CN219766068U - Automatic material identification and sorting device - Google Patents
Automatic material identification and sorting device Download PDFInfo
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- CN219766068U CN219766068U CN202320759975.7U CN202320759975U CN219766068U CN 219766068 U CN219766068 U CN 219766068U CN 202320759975 U CN202320759975 U CN 202320759975U CN 219766068 U CN219766068 U CN 219766068U
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- 239000000463 material Substances 0.000 title claims abstract description 135
- 230000007246 mechanism Effects 0.000 claims abstract description 58
- 238000000926 separation method Methods 0.000 claims abstract description 52
- 238000007664 blowing Methods 0.000 claims abstract description 20
- 238000005286 illumination Methods 0.000 claims description 13
- 230000007704 transition Effects 0.000 claims description 13
- 238000010586 diagram Methods 0.000 description 4
- 239000003086 colorant Substances 0.000 description 3
- 238000012423 maintenance Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 230000000704 physical effect Effects 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
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Abstract
An automatic material identification and sorting device, comprising: a vibration conveying mechanism; the automatic identification and separation mechanism is connected with the outlet of the vibration conveying mechanism and comprises a supporting seat, an identification and separation channel, an air blowing nozzle and a distributor, wherein the supporting seat is arranged below the vibration conveying mechanism and is close to the outlet; the air blowing nozzle is arranged on the inclined backboard of the identification and separation channel and is opposite to the identification and separation channel; the distributor is arranged at the bottom of the identification and separation channel and divides the identification and separation channel into a material A blanking port and a material B blanking port; the first conveying line is arranged at one side of the supporting seat corresponding to the blanking port of the material A; the second conveying line is arranged on the other side of the supporting seat corresponding to the blanking port of the material B; and the control mechanism is respectively connected with the vibration conveying mechanism, the automatic identification and separation mechanism, the first conveying line and the second conveying line.
Description
Technical Field
The utility model relates to a material sorting technology, in particular to a material automatic identification and sorting device which can improve sorting efficiency, reduce manual strength and realize automatic sorting.
Background
In the prior art, for light and anti-drop blocky or flaky production materials or products, the materials or products can be sorted by physical properties such as surface color difference, texture and the like; when materials with different colors and textures are mixed together, manual sorting is usually required. With the increase of the material quantity, the personnel quantity and the manual sorting work intensity are greatly improved, and the sorting difficulty of a large number of materials in the process of stillness or conveying is increased; the automation degree of the sorting process is low, and the production efficiency is low; the sorting work intensity is high, and the personnel are easy to fatigue; as the material quantity increases, the manual sorting difficulty increases; the manual sorting quality is unstable. In order to improve the sorting efficiency, reduce the manual strength and realize automatic sorting, a device for automatically identifying and sorting materials is needed, and the device can realize automatic sorting of light and anti-drop blocky or flaky materials or products with different colors and textures on the surfaces.
Disclosure of Invention
The utility model aims to solve the technical problems of the prior art and provides the automatic material identification and separation device which can improve separation efficiency, reduce labor intensity and realize automatic separation.
In order to achieve the above object, the present utility model provides an automatic material identification and sorting apparatus, comprising:
a vibration conveying mechanism;
the automatic identification and separation mechanism is connected with an outlet of the vibration conveying mechanism and comprises a supporting seat, an identification and separation channel, a blowing nozzle and a distributor, wherein the supporting seat is arranged below the vibration conveying mechanism and is close to the outlet; the blowing nozzle is arranged on the inclined backboard and faces the identification separation channel; the distributor is arranged at the bottom of the identification and separation channel and divides the identification and separation channel into a material A blanking port and a material B blanking port;
the first conveying line is arranged at one side of the supporting seat corresponding to the material A blanking port;
the second conveying line is arranged on the other side of the supporting seat corresponding to the blanking port of the material B; and
and the control mechanism is respectively connected with the vibration conveying mechanism, the automatic identification and separation mechanism, the first conveying line and the second conveying line.
The automatic material identifying and sorting device comprises a supporting frame, a vibrating material channel and a vibrator, wherein the vibrating material channel is arranged on the supporting frame, and the vibrator is arranged below the vibrating material channel and is respectively connected with the vibrating material channel and the control mechanism.
The automatic material identifying and sorting device is characterized in that the vibration material channel is connected with the supporting frame through a supporting spring.
The automatic material identifying and sorting device is characterized in that a transition material channel is arranged at the outlet of the vibration material channel, and the surface of the transition material channel is an arc-shaped surface.
The automatic material identifying and sorting device is characterized in that guard plates are respectively arranged on two sides of the vibration material channel and the transition material channel.
The automatic material identifying and sorting device is characterized in that an inclined plane is arranged at the inlet of the vibration material channel.
The automatic material identifying and sorting device comprises a control mechanism, a panel, an automatic material identifying and sorting mechanism, a control mechanism and a control mechanism, wherein the automatic material identifying and sorting mechanism further comprises an illumination light source and an industrial camera, and the illumination light source and the industrial camera are arranged on the panel and are opposite to the identifying and sorting channel respectively and connected with the control mechanism respectively.
The automatic material identifying and sorting device is characterized in that an auxiliary guide plate is further arranged in the identifying and sorting channel, and the auxiliary guide plate is arranged at the inlet of the identifying and sorting channel corresponding to the outlet; the inclination direction of the auxiliary guide plate is opposite to that of the inclined backboard.
The automatic material identifying and sorting device is characterized in that the illumination light source, the industrial camera and the air blowing nozzle are arranged along the width direction of the identifying and sorting channel and are consistent with the auxiliary guide plate in width.
The automatic material identifying and sorting device is characterized in that the first conveying line and the second conveying line are respectively a belt conveying line, a plate chain conveying line or a grid conveying line.
The utility model has the technical effects that:
the utility model can realize the automatic identification and separation of the light and anti-drop blocky or flaky materials or products with different colors and textures on the surface, improves the separation efficiency, reduces the manual strength and realizes the automatic separation. The whole structure is simple, and the operation, the maintenance and the maintenance are convenient; and the modularization of the structural unit is realized.
The utility model will now be described in more detail with reference to the drawings and specific examples, which are not intended to limit the utility model thereto.
Drawings
FIG. 1 is a schematic diagram of an embodiment of the present utility model;
fig. 2 is a schematic diagram of the operation of an embodiment of the present utility model.
Wherein reference numerals are used to refer to
1 vibration conveying mechanism
11 support frame
12 support spring
13 vibration material channel
14 vibrator
15 transition material way
16 guard board
17 inclined plane
2 automatic identification sorting mechanism
21 supporting seat
22 identification sorting channel
221 inclined backboard
222 auxiliary guide plate
223 panel
224 side plate
23 blowing nozzle
24 illumination source
25 industrial camera
26 distributor
261 material A blanking mouth
262 material B blanking port
3 first conveying line
4 second conveying line
5 Material A
6 material B
Detailed Description
The structural and operational principles of the present utility model are described in detail below with reference to the accompanying drawings:
referring to fig. 1, fig. 1 is a schematic structural diagram of an embodiment of the present utility model. The utility model relates to an automatic material identification and sorting device, which comprises: a vibrating conveying mechanism 1; the automatic identification and separation mechanism 2 is connected with the outlet of the vibration conveying mechanism 1, the automatic identification and separation mechanism 2 comprises a supporting seat 21, an identification and separation channel 22, a blowing nozzle 23 and a distributor 26, the supporting seat 21 is arranged below the vibration conveying mechanism 1 and is close to the outlet, the identification and separation channel 22 is arranged on the supporting seat 21 corresponding to the outlet, the identification and separation channel 22 is a closed channel which is formed by encircling an inclined back plate 221, a side plate 224 and a panel 223 together, and the inlet of the identification and separation channel 22 is connected with the outlet; the blowing nozzle 23 is arranged on the inclined back plate 221 and faces the identification sorting channel 22; the distributor 26 is arranged at the bottom of the identification and separation channel 22 and divides the identification and separation channel 22 into a material A blanking port 261 and a material B blanking port 262; the first conveying line 3 is arranged at one side of the supporting seat 21 corresponding to the material A blanking port 261; the second conveying line 4 is arranged at the other side of the supporting seat 21 corresponding to the material B blanking port 262; and a control mechanism connected with the vibration conveying mechanism 1, the automatic identification and separation mechanism 2, the first conveying line 3 and the second conveying line 4 respectively. The first conveyor line 3 and the second conveyor line 4 may be a belt conveyor line, a plate link chain conveyor line, a grid conveyor line, or the like, respectively.
The vibration conveying mechanism 1 comprises a supporting frame 11, a vibration material channel 13 and a vibrator 14, wherein the vibration material channel 13 is arranged on the supporting frame 11, and the vibrator 14 is arranged on two sides below the vibration material channel 13 and is respectively connected with the vibration material channel 13 and the control mechanism. The vibration material channel 13 is preferably connected with the supporting frame 11 through a supporting spring 12. A transition material channel 15 can be further arranged at the outlet of the vibration material channel 13, and the surface of the transition material channel 15 is an arc-shaped surface. Guard plates 16 are respectively arranged on two sides of the vibration material channel 13 and the transition material channel 15. An inclined surface 17 is arranged at the inlet of the vibration material channel 13.
In this embodiment, the automatic recognition and sorting mechanism 2 further includes an illumination light source 24 and an industrial camera 25, where the illumination light source 24 and the industrial camera 25 are disposed on the panel 223 opposite to the recognition and sorting channel 22, and are connected to the control mechanism, respectively. An auxiliary guide plate 222 is further arranged in the identification and separation channel 22, and the auxiliary guide plate 222 is arranged at the inlet of the identification and separation channel 22 corresponding to the outlet of the vibration material channel 13; the auxiliary guide plate 222 is inclined in the opposite direction to the inclined back plate 221. The illumination light source 24, the industrial camera 25 and the blowing nozzle 23 are arranged along the width direction of the identification and sorting channel 22 and are consistent with the width of the auxiliary guide plate 222.
When the vibrator 14 is started and drives the vibrating material channel 13 to vibrate, the mixed materials of the materials A5 and B6 on the material channel are conveyed to the right side of the drawing more uniformly, and the mixed materials of the materials A5 and B6 automatically turn downwards along the arc-shaped transition surface by gravity after reaching the arc-shaped transition material channel 15, and then reach the upper inlet of the automatic identification and separation mechanism 2; the guiding inclined plane of the inclined back plate 221 and the auxiliary guiding inclined plane of the auxiliary guiding plate 222 cooperate to stably guide the mixed material, and automatically slide down along the guiding inclined plane of the inclined back plate 221; when the mixed material just slides out of the auxiliary guide plate 222, the illumination light source 24 arranged on the panel 223 transversely illuminates the area, the illumination and the guide plate have the same width, and the industrial cameras 25 in one transverse row also perform equal-width scanning photographing identification on the area, namely the material falling out of the auxiliary guide plate 222 can be illuminated and scanned and photographed within the width range of the guide inclined plane; the industrial camera 25 carries out millisecond-level continuous high-speed identification on the surface color, texture and the like of the material, and rapidly transmits identification information to the control mechanism in real time in millisecond level; the identified materials continue to fall to the positions of a row of blowing nozzles 23, the blowing nozzles 23 are densely distributed, the width is consistent with the width of the guiding inclined plane, at the moment, the control mechanism has processed the information to identify the positions of the materials A5 and B6, the blowing nozzle 23 which is required to be sorted and is reached by the falling of the material B6 is started, the material B6 is blown off the inclined back plate 221, and falls to the material B blanking port 262 through the distributor 26 separately, and falls to the second conveying line 4 to be automatically output; the blowing nozzle 23 which is not required to be sorted and is reached by the falling of the material A5 is not started, the material A5 falls along the inclined back plate 221, falls to the material A blanking port 261 through the distributor 26 and falls to the first conveying line 3 for automatic output; realizing automatic identification and separation of production materials or products.
Referring to fig. 2, fig. 2 is a schematic diagram illustrating the operation of an embodiment of the present utility model. The utility model is connected with front-end equipment of the vibration conveying mechanism 1, such as an automatic material distributing device, and is matched with rear-end equipment of the first conveying line 3 and the second conveying line 4 for use, and the air blowing nozzle 23 is connected with an external air source through a high-pressure air pipe. During operation, mixed materials are quantitatively placed on a vibration material channel 13 of the vibration conveying mechanism 1, are conveyed rightward according to the position shown in fig. 2, slide down along an arc-shaped transition material channel 15, slide down along an inclined back plate 221 through an auxiliary guide plate 222, illumination light source 24 ensures constant brightness of the slide materials, an industrial camera 25 scans and photographs the mixed materials reaching the equal height position at high speed and recognizes chromatic aberration and surface textures, recognition information is returned to a control mechanism, when the slide materials reach the height of a blowing nozzle 23 according to time difference, the control mechanism instantly opens a corresponding blowing nozzle 23 according to the recognition information, recognized materials B6 are blown off an inclined back plate 221, fall to a material B blanking port 262 through a distributor 26, and are automatically output after the materials B6 fall to a second conveying line 4 through the material B blanking port 262, and the control mechanism closes the corresponding blowing nozzle 23 according to the recognition information; at the same time, the identified material A5 falls along the inclined back plate 221, falls to the material a blanking port 261 through the distributor 26, and the material A5 falls to the first conveying line 3 through the material a blanking port 261 and is automatically output. The above identification and separation processes are repeated circularly, so that automatic identification and separation of light and anti-falling blocky or flaky production materials or products are realized.
The utility model aims at light and drop-resistant blocky or flaky production materials or products, and automatically sorts the materials or products by automatically identifying physical properties such as surface color difference, texture and the like; all parts of the mechanisms are integrated, and the mixed materials A5 and B6 are automatically conveyed through the vibration conveying mechanism 1 and automatically sorted through the automatic identification sorting mechanism 2 through centralized and unified control, so that the materials A5 are automatically output from the first conveying line 3, and the materials B6 are automatically output from the second conveying line 4 in a full-automatic identification sorting process. The structure is simple, the maintenance is convenient, and the modular design of the units of each mechanism is realized.
Of course, the present utility model is capable of other various embodiments and its several details are capable of modification and variation in light of the present utility model, as will be apparent to those skilled in the art, without departing from the spirit and scope of the utility model as defined in the appended claims.
Claims (10)
1. An automatic material identification and sorting device, comprising:
a vibration conveying mechanism;
the automatic identification and separation mechanism is connected with an outlet of the vibration conveying mechanism and comprises a supporting seat, an identification and separation channel, a blowing nozzle and a distributor, wherein the supporting seat is arranged below the vibration conveying mechanism and is close to the outlet; the blowing nozzle is arranged on the inclined backboard and faces the identification separation channel; the distributor is arranged at the bottom of the identification and separation channel and divides the identification and separation channel into a material A blanking port and a material B blanking port;
the first conveying line is arranged at one side of the supporting seat corresponding to the material A blanking port;
the second conveying line is arranged on the other side of the supporting seat corresponding to the blanking port of the material B; and
and the control mechanism is respectively connected with the vibration conveying mechanism, the automatic identification and separation mechanism, the first conveying line and the second conveying line.
2. The automatic material identification and separation device as claimed in claim 1, wherein the vibration conveying mechanism comprises a supporting frame, a vibration material channel and a vibrator, wherein the vibration material channel is installed on the supporting frame, and the vibrator is arranged below the vibration material channel and is respectively connected with the vibration material channel and the control mechanism.
3. The automatic material identification and separation device of claim 2, wherein the vibrating material channel is connected with the support frame through a support spring.
4. The automatic material identifying and sorting device according to claim 2 or 3, wherein a transition material channel is arranged at the outlet of the vibration material channel, and the surface of the transition material channel is an arc-shaped surface.
5. The automatic material identifying and sorting device according to claim 4, wherein the two sides of the vibration material channel and the transition material channel are respectively provided with a guard plate.
6. The automatic material identification and separation device as claimed in claim 4, wherein an inclined surface is provided at an inlet of the vibration material path.
7. The automatic material identification and separation device as claimed in claim 1, 2 or 3, wherein the automatic identification and separation mechanism further comprises an illumination light source and an industrial camera, wherein the illumination light source and the industrial camera are respectively arranged on the panel opposite to the identification and separation channel, and are respectively connected with the control mechanism.
8. The automatic material identification and separation device according to claim 7, wherein an auxiliary guide plate is further arranged in the identification and separation channel, and the auxiliary guide plate is arranged at the inlet of the identification and separation channel corresponding to the outlet; the inclination direction of the auxiliary guide plate is opposite to that of the inclined backboard.
9. The automatic material identification and separation device as claimed in claim 8, wherein the illumination light source, the industrial camera and the blowing nozzle are arranged along the width direction of the identification and separation path and are consistent with the width of the auxiliary guide plate.
10. The automatic material identification and separation device of claim 1, 2 or 3, wherein the first conveyor line and the second conveyor line are belt conveyor lines, plate link conveyor lines or grid conveyor lines, respectively.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320759975.7U CN219766068U (en) | 2023-04-07 | 2023-04-07 | Automatic material identification and sorting device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320759975.7U CN219766068U (en) | 2023-04-07 | 2023-04-07 | Automatic material identification and sorting device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219766068U true CN219766068U (en) | 2023-09-29 |
Family
ID=88103823
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202320759975.7U Active CN219766068U (en) | 2023-04-07 | 2023-04-07 | Automatic material identification and sorting device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219766068U (en) |
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2023
- 2023-04-07 CN CN202320759975.7U patent/CN219766068U/en active Active
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