clamping plate; 18. a limit rod; 19. a two-way screw rod; 20. a second rotating handle; 21. a mounting frame; 22. a slide rail.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Examples
The technical scheme of the utility model is further described below with reference to the attached drawings and the embodiments. It is to be understood that the specific embodiments described herein are merely illustrative of the utility model and are not limiting thereof. It should be further noted that, for convenience of description, only some, but not all of the drawings related to the present utility model are shown.
In the description of the present utility model, unless explicitly stated and limited otherwise, the terms "connected," "connected," and "fixed" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communicated with the inside of two elements or the interaction relationship of the two elements. The specific meaning of the above terms in the present utility model will be understood in specific cases by those of ordinary skill in the art.
In the present utility model, unless expressly stated or limited otherwise, a first feature "above" or "below" a second feature may include both the first and second features being in direct contact, as well as the first and second features not being in direct contact but being in contact with each other through additional features therebetween. Moreover, a first feature being "above," "over" and "on" a second feature includes the first feature being directly above and obliquely above the second feature, or simply indicating that the first feature is higher in level than the second feature. The first feature being "under", "below" and "beneath" the second feature includes the first feature being directly under and obliquely below the second feature, or simply means that the first feature is less level than the second feature.
In the description of the present embodiment, the terms "upper", "lower", "left", "right", etc., azimuth or positional relationship are based on the azimuth or positional relationship shown in the drawings, and are merely for convenience of description and simplification of operations, and do not indicate or imply that the apparatus or element referred to must have a specific azimuth, be constructed and operated in a specific azimuth, and thus should not be construed as limiting the present utility model. Furthermore, the terms "first," "second," and the like, are used merely for distinguishing between descriptions and not for distinguishing between them.
Referring to fig. 1-4, an automatic roller welding device comprises a base 1, wherein two symmetrically arranged supporting seats 2 are arranged on the base 1, two bottom plates 3 are arranged on the upper surface of each supporting seat 2, two supporting plates 4 are fixedly connected to the upper surface of each bottom plate 3, a roller wheel 5 is rotationally connected to each supporting plate 4, a mounting frame 21 is fixedly connected to one side of each supporting plate 4 on one of the bottom plates 3 on each supporting seat 2, a servo motor 6 is fixedly connected to the outer side of each mounting frame 21, an output shaft of each servo motor 6 is fixedly connected with one end of each adjacent roller wheel 5, a supporting rod 9 is fixedly connected to one end of the outer side of each supporting seat 2, and a welding gun clamping mechanism is connected to each supporting rod 9; the welding gun clamping mechanism comprises a hoop 10 which is connected with a supporting rod 9 through bolts, one side of the hoop 10 is fixedly connected with a connecting frame 11, a mounting plate 12 is fixedly connected to the connecting frame 11, an air cylinder 13 is fixedly connected to the mounting plate 12, a sleeve frame 14 is connected to the outer side of the mounting plate 12 in a sliding manner, a pushing frame 15 matched with the air cylinder 13 is fixedly connected to the upper surface of the sleeve frame 14, two nuts are connected to a piston rod of the air cylinder 13 in a threaded manner, the pushing frame 15 is positioned between the two nuts, one side of the sleeve frame 14 is fixedly connected with a fixed clamping plate 16, the fixed clamping plate 16 is connected with a movable clamping plate 17 through bolts, a limiting hole is formed in the movable clamping plate 17 in a penetrating manner, a limiting rod 18 is connected to the bottom surface of the fixed clamping plate 16 in a sliding manner and matched with the limiting hole, clamping grooves are formed in one side adjacent to the fixed clamping plate 16 and the movable clamping plate 17, the roller bodies are placed on a plurality of rolling wheels 5 on two supporting seats 2, the height of the hoop 10 on a supporting rod 9 is adjusted by loosening bolts on the hoop 10, a welding gun is inserted into clamping grooves on a movable clamping plate 17 and a fixed clamping plate 16, the bolts on the fixed clamping plate 16 are rotated, the bolts drive the movable clamping plate 17 to ascend to enable the fixed clamping plate 16 and the movable clamping plate 17 to clamp the welding gun, a limiting rod 18 limits the movable clamping plate 17 through limiting holes on the movable clamping plate 17, no offset is generated when the movable clamping plate 17 ascends, at the moment, a servo motor 6 is started to work, two servo motors 6 drive one rolling wheel 5 to synchronously rotate, the rolling wheels 5 drive the roller bodies placed above the rolling wheels to rotate, two nuts in threaded connection on a piston rod of a cylinder 13 clamp a pushing frame 15, the cylinder 13 is started to work, the cylinder 13 pushes, the pushing frame 14 is driven to slide outside a mounting plate 12 through the pushing frame 15, the sleeve frame 14 drives the welding gun to approach the roller body and weld the welding gun with the flange through the fixed clamping plate 16 and the movable clamping plate 17, so that the roller body can be rapidly clamped and positioned, the welding of the roller body and the flange in the roller can be automatically completed, the labor intensity is reduced, the production efficiency is greatly improved, and the stable welding quality can be obtained.
Referring to fig. 2 and 3, the upper surface of the base 1 is fixedly connected with two sliding rails 22, one supporting seat 2 is fixedly connected with one end of the base 1, a threaded rod 7 is rotatably connected with the base 1, one end of the threaded rod 7 is arranged outside the base 1 in a penetrating manner and is fixedly connected with a first rotating handle 8, the other supporting seat 2 is in threaded connection with the threaded rod 7 and is in sliding connection with the sliding rails 22, according to the length of a roller, the rotating handle 8 drives the threaded rod 7 to rotate, the threaded rod 7 drives the supporting seat 2 to move on the sliding rails 22, so that the two supporting seats 2 are far away from or close to each other, rollers with different lengths on the supporting seat 2 can be supported, the rollers with different lengths can be welded, and the adaptability of the device is improved.
Referring to fig. 1 and 2, a notch is formed in the upper surface of the supporting seat 2, a bidirectional screw rod 19 is rotationally connected to the notch, a support plate 4 is in threaded connection with the bidirectional screw rod 19 and is in sliding connection with the supporting seat 2, the other end of the bidirectional screw rod 19 is arranged outside the supporting seat 2 in a penetrating mode and is fixedly connected with a second rotating handle 20, the second rotating handle 20 is rotated according to the diameter of a roller, the second rotating handle 20 drives the bidirectional screw rod 19 to rotate, the bidirectional screw rod 19 drives two support plates 4 in threaded connection with the bidirectional screw rod 19 to approach or separate from each other, the distance between two rolling wheels 5 on the two support plates 4 is adjusted, and the device can adapt to welding of rollers with different diameters and increase the adaptability of the device.
Referring to fig. 1-3, the outer wall of the supporting rod 9 is provided with scale marks, the height of the hoop 10 on the supporting rod 9 can be conveniently adjusted through the scales of the scale marks, and the height of the fixed clamping plate 16 and the movable clamping plate 17 after clamping the welding gun can be conveniently adjusted.
Referring to fig. 4, a heat-resistant buffer pad is disposed in the clamping groove, and after the welding gun is clamped by the fixed clamping plate 16 and the movable clamping plate 17, the welding gun can be protected by the heat-resistant buffer pad, so that the welding gun is prevented from being damaged.
It is to be understood that the above examples of the present utility model are provided for clarity of illustration only and are not limiting of the embodiments of the present utility model. Other variations or modifications of the above teachings will be apparent to those of ordinary skill in the art. It is not necessary here nor is it exhaustive of all embodiments. Any modification, equivalent replacement, improvement, etc. which come within the spirit and principles of the utility model are desired to be protected by the following claims.
Claims (5)
1. The utility model provides a cylinder automatic welder, including base (1), a serial communication port, be equipped with two supporting seat (2) that symmetry set up on base (1), the upper surface of supporting seat (2) is equipped with two bottom plates (3), the upper surface fixedly connected with two extension boards (4) of bottom plate (3), the rotatory wheel (5) that is connected with of extension board (4), one side fixedly connected with mounting bracket (21) of extension board (4) on one of them bottom plate (3) on supporting seat (2), the outside fixedly connected with servo motor (6) of mounting bracket (21), the output shaft of servo motor (6) and the one end fixedly connected with of adjacent wheel (5), outside one end fixedly connected with bracing piece (9) of supporting seat (2), be connected with welder fixture on bracing piece (9);
the welding gun clamping mechanism comprises a hoop (10) which is connected with a supporting rod (9) through a bolt, one side of the hoop (10) is fixedly connected with a connecting frame (11), a mounting plate (12) is fixedly connected to the connecting frame (11), an air cylinder (13) is fixedly connected to the mounting plate (12), a sleeve frame (14) is connected to the mounting plate (12) in an outward sliding mode, a pushing frame (15) matched with the air cylinder (13) is fixedly connected to the upper surface of the sleeve frame (14), two nuts are connected to the piston rod of the air cylinder (13) in a threaded mode, the pushing frame (15) is located between the two nuts, a fixing clamp plate (16) is fixedly connected to one side of the sleeve frame (14), a movable clamp plate (17) is connected to the fixing clamp plate (16) through a bolt, a limiting hole is formed in a penetrating mode on the movable clamp plate (17), a clamping groove is formed in the bottom surface of the fixing clamp plate (16) in a matched mode and is connected to the limiting hole in a sliding mode, and the clamping groove is formed in one side, adjacent to the fixing clamp plate (16) is formed in the movable clamp plate.
2. The automatic roller welding device according to claim 1, wherein the upper surface of the base (1) is fixedly connected with two sliding rails (22), one supporting seat (2) is fixedly connected with one end of the base (1), a threaded rod (7) is rotationally connected with the base (1), one end of the threaded rod (7) is arranged outside the base (1) in a penetrating mode and is fixedly connected with a first rotating handle (8), and the other supporting seat (2) is in threaded connection with the threaded rod (7) and is in sliding connection with the sliding rails (22).
3. The automatic roller welding device according to claim 1, wherein a notch is formed in the upper surface of the supporting seat (2), a bidirectional screw rod (19) is rotationally connected to the notch, the support plate (4) is in threaded connection with the bidirectional screw rod (19) and is in sliding connection with the supporting seat (2), and the other end of the bidirectional screw rod (19) is arranged outside the supporting seat (2) in a penetrating mode and is fixedly connected with a second rotating handle (20).
4. An automatic roller welding device according to claim 1, characterized in that the outer wall of the support bar (9) is provided with graduation marks.
5. The automatic roller welding device according to claim 1, wherein a temperature-resistant buffer pad is arranged in the clamping groove.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320768102.2U CN219787237U (en) | 2023-04-10 | 2023-04-10 | Automatic roller welding device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320768102.2U CN219787237U (en) | 2023-04-10 | 2023-04-10 | Automatic roller welding device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219787237U true CN219787237U (en) | 2023-10-03 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202320768102.2U Active CN219787237U (en) | 2023-04-10 | 2023-04-10 | Automatic roller welding device |
Country Status (1)
| Country | Link |
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| CN (1) | CN219787237U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117086438A (en) * | 2023-10-19 | 2023-11-21 | 沈阳汉威机械制造有限公司 | Tool and method for oil film bushing Babbitt metal surfacing |
-
2023
- 2023-04-10 CN CN202320768102.2U patent/CN219787237U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117086438A (en) * | 2023-10-19 | 2023-11-21 | 沈阳汉威机械制造有限公司 | Tool and method for oil film bushing Babbitt metal surfacing |
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