CN219771235U - Dustproof dye feeding device - Google Patents
Dustproof dye feeding device Download PDFInfo
- Publication number
- CN219771235U CN219771235U CN202223433499.4U CN202223433499U CN219771235U CN 219771235 U CN219771235 U CN 219771235U CN 202223433499 U CN202223433499 U CN 202223433499U CN 219771235 U CN219771235 U CN 219771235U
- Authority
- CN
- China
- Prior art keywords
- dye
- charging barrel
- feeding device
- dustproof
- dust
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Links
- 239000000428 dust Substances 0.000 claims abstract description 23
- 239000000463 material Substances 0.000 claims description 19
- 238000007599 discharging Methods 0.000 claims description 15
- 239000004744 fabric Substances 0.000 claims description 5
- 229910001220 stainless steel Inorganic materials 0.000 claims description 3
- 239000010935 stainless steel Substances 0.000 claims description 3
- 238000009825 accumulation Methods 0.000 claims description 2
- 238000001035 drying Methods 0.000 claims 1
- 239000000975 dye Substances 0.000 abstract description 34
- 238000000034 method Methods 0.000 description 7
- 239000002245 particle Substances 0.000 description 6
- 239000000843 powder Substances 0.000 description 6
- 238000007641 inkjet printing Methods 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 3
- 239000000985 reactive dye Substances 0.000 description 3
- 239000002994 raw material Substances 0.000 description 2
- 239000004753 textile Substances 0.000 description 2
- 230000001174 ascending effect Effects 0.000 description 1
- 239000000981 basic dye Substances 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 238000000861 blow drying Methods 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000004043 dyeing Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000012840 feeding operation Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 238000007639 printing Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
Abstract
The utility model provides a dust-free dyestuff feeding device, it includes feed cylinder and sack cleaner, the feed cylinder includes the toper portion that diameter top-down reduces, and it includes feed inlet, unloading pipe, the feed inlet set up in the top of feed cylinder, the unloading pipe set up in the bottom of feed cylinder, the sack cleaner sets up in the top of feed cylinder, it is including being connected to pipeline and draught fan, a plurality of filter bag of feed cylinder, the induced air fan can produce the negative pressure with dyestuff dust suction in the feed cylinder the sack cleaner is and by a plurality of filter bags filter and hold back.
Description
Technical Field
The utility model relates to the technical field of feeding devices, in particular to a dustproof dye feeding device.
Background
The digital ink-jet printing technology is a novel textile dyeing technology. The method is characterized in that under the control of a computer, dye is directly sprayed onto a carrier through a digital ink-jet printing machine, and a required pattern is sprayed and printed. The carrier for digital ink-jet printing can be textile, plastic and the like besides common paper. In recent years, digital ink-jet printing technology is rapidly developed, and has better development prospect due to simple printing process and environmental protection. This technique generally requires the use of high-end salt-free reactive dyes.
In the production process of the salt-free reactive dye, a solid dye powder feeding link is provided. The high-end salt-free reactive dye has higher requirements on raw materials, so that powder raw material particles are generally thinner, and easily escape from a feed port in the process of feeding. The escaped dye particles can be inhaled into the body by workers, and the dye powder particles can be attached to clothes and skin, so that the health of the workers is endangered, and the environment is polluted. Under the condition that the dyes with different colors are simultaneously fed, partial dye cross color can be caused, and the stability of the product quality is not facilitated.
Patent CN211996483U discloses an automatic dye feeding device, which comprises a mixer, wherein a feed inlet is arranged on the mixer. Be equipped with the feeder hopper on the feed inlet, the top of feeder hopper is equipped with the apron, is equipped with the square pipe of oblique ascending on the lateral wall of feeder hopper. A cutter is arranged on the bottom surface of the inner side of the square tube, a baffle is arranged in the feed hopper, and a contact pin is arranged on the baffle. One end of the contact pin faces the square tube, and the other end of the contact pin passes through the baffle and is connected with the first bracket through the rotary pin. The first support is connected with the inner wall of feeder hopper, and the below of first support is equipped with the second support, and the second support passes through the spring and is connected with the baffle.
The automatic dye feeding device provided by the patent meets the production requirement of basic dye feeding, but does not have a related dustproof device, and dust generated during feeding cannot be avoided from escaping.
Disclosure of Invention
The present utility model has been made in view of the above state of the art. The utility model aims to provide a dustproof dye feeding device which can effectively improve the problem of dye dust escape in the dye feeding process.
Provides a dustproof dye feeding device, which comprises a charging barrel and a bag-type dust remover,
the charging barrel comprises a conical part with the diameter reduced from top to bottom, and comprises a charging opening and a discharging pipe, wherein the charging opening is arranged at the top of the charging barrel, the discharging pipe is arranged at the bottom of the charging barrel,
the cloth bag dust collector is arranged above the charging barrel and comprises a pipeline connected to the charging barrel, an induced draft fan and a plurality of filter bags,
the induced air blower can generate negative pressure to suck dye dust in the charging barrel into the cloth bag dust collector and filter and intercept the dye dust by the plurality of filter bags.
In at least one possible embodiment, the dust-proof dye-dosing device further comprises a transporting device,
the material conveying device comprises a guide rail and a lifter, and the lifter can convey ton bags filled with dyes to the upper side of the charging barrel through the guide rail.
In at least one possible embodiment, the cartridge further comprises a cartridge side door for opening the tying of the lower part of the ton bag.
In at least one possible embodiment, the outer walls of the cartridge and the conduit are provided with vibratory hammers to prevent material build-up.
In at least one possible embodiment, the vibratory hammer is connected to compressed air to produce pulsed air vibration.
In at least one possible embodiment, the top of the feed inlet is provided with a cover provided with a quick-connect port for connecting compressed air for blow-drying the cartridge.
In at least one possible embodiment, the discharging pipe is provided with a discharging valve,
the discharge valve is a butterfly valve.
In at least one possible embodiment, the cartridge is made of internally polished stainless steel to reduce friction of the inner wall of the cartridge.
In at least one possible implementation mode, the induced draft fan is an explosion-proof induced draft fan.
In at least one possible embodiment, the feed off pipe is connected to a reaction vessel.
Drawings
Fig. 1A is a side view of a dust-protected dye dosing device according to one embodiment of the utility model.
Fig. 1B is a front view of a dust-proof dye-dosing device according to one embodiment of the present utility model.
Fig. 1C is a top view of a dust-protected dye dosing device according to one embodiment of the utility model.
Fig. 2 is a schematic operation diagram of a dust-proof dye-feeding apparatus according to an embodiment of the present utility model.
Description of the reference numerals
100. Charging barrel
110. Material feeding port
111. Cover body
120. Charging barrel side door
130. Vibrating hammer
140. Discharging pipe
141. Discharge valve
200. Cloth bag dust remover
210. Pipeline
211. Vibrating hammer
220. Draught fan
230. Filter bag
300. Material conveying device
310. Guide rail
320. Lifting machine
321. Ton bag
400. Reaction kettle
Detailed Description
Exemplary embodiments of the present utility model are described below with reference to the accompanying drawings. It should be understood that these specific illustrations are for the purpose of illustrating how one skilled in the art may practice the utility model, and are not intended to be exhaustive of all of the possible ways of practicing the utility model, nor to limit the scope of the utility model.
As shown in fig. 1A, 1B, and 1C, a dust-proof dye feeding device (hereinafter, sometimes simply referred to as a "feeding device") provided by the present utility model may include a cartridge 100 and a bag-type dust collector 200.
Specifically, as shown in fig. 1A, 1B, 1C, and 2, the cartridge 100 may include a feed port 110, a cartridge side door 120, a vibratory hammer 130, and a discharge tube 140. The barrel 100 may be a conical portion (the diameter of which is continuously reduced from top to bottom) to reduce dead angles in the barrel, which are easy to cause material to remain, and a feed port 110 may be provided at the top of the barrel. A cover 111 may be disposed at the feeding port 110 to close the feeding port 110 to prevent sundries from entering when feeding is completed. The side wall of the cartridge 100 may be provided with a cartridge side door 120 to facilitate operator removal therefrom of the tie of the lower portion of the dye ton package 321 carried to the cartridge 100. The outer surface of the side wall of the charging barrel 100 is provided with the vibrating hammer 130, the vibrating hammer 130 can emit pulse vibration, and materials hung on the inner wall of the charging barrel 100 fall off through the vibration, so that the materials are prevented from being accumulated at the charging barrel 100. A discharging pipe 140 may be disposed under the cartridge 100, and the discharging pipe 140 may be connected to equipment of a next process. For example, as shown in fig. 2, the discharge pipe 140 may be connected to the reaction vessel 400. The discharging pipe 140 may also be provided with a discharging valve 141 to control the opening and closing of the discharging process and the discharging rate.
Preferably, the cartridge 100 may be made of internally polished stainless steel to reduce friction on the inner wall of the cartridge 100.
Preferably, a quick connector may be provided at the cover 111, and a ball valve may be provided at the quick connector. The quick connect can facilitate access to compressed air so that the cartridge 100 can be quickly blow dried after washing.
Preferably, the vibratory hammer 130 is connected with compressed air to pulse intermittent air supply vibration of the cartridge 100.
Preferably, the discharge pipe 140 may be flange-connected with the reaction vessel 400.
Preferably, the discharge valve 141 may be a butterfly valve, which is easy to open and close quickly and has a valve structure that causes less material residue.
Further, as shown in fig. 1A, 1B, 1C and 2, the bag-type dust collector 200 is disposed above the cartridge 100 with a horizontal direction thereof being spaced from the cartridge 100 to avoid blocking the passage of the dye ton package. The bag-type dust collector 200 may be connected to the cartridge 100 through a pipe 210, and a vibratory hammer 211 may be provided on the pipe 210 to prevent the accumulation of dye on the inner wall of the pipe 210. The bag-type dust collector 200 may further include an induced draft fan 220 and a filter bag 230, the induced draft fan 220 being capable of sucking dye particles suspended in the cartridge 100 into the bag-type dust collector 200 by generating negative pressure and being filtered and trapped by the filter bag 230. It will be appreciated that there may be a plurality of filter bags 230.
Preferably, the induced draft fan 220 can be an explosion-proof induced draft fan to improve the safety level.
Preferably, the pores of the filter bag 230 may be selected according to the particle size of the material, the filter bag 230 may be replaced, and the dye particles collected thereby may be recycled.
Preferably, the vibration hammer 211 is connected with compressed air to perform pulse intermittent air supply vibration to the pipe 210.
It will be appreciated that the vibratory hammer 130 and the vibratory hammer 211 may be installed in one or more of them according to actual production requirements.
As shown in fig. 2, the feeding device may further comprise a transporting device 300. The material handling device 300 may include a guide rail 310 and a lifter 320. The material transporting device 300 is disposed above the material cylinder 100, the lifter 320 may transport the ton package 321 containing powder dye to the upper side of the material cylinder 100 through the guide rail 310, and the lower tying of the ton package 321 may be opened through the material cylinder side door 120. It is understood that the transporter 300 may include multiple lifts 320 to transport multiple ton packages simultaneously.
Before starting the feeding operation, the cover 111, the induced draft fan 220, the discharge valve 141, and the oscillating weights 130 and 211 may be opened respectively. The ton package 321 filled with the powder dye is transported to the upper part of the charging barrel 100 by the material transporting device 300, and a worker unloads the ton package 321 through the charging barrel side door 120 to enable the powder dye to enter the charging barrel 100 and then fall into the reaction kettle 300.
Some advantageous effects of the above-described embodiments of the present utility model are briefly described below.
(1) According to the dustproof dye feeding device provided by the embodiment of the utility model, the escape phenomenon of dye dust in the dye feeding device is effectively reduced through the design of the bag-type dust collector, the escaping dust is prevented from damaging the body and the environment of production personnel, and the product quality is prevented from being reduced due to the color mixing of the escaping dust.
(2) According to the dustproof dye feeding device provided by the embodiment of the utility model, the guide rail and the lifting machine are arranged on the feeding port of the feeding device, so that the mechanical feeding is used for replacing the manual feeding. The working efficiency of operators is improved, and the labor intensity of the operators is reduced.
It is to be understood that in the present utility model, when the number of parts or members is not particularly limited, the number may be one or more, and the number herein refers to two or more. For the case where the number of parts or members is shown in the drawings and/or described in the specification as a specific number such as two, three, four, etc., the specific number is generally illustrative and not restrictive, it can be understood that a plurality, i.e., two or more, but this does not mean that the present utility model excludes one.
It should be understood that the above-described embodiments are merely exemplary and are not intended to limit the present utility model. Those skilled in the art can make various modifications and changes to the above-described embodiments without departing from the scope of the present utility model.
Claims (7)
1. A dustproof dye feeding device is characterized by comprising a charging barrel (100) and a cloth bag dust remover (200),
the charging barrel (100) comprises a conical part with the diameter reduced from top to bottom, and comprises a charging opening (110) and a discharging pipe (140), wherein the charging opening (110) is arranged at the top of the charging barrel (100), the discharging pipe (140) is arranged at the bottom of the charging barrel (100),
the bag-type dust collector (200) is arranged above the charging barrel (100) and comprises a pipeline (210) connected to the side wall of the conical part of the charging barrel (100), an induced draft fan (220) and a plurality of filter bags (230),
the induced draft fan (220) can generate negative pressure to suck dye dust in the charging barrel (100) into the cloth bag dust collector (200) and filter and intercept the dye dust by the plurality of filter bags (230),
the dustproof dye feeding device also comprises a material conveying device (300),
the material conveying device (300) comprises a guide rail (310) and a lifting machine (320), wherein the lifting machine (320) can convey a ton bag (321) filled with dye to the upper part of the charging barrel (100) through the guide rail (310),
the charging barrel (100) also comprises a charging barrel side door (120) arranged on the side wall of the charging barrel, a tying opening used for opening the lower part of the ton bag (321),
the top of feed inlet (110) is provided with lid (111), lid (111) are provided with quick interface to connect compressed air and be used for drying feed cylinder (100).
2. A dust-proof dye-feeding device according to claim 1, characterized in that the outer walls of the cartridge (100) and the pipe (210) are provided with vibratory hammers (130, 211) to prevent material accumulation.
3. A dust-proof dye-dosing device according to claim 2, characterized in that the vibratory hammer (130, 211) is connected to compressed air to generate pulsed air vibration.
4. The dustproof dye feeding device according to claim 1, wherein the discharging pipe (140) is provided with a discharging valve (141),
the discharge valve (141) is a butterfly valve.
5. The dustproof dye feeding device according to claim 1, wherein the cartridge (100) is made of internally polished stainless steel material to reduce friction of the inner wall of the cartridge (100).
6. The dustproof dye feeding device according to claim 1, wherein the induced draft fan (220) is an explosion-proof induced draft fan.
7. The dustproof dye dosing device of claim 1, characterized in that the blanking tube (140) is connected to a reaction kettle (400).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202223433499.4U CN219771235U (en) | 2022-12-21 | 2022-12-21 | Dustproof dye feeding device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202223433499.4U CN219771235U (en) | 2022-12-21 | 2022-12-21 | Dustproof dye feeding device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219771235U true CN219771235U (en) | 2023-09-29 |
Family
ID=88111075
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202223433499.4U Active CN219771235U (en) | 2022-12-21 | 2022-12-21 | Dustproof dye feeding device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219771235U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117208520A (en) * | 2023-11-07 | 2023-12-12 | 江苏瑞材装备有限公司 | Feeding device and feeding device control method |
-
2022
- 2022-12-21 CN CN202223433499.4U patent/CN219771235U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117208520A (en) * | 2023-11-07 | 2023-12-12 | 江苏瑞材装备有限公司 | Feeding device and feeding device control method |
| CN117208520B (en) * | 2023-11-07 | 2024-02-09 | 江苏瑞材装备有限公司 | Feeding device and feeding device control method |
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| GR01 | Patent grant | ||
| GR01 | Patent grant |