CN219744533U

CN219744533U - Solution pretreatment device

Info

Publication number: CN219744533U
Application number: CN202320740004.8U
Authority: CN
Inventors: 王明军; 宁国庆; 袁沙沙
Original assignee: Runloy Biotech Shanghai Co ltd
Current assignee: Runloy Biotech Shanghai Co ltd
Priority date: 2023-04-06
Filing date: 2023-04-06
Publication date: 2023-09-26
Anticipated expiration: 2033-04-06

Abstract

The utility model provides a solution pretreatment device, which comprises: the device comprises a tank body, a motor, a stirring shaft, a stirring rod, a scraping plate, a lifting machine, a first discharge hole, a bearing ring, a first feed inlet, a collecting tank, transparent glass, a second feed inlet, a second discharge hole and a packing auger; a motor is fixed at the middle position of the top end of the tank body through a bolt; an output shaft of the motor is fixedly connected with the top end of the stirring shaft through a coupler; the stirring shaft vertically penetrates through the middle position of the tank body, and the stirring shaft is rotationally connected with the top end of the tank body through a bearing; the side part of the stirring shaft is provided with a plurality of stirring rods which are arranged in an annular array mode; the stirring rod is arranged in the tank body; through the improvement of the structure, the utility model has the advantages of reasonable structure, improved material mixing efficiency and uniform material mixing, thereby effectively solving the problems and defects in the prior device.

Description

Solution pretreatment device

Technical Field

The utility model relates to the technical field of chemical production, in particular to a solution pretreatment device.

Background

Glucose is a well-known monosaccharide, also known as dextrose or blood glucose, which is present in free form in plant juices, especially in fruit and honey. However, large-scale production of glucose is not carried out from fruits and honey containing much glucose, because it is too costly to do so. Glucose is produced in industrial processes from starch contained in corn and potatoes.

In the industrial production of glucose, starch is liquefied and then saccharified, so that a mixing tank is needed to pretreat the starch, and the raw materials are mixed into a milky suspension solution by stirring. The mixed emulsion is easy to deposit materials at the bottom of the tank before gelatinization, the deposited materials can greatly prolong the mixing efficiency of the materials, and uneven concentration of the upper layer and the lower layer of the emulsion is easy to cause.

In view of the above, the present utility model has been made in view of the above problems, and an object of the present utility model is to provide a solution pretreatment apparatus that solves the problems and improves the practical value.

Disclosure of Invention

The present utility model is directed to a solution pretreatment device, which solves the above-mentioned problems and disadvantages of the prior art.

In order to achieve the above purpose, the present utility model is achieved by the following specific technical means:

a solution pretreatment device comprising: the device comprises a tank body, a motor, a stirring shaft, a stirring rod, a scraping plate, a lifting machine, a first discharge hole, a bearing ring, a first feed inlet, a collecting tank, transparent glass, a second feed inlet, a second discharge hole and a packing auger; a motor is fixed at the middle position of the top end of the tank body through a bolt; an output shaft of the motor is fixedly connected with the top end of the stirring shaft through a coupler; the stirring shaft vertically penetrates through the middle position of the tank body, and the stirring shaft is rotationally connected with the top end of the tank body through a bearing; the side part of the stirring shaft is provided with a plurality of stirring rods which are arranged in an annular array mode; the stirring rod is arranged in the tank body; the upper end of the stirring rod is welded at the side part of the stirring shaft; the side part and the bottom of the stirring rod are welded with scraping plates; the scraping plate is movably connected with the inner surface of the tank body; a lifting machine is arranged in the middle of the inside of the tank body; the lifting machine vertically penetrates through the bottom end of the tank body, and is fixedly welded with the tank body; the stirring shaft vertically penetrates through the middle position of the lifting machine, and the bottom end of the stirring shaft is rotationally connected with the bottom end of the lifting machine through a bearing; a first discharge hole is formed in the side part of the upper end of the lifting machine; the side part of the lower end of the lifting machine is sleeved with a bearing ring; the bearing ring is arranged at the bottom of the tank body; the bearing ring is welded and fixed with the lower end of the stirring rod; the side part of the lower end of the lifting machine is provided with a first feeding port, and the first feeding port is arranged outside the tank body; a collecting tank is welded on the front side of the first feed inlet; the collecting tank is welded at the bottom of the tank body; transparent glass is inlaid at the front end of the collecting tank; the top end of the collecting tank corresponds to the second feeding port vertically; the second feeding port is formed in the front side of the bottom of the tank body; a second discharge hole is welded on the rear side of the bottom of the tank body; an auger is arranged in the elevator; the auger is connected with the stirring shaft in a penetrating way, and the auger is fixedly connected with the stirring shaft through bolts.

As a further optimization of the technical scheme, the upper end of the tank body is circular, and the lower end of the tank body is conical.

As a further optimization of the technical scheme, the lifting machine is cylindrical, and the upper end of the lifting machine is provided with a plurality of first discharge holes.

As a further optimization of the technical scheme, the front side of the collecting tank is inclined.

As a further optimization of the technical scheme, the transparent glass is rectangular, and the rear end of the transparent glass is aligned with the front end of the inside of the collecting tank.

As a further optimization of the technical scheme, the second feeding hole is rectangular, and the second feeding hole is vertically through.

As further optimization of the technical scheme, arc-shaped bulges are uniformly distributed on the upper surface of the auger.

Due to the application of the technical scheme, compared with the prior art, the utility model has the following advantages:

1. according to the utility model, the collecting tank and the lifting machine are arranged, so that raw materials which are deposited at the bottom of the tank body can be conveniently collected through the collecting tank, and are sent to the upper part in the tank body again through the lifting machine, so that the raw materials can be mixed with the materials in the tank body again from top to bottom, the mixing efficiency of the materials is improved, and the concentration of the upper layer and the lower layer of the mixed emulsion is uniform.

2. Through the improvement of the structure, the utility model has the advantages of reasonable structure, improved material mixing efficiency and uniform material mixing, thereby effectively solving the problems and defects in the prior device.

Drawings

The accompanying drawings, which are included to provide a further understanding of the utility model and are incorporated in and constitute a part of this specification, illustrate embodiments of the utility model and together with the description serve to explain the utility model. In the drawings:

FIG. 1 is a schematic diagram of the structure of the present utility model;

FIG. 2 is a schematic view of A-A cross-sectional structure of the present utility model;

FIG. 3 is a schematic view of the B-B cross-sectional structure of the present utility model.

In the figure: tank 1, motor 2, (mixing) shaft 3, puddler 4, scraper blade 5, lifting machine 6, first discharge gate 7, race ring 8, first feed inlet 9, collecting vat 10, transparent glass 11, second feed inlet 12, second discharge gate 13, auger 14.

Detailed Description

The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments.

In the description of the present utility model, unless otherwise indicated, the meaning of "plurality" means two or more; the terms "upper," "lower," "left," "right," "inner," "outer," "front," "rear," "head," "tail," and the like are used as an orientation or positional relationship based on that shown in the drawings, merely to facilitate description of the utility model and to simplify the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore should not be construed as limiting the utility model.

Furthermore, the terms "first," "second," "third," and the like are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.

Meanwhile, in the description of the present utility model, unless explicitly stated and defined otherwise, the terms "connected", "connected" and "connected" should be interpreted broadly, and for example, may be fixedly connected, detachably connected, or integrally connected; the mechanical connection and the electrical connection can be adopted; can be directly connected or indirectly connected through an intermediate medium. The specific meaning of the above terms in the present utility model will be understood in specific cases by those of ordinary skill in the art.

Referring to fig. 1 to 3, the specific technical embodiment of the present utility model is as follows:

a solution pretreatment device comprising: the device comprises a tank body 1, a motor 2, a stirring shaft 3, a stirring rod 4, a scraping plate 5, a lifting machine 6, a first discharge port 7, a bearing ring 8, a first feed port 9, a collecting tank 10, transparent glass 11, a second feed port 12, a second discharge port 13 and a packing auger 14; the middle position of the top end of the tank body 1 is fixed with a motor 2 through a bolt; the output shaft of the motor 2 is fixedly connected with the top end of the stirring shaft 3 through a coupler; the stirring shaft 3 vertically penetrates through the middle position of the tank body 1, and the stirring shaft 3 is rotationally connected with the top end of the tank body 1 through a bearing; a plurality of stirring rods 4 are arranged on the side part of the stirring shaft 3, and the stirring rods 4 are arranged in an annular array manner; the stirring rod 4 is arranged in the tank body 1; the upper end of the stirring rod 4 is welded at the side part of the stirring shaft 3; the side part and the bottom of the stirring rod 4 are welded with scraping plates 5; the scraping plate 5 is movably connected with the inner surface of the tank body 1; a lifting machine 6 is arranged in the middle of the inside of the tank body 1; the lifting machine 6 vertically penetrates through the bottom end of the tank body 1, and the lifting machine 6 is fixedly welded with the tank body 1; the stirring shaft 3 vertically penetrates through the middle position of the lifting machine 6, and the bottom end of the stirring shaft 3 is rotationally connected with the bottom end of the lifting machine 6 through a bearing; a first discharge hole 7 is formed in the side part of the upper end of the lifting machine 6; the side part of the lower end of the lifting machine 6 is sleeved with a bearing ring 8; the bearing ring 8 is arranged at the bottom of the interior of the tank body 1; the bearing ring 8 is welded and fixed with the lower end of the stirring rod 4; the side part of the lower end of the lifting machine 6 is provided with a first feed inlet 9, and the first feed inlet 9 is arranged outside the tank body 1; a collecting tank 10 is welded on the front side of the first feed inlet 9; the collecting tank 10 is welded at the bottom of the tank body 1; the front end of the collecting tank 10 is embedded with transparent glass 11; the top end of the collecting tank 10 corresponds to the second feeding hole 12 up and down; the second feeding port 12 is formed in the front side of the bottom of the tank body 1; the rear side of the bottom of the tank body 1 is welded with a second discharge hole 13; an auger 14 is arranged in the elevator 6; auger 14 and (mixing) shaft 3 through-connection, and auger 14 and (mixing) shaft 3 pass through bolt fixed connection.

Specifically, referring to fig. 1 and 2, the upper end of the tank 1 is circular, the lower end of the tank 1 is conical, when the motor 2 is powered on and works, its output shaft drives the stirring shaft 3 to rotate, the stirring shaft 3 drives the stirring rod 4, the scraping plate 5 and the auger 14 to rotate, the scraping plate 5 scrapes the inner side wall and the bottom end of the tank 1, scrapes the material deposited at the bottom of the tank 1 to the second feed inlet 12, and makes the material enter the collecting tank 10 from the second feed inlet 12.

Specifically, referring to fig. 2, the lifting machine 6 is cylindrical, the upper end of the lifting machine 6 is provided with a plurality of first discharge holes 7, and the material entering the collecting tank 10 is lifted upwards by the auger 14 inside the lifting machine 6, and then discharged from the first discharge holes 7, and the material reenters the tank 1 to be mixed with other materials.

Specifically, referring to fig. 2, the front side of the collecting tank 10 is inclined, so that the material entering the collecting tank 10 is better collected into the elevator 6, and the material is convenient to lift.

Specifically, referring to fig. 2, the transparent glass 11 is rectangular, and the rear end of the transparent glass 11 is aligned with the front end of the inside of the collecting tank 10, so as to facilitate observation of the material collecting condition of the collecting tank 10 and grasp of the material mixing condition.

Specifically, referring to fig. 2, the second feeding port 12 is rectangular, and the second feeding port 12 is vertically through.

Specifically, referring to fig. 2 and 3, arc-shaped protrusions are uniformly distributed on the upper surface of the auger 14, and friction between the material and the upper surface of the auger 14 is increased by the protrusions, so that the material can be lifted upwards better.

The specific implementation steps are as follows: when the motor 2 is electrified to work, the output shaft drives the stirring shaft 3, the stirring rod 4, the scraping plate 5 and the packing auger 14 to rotate, the stirring rod 4 stirs materials, the scraping plate 5 scrapes the inner side wall and the bottom end of the tank body 1, the materials deposited at the bottom of the tank body 1 are scraped to the second feeding port 12, the materials enter the collecting tank 10 from the second feeding port 12, the materials entering the collecting tank 10 enter the elevator 6 from the first feeding port 9, the packing auger 14 is lifted upwards, the materials are discharged from the first discharging port 7, the discharged materials are mixed with the materials in the tank body 1 again from top to bottom, the mixing effect and the mixing efficiency of the materials can be effectively improved, and the concentration of the upper layer and the lower layer of the mixed emulsion is uniform.

To sum up: according to the solution pretreatment device, the collecting tank and the lifting machine are arranged, so that raw materials which are settled to the bottom of the tank body can be collected conveniently through the collecting tank, and are sent to the upper part in the tank body again through the lifting machine, so that the raw materials can be mixed with the materials in the tank body again from top to bottom, the mixing efficiency of the materials is improved, and the concentration of the upper layer and the lower layer of the mixed emulsion is uniform; through the improvement of the structure, the utility model has the advantages of reasonable structure, improved material mixing efficiency and uniform material mixing, thereby effectively solving the problems and defects in the prior device.

Although embodiments of the present utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.

Claims

1. A solution pretreatment device comprising: the device comprises a tank body (1), a motor (2), a stirring shaft (3), a stirring rod (4), a scraping plate (5), a lifting machine (6), a first discharge hole (7), a bearing ring (8), a first feed inlet (9), a collecting tank (10), transparent glass (11), a second feed inlet (12), a second discharge hole (13) and a packing auger (14); the method is characterized in that: a motor (2) is fixed at the middle position of the top end of the tank body (1) through a bolt; an output shaft of the motor (2) is fixedly connected with the top end of the stirring shaft (3) through a coupler; the stirring shaft (3) vertically penetrates through the middle position of the tank body (1), and the stirring shaft (3) is rotationally connected with the top end of the tank body (1) through a bearing; a plurality of stirring rods (4) are arranged at the side part of the stirring shaft (3), and the stirring rods (4) are arranged in an annular array mode; the stirring rod (4) is arranged in the tank body (1); the upper end of the stirring rod (4) is welded at the side part of the stirring shaft (3); the side part and the bottom of the stirring rod (4) are welded with scraping plates (5); the scraping plate (5) is movably connected with the inner surface of the tank body (1); a lifting machine (6) is arranged in the middle position inside the tank body (1); the lifting machine (6) vertically penetrates through the bottom end of the tank body (1), and the lifting machine (6) is fixedly welded with the tank body (1); the stirring shaft (3) vertically penetrates through the middle position of the lifting machine (6), and the bottom end of the stirring shaft (3) is rotationally connected with the bottom end of the lifting machine (6) through a bearing; a first discharge hole (7) is formed in the side part of the upper end of the lifting machine (6); a bearing ring (8) is sleeved on the side part of the lower end of the lifting machine (6); the bearing ring (8) is arranged at the bottom of the interior of the tank body (1); the bearing ring (8) is welded and fixed with the lower end of the stirring rod (4); a first feed inlet (9) is formed in the side part of the lower end of the lifting machine (6), and the first feed inlet (9) is arranged outside the tank body (1); a collecting tank (10) is welded at the front side of the first feed inlet (9); the collecting tank (10) is welded at the bottom of the tank body (1); transparent glass (11) is inlaid at the front end of the collecting tank (10); the top end of the collecting tank (10) corresponds to the second feeding hole (12) vertically; the second feeding port (12) is formed in the front side of the bottom of the tank body (1); a second discharge hole (13) is welded at the rear side of the bottom of the tank body (1); an auger (14) is arranged in the elevator (6); the auger (14) is connected with the stirring shaft (3) in a penetrating mode, and the auger (14) is fixedly connected with the stirring shaft (3) through bolts.

2. A solution pretreatment apparatus according to claim 1, wherein: the upper end of the tank body (1) is circular, and the lower end of the tank body (1) is conical.

3. A solution pretreatment apparatus according to claim 1, wherein: the lifting machine (6) is cylindrical, and a plurality of first discharge holes (7) are formed in the upper end of the lifting machine (6).

4. A solution pretreatment apparatus according to claim 1, wherein: the front side of the collecting tank (10) is inclined.

5. A solution pretreatment apparatus according to claim 1, wherein: the transparent glass (11) is rectangular, and the rear end of the transparent glass (11) is aligned with the front end of the inside of the collecting tank (10).

6. A solution pretreatment apparatus according to claim 1, wherein: the second feeding hole (12) is rectangular, and the second feeding hole (12) is vertically communicated.

7. A solution pretreatment apparatus according to claim 1, wherein: arc-shaped bulges are uniformly distributed on the upper surface of the auger (14).