CN219738862U - Assembling device for fuse copper cap - Google Patents
Assembling device for fuse copper cap Download PDFInfo
- Publication number
- CN219738862U CN219738862U CN202320813243.1U CN202320813243U CN219738862U CN 219738862 U CN219738862 U CN 219738862U CN 202320813243 U CN202320813243 U CN 202320813243U CN 219738862 U CN219738862 U CN 219738862U
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- Prior art keywords
- copper cap
- copper
- dispensing
- stirring
- track
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- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 title claims abstract description 139
- 229910052802 copper Inorganic materials 0.000 title claims abstract description 139
- 239000010949 copper Substances 0.000 title claims abstract description 139
- 238000003756 stirring Methods 0.000 claims abstract description 80
- 230000007246 mechanism Effects 0.000 claims abstract description 73
- 239000003292 glue Substances 0.000 claims abstract description 27
- 238000001514 detection method Methods 0.000 claims abstract description 22
- 239000000463 material Substances 0.000 claims description 52
- 238000000034 method Methods 0.000 abstract description 6
- 230000008569 process Effects 0.000 abstract description 5
- 230000008901 benefit Effects 0.000 abstract description 4
- 238000007711 solidification Methods 0.000 abstract description 3
- 230000008023 solidification Effects 0.000 abstract description 3
- 239000000047 product Substances 0.000 description 23
- 230000002950 deficient Effects 0.000 description 19
- 238000007599 discharging Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 239000011265 semifinished product Substances 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000003384 imaging method Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 239000004065 semiconductor Substances 0.000 description 1
- 230000035945 sensitivity Effects 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
Landscapes
- Sealing Of Jars (AREA)
Abstract
The utility model discloses an assembly device for a fuse copper cap, which comprises: a work table; the rotary table is rotatably arranged on the workbench, the rotating shaft of the rotary table is perpendicular to the upper plane of the workbench, the edge position of the rotary table is provided with a space for accommodating a copper cap, and the copper cap enters the space at the edge of the rotary table in a specified state and is conveyed to a specified position along with the movement of the rotary table; the dispensing mechanism comprises a dispenser capable of moving in the vertical direction; according to the utility model, the copper caps are fed according to the specified state by adopting the vibration disc, and the copper caps sequentially pass through the dispensing mechanism, the detection mechanism, the stirring mechanism and the assembly mechanism by utilizing the rotation of the turntable, so that the automatic dispensing machine has the advantages of high degree of automation and good operation continuity, can replace the problems of strong lazy experience of workers, unstable product quality and high reject ratio caused by manual dispensing in the prior art, and also solves the problems of easy solidification and easy adhesion of glue in the working process.
Description
Technical Field
The utility model belongs to the technical field of fuse production equipment, and particularly relates to an assembly device for a fuse copper cap.
Background
At present, in the fuse production process, after finishing the excision work of fuse tail wire, need carry out the equipment of copper cap to the both ends of product, traditional copper cap's equipment has following problem: the copper caps at two ends of the product are easy to fall off, and even if the copper caps are assembled in place, the copper caps fall off after a period of time. Therefore, the dispensing treatment is required before the assembly of the copper cap, the prior art cannot control the amount of the dispensing in the copper cap, and no method for realizing the mechanical automation dispensing is available.
In order to realize the dispensing and capping work of the copper caps, the prior art adopts a manual dispensing mode to perform dispensing operation, namely staff uses a special dispensing cylinder to dispense glue into the copper caps in a manual extrusion mode, and then the dispensed copper caps are placed into a special assembly mechanism to complete assembly and blanking. The working mode has the problems of low automation degree, high manual dispensing requirement on the experience of workers, high manual culture cost, unstable product quality, high reject ratio, easy solidification and easy adhesion of glue caused by poor operation continuity and the like.
Disclosure of Invention
In view of the problems existing in the prior art, the technical scheme adopted by the utility model is as follows: an assembly device for a fuse copper cap, comprising:
a work table;
the rotary table is rotatably arranged on the workbench, the rotating shaft of the rotary table is perpendicular to the upper plane of the workbench, the edge position of the rotary table is provided with a space for accommodating a copper cap, and the copper cap enters the space at the edge of the rotary table in a specified state and is conveyed to a specified position along with the movement of the rotary table;
the dispensing mechanism comprises a dispensing device capable of moving in the vertical direction, a needle nozzle is connected to the lower side of the dispensing device, and after the copper cap moves to the position right below the needle nozzle, glue is dispensed into the copper cap along the needle nozzle through the dispensing device;
the detection mechanism comprises a camera, wherein the camera is positioned right above the copper cap movement track and is used for detecting whether the copper cap is good or not;
the material stirring mechanism is used for stirring good copper caps from the turntable into the copper cap track and comprises a copper cap track with an L-shaped overall shape, wherein the horizontal inlet at the upper end of the copper cap track is level with the copper cap movement track, a material stirring needle capable of moving up and down and left and right is arranged above the copper cap track, and the material stirring needle can stir the copper caps from the turntable to the copper cap track;
the assembly mechanism comprises a sliding block capable of horizontally moving, and the front end of the sliding block is provided with a groove for accommodating a copper cap.
As a preferable scheme of the utility model, the copper cap feeding device further comprises a vibrating disc, wherein a copper cap feeding track is arranged on the vibrating disc, and a discharge hole of the copper cap feeding track is positioned right above a copper cap movement track on the turntable.
As a preferable scheme of the utility model, the dispensing mechanism comprises a dispensing riser, the dispensing riser is fixed at one side position of a turntable on a workbench, a dispensing slide rail capable of moving in the vertical direction is arranged on the side surface of the dispensing riser, the dispenser is arranged on the dispensing slide rail, a dispensing cylinder is arranged at the position of the dispensing riser above the dispensing slide rail, and the end part of a telescopic rod of the dispensing cylinder is connected with the dispensing slide rail.
As a preferable mode of the utility model, the detecting mechanism further comprises a detecting vertical plate fixed on the workbench, and the camera is arranged on the detecting vertical plate.
As a preferable scheme of the utility model, the camera is a CCD camera.
As a preferable scheme of the utility model, the material stirring mechanism further comprises a material stirring vertical plate fixedly arranged on the workbench, a material stirring transverse plate is fixed above the material stirring vertical plate, a material stirring sliding rail capable of moving in the horizontal direction is arranged on the material stirring transverse plate, and a horizontal material stirring cylinder for driving the material stirring sliding rail to horizontally move is arranged on the material stirring transverse plate.
As a preferable scheme of the utility model, the material stirring sliding rail is also provided with a vertical material stirring cylinder, the axis of a telescopic rod of the vertical material stirring cylinder is vertical to the horizontal plane, and the material stirring needle is connected to the end part of the telescopic rod of the vertical material stirring cylinder.
As a preferable scheme of the utility model, the assembling mechanism further comprises a bottom plate arranged on the workbench, an assembling cylinder is arranged on the bottom plate, and the sliding block is connected to the end part of a telescopic rod of the assembling cylinder.
As a preferable scheme of the utility model, two work tables, a turntable, a dispensing mechanism, a detection mechanism, a material stirring mechanism and an assembly mechanism are arranged, and sliding blocks of the two assembly mechanisms are arranged in opposite directions.
The utility model has the beneficial effects that:
according to the utility model, the copper caps are fed according to the specified state by adopting the vibration disc, and the copper caps sequentially pass through the dispensing mechanism, the detection mechanism, the stirring mechanism and the assembly mechanism by utilizing the rotation of the turntable, so that the automatic dispensing machine has the advantages of high degree of automation and good operation continuity, can replace the problems of strong lazy experience of workers, unstable product quality and high reject ratio caused by manual dispensing in the prior art, and also solves the problems of easy solidification and easy adhesion of glue in the working process.
Drawings
FIG. 1 is a perspective view of the present utility model;
FIG. 2 is a perspective view of the dispensing mechanism of the present utility model;
FIG. 3 is a perspective view of the detection mechanism of the present utility model;
FIG. 4 is a perspective view of a kick-out mechanism of the present utility model;
FIG. 5 is a second perspective view of the kick-out mechanism of the present utility model;
FIG. 6 is an enlarged view of a portion of FIG. 4 in accordance with the present utility model;
FIG. 7 is a perspective view of the assembly mechanism of the present utility model;
FIG. 8 is an enlarged view of a portion of FIG. 7 in accordance with the present utility model;
FIG. 9 is a practical use state diagram of the present utility model;
FIG. 10 is a diagram showing the position of the defective product discharging pipe and the defective product box according to the present utility model;
FIG. 11 is a top view of the defective product discharging tube and the defective product box according to the present utility model.
In the figure: 1. a work table; 2. a vibration plate; 3. copper cap feeding track; 4. a copper cap; 5. a turntable; 6. a dispensing mechanism; 601. dispensing a vertical plate; 602. dispensing a slide rail; 603. dispensing cylinder; 604. a dispenser; 605. a needle mouth; 7. a detection mechanism; 701. detecting a vertical plate; 702. a camera; 8. a stirring mechanism; 801. a stirring vertical plate; 802. a material stirring transverse plate; 803. a vertical material stirring cylinder; 804. a horizontal stirring cylinder; 805. a copper cap track; 806. a material stirring slide rail; 807. a material stirring needle; 9. an assembly mechanism; 901. assembling a cylinder; 902. a bottom plate; 903. a slide block; 10. a fuse semi-finished product; 11. discharging pipes for defective products; 12. defective product box.
Detailed Description
As shown in fig. 1 to 11, a fitting device for a fuse copper cap, comprising:
a work table 1;
the turntable 5 is rotatably arranged on the workbench 1, the rotating shaft of the turntable 5 is perpendicular to the upper plane of the workbench 1, a space for accommodating the copper cap 4 is formed at the edge position of the turntable 5, and the copper cap 4 enters the space at the edge of the turntable 5 in a specified state and is conveyed to a specified position along with the movement of the turntable 5; the lower part of the turntable 5 is provided with a driving motor, the space of the edge of the turntable 5 for accommodating the copper caps 4 is of a groove-shaped structure, a plurality of driving motors are arranged and uniformly distributed around the center of the turntable 5, and the driving motors adopt servo motors which can rotate for a designated angle each time under the control of a program, so that the copper caps 4 can be positioned right below a follow-up dispensing mechanism 6, a detection mechanism 7 and a stirring mechanism 8;
the dispensing mechanism 6 comprises a dispensing device 604 capable of moving in the vertical direction, the dispensing device 604 belongs to conventional dispensing equipment in the prior art, the structure and principle of the dispensing device 604 are not repeated herein, a needle nozzle 605 is connected below the dispensing device 604, after the copper cap 4 moves to the position right below the needle nozzle 605, glue is dispensed into the copper cap 4 along the needle nozzle 605 through the dispensing device 604, and the dispensing mechanism is mainly used for guiding the glue into the copper cap 4 to finish the dispensing operation;
the detection mechanism 7 comprises a camera 702, wherein the camera 702 is positioned right above the movement track of the copper cap 4 and is used for detecting whether the copper cap 4 is good or not; the detection mechanism 7 adopts a CCD detector, judges whether the defective products are the defective products after dispensing, if the defective products are the defective products, the turntable 5 continues to rotate the next grid, the defective products can not stay on the station of the toggle mechanism, the defective products copper caps 4 fall into the defective products discharging pipe under the action of gravity, the defective products are collected and received by the defective products box, as shown in fig. 10-11, the number 2 on the turntable 5 is the position of a feed inlet, the number four is a material stirring station, the number 3 is a defective products removing station, and the detection mechanism 7 and the principle and structure for removing the defective products belong to conventional technical means in the prior art, and are not repeated herein.
The material stirring mechanism 8 is used for stirring good copper caps 4 from the turntable 5 into the copper cap track 805, and comprises an L-shaped copper cap track 805, wherein the horizontal inlet at the upper end of the copper cap track 805 is level with the movement track of the copper caps 4, a stirring needle 807 capable of moving up and down and left and right is arranged above the copper cap track 805, and the stirring needle 807 can stir the copper caps 4 from the turntable 5 to the copper cap track 805; the material stirring mechanism 8 is mainly used for conveying the copper caps 4 into the copper cap track 805 so as to prepare for subsequent assembly of the copper caps 4;
the assembly mechanism 9 comprises a sliding block 903 capable of horizontally moving, the front end of the sliding block 903 is provided with a groove for accommodating the copper cap 4, the copper cap 4 enters the groove, and the copper cap 4 is driven to move by the horizontal movement of the sliding block 903, so that the copper cap 4 is covered on the end part of the fuse semi-finished product 10.
Specifically, still include vibration dish 2, be equipped with copper cap pan feeding track 3 on the vibration dish 2, copper cap pan feeding track 3's discharge gate is located the position directly over the copper cap 4 motion trail on carousel 5, and vibration dish 2 is used for carrying copper cap 4 according to certain position state, carries copper cap 4 to copper cap pan feeding track 3 in, and copper cap 4 derives the back from copper cap pan feeding track 3, can enter into the space department that is used for holding copper cap 4 on carousel 5, accomplishes copper cap 4's material loading work.
Specifically, the dispensing mechanism 6 includes a dispensing riser 601, the dispensing riser 601 is fixed at a position on one side of a turntable 5 on the workbench 1, a dispensing slide rail 602 capable of moving in a vertical direction is arranged on a side surface of the dispensing riser 601, the dispenser 604 is mounted on the dispensing slide rail 602, a dispensing cylinder 603 is mounted at a position of the dispensing riser 601 above the dispensing slide rail 602, and an end part of a telescopic rod of the dispensing cylinder 603 is connected with the dispensing slide rail 602; so set up, mainly used is with glue leading-in copper cap 4 in, realizes the point and glues work, and wherein, the point is glued ware 604 and can be carried out vertical direction motion under the effect of some glue cylinder 603, and its purpose is in order to make needle mouth 605 be close to copper cap 4 more when carrying out the point and glue, avoids appearing the some glue distance overlength and causes the not good problem of some glue effect.
Specifically, the detection mechanism 7 further includes a detection riser 701 fixed on the workbench 1, and the camera 702 is mounted on the detection riser 701, where the camera 702 is a CCD camera 702, and the CCD is a Charge Coupled Device (charge coupled device) abbreviation, which is a semiconductor imaging device, and has the advantages of high sensitivity, strong light resistance, small distortion, small volume, long service life, shock resistance, and the like, and is mainly used for penetrating the shot image into the controller, and then judging whether the copper cap 4 is good or not.
Specifically, the material stirring mechanism 8 further includes a material stirring vertical plate 801 fixedly installed on the workbench 1, a material stirring horizontal plate 802 is fixed above the material stirring vertical plate 801, a material stirring sliding rail 806 capable of moving in a horizontal direction is installed on the material stirring horizontal plate 802, and a horizontal material stirring cylinder 804 for driving the material stirring sliding rail 806 to move horizontally is installed on the material stirring horizontal plate 802; a vertical stirring cylinder 803 is further mounted on the stirring slide rail 806, the axis of a telescopic rod of the vertical stirring cylinder 803 is perpendicular to the horizontal plane, and the stirring needle 807 is connected to the end position of the telescopic rod of the vertical stirring cylinder 803; the material stirring mechanism 8 is mainly used for guiding the copper caps 4 into the copper cap track 805, the copper caps 4 are conveyed to the assembling mechanism 9 by the copper cap track 805, and in specific work, after the turntable 5 conveys the copper caps 4 to a designated position, the material stirring needle 807 is driven to work by the horizontal material stirring cylinder 804 and the vertical material stirring cylinder 803, and the material stirring needle 807 can stir the copper caps 4 into the copper cap track 805 from the turntable 5.
Specifically, the assembling mechanism 9 further includes a bottom plate 902 installed on the workbench 1, an assembling cylinder 901 is installed on the bottom plate 902, the slider 903 is connected to the end of a telescopic rod of the assembling cylinder 901, wherein the outlet of the copper cap track 805 is matched with the position of a groove on the slider 903, the groove on the slider 903 can hold the dropped copper cap 4, and after the copper cap 4 falls into the groove in a fixed state, the slider 903 and the copper cap 4 are driven to move under the action of the assembling cylinder 901, so that the copper cap 4 is assembled with a fuse semi-finished product 10 which is placed at the front end of the slider 903 in advance, and the capping work of the copper cap 4 is completed.
Specifically, the two working tables 1, the turntable 5, the dispensing mechanism 6, the detecting mechanism 7, the material stirring mechanism 8 and the assembling mechanism 9 are all provided with two, and the sliding blocks 903 of the two assembling mechanisms 9 are arranged in opposite directions, so that the arrangement is that the copper caps 4 are required to be assembled at two ends of one semi-finished fuse 10, as shown in fig. 7-8, the copper caps 4 at two ends are arranged in the sliding blocks 903, the sliding blocks 903 can horizontally move under the driving of the assembling cylinder 901, and when the two sliding blocks 903 move in opposite directions, the semi-finished fuse 10 between the two sliding blocks 903 can be assembled with the copper caps 4.
Working principle: this kind of an assembly quality for fuse copper cap 4, when using, can make copper cap 4 carry out vibration dish 2 arrangement pay-off in proper order, carousel 5 rotatory pay-off, point gum, defective products detection, group material and equipment process, whole process does not need artifical the participation, has the advantage that degree of automation is high. More specifically, this kind of assembly device utilizes vibration dish 2 to carry out the pay-off with copper cap 4, copper cap 4 gets into the marginal position of carousel 5 from copper cap pan feeding track 3, along with carousel 5 motion to the point gum mechanism 6 below, point gum mechanism 6 is with glue in copper cap 4, afterwards, pass detection mechanism 7 below to copper cap 4 carries out defective products detection with camera 702, after the detection is accomplished, good copper cap 4 is sent into the position of stirring mechanism 8, can utilize stirring needle 807 to dial copper cap 4 from carousel 5 to copper cap track 805, copper cap 4 moves to assembly mechanism 9 along copper cap track 805, specifically get into the recess in the place ahead of slider 903, at this moment, have fuse semi-manufactured goods 10 between two sliders 903, slider 903 carries out horizontal movement under the effect of equipment cylinder 901, drive copper cap 4 motion, finally assemble copper cap 4 at fuse semi-manufactured goods 10 tip, accomplish whole assembly process.
Although the specific embodiments of the present utility model have been described in detail, the present utility model is not limited to the above embodiments, and various changes and modifications without inventive labor may be made within the scope of the present utility model without departing from the spirit of the present utility model, which is within the scope of the present utility model.
Claims (9)
1. An assembly device for a fuse copper cap, comprising:
a work table (1);
the rotary table (5) is rotatably arranged on the workbench (1), the rotating shaft of the rotary table (5) is perpendicular to the upper plane of the workbench (1), a space for accommodating the copper cap (4) is formed at the edge position of the rotary table (5), and the copper cap (4) enters the space at the edge of the rotary table (5) in a specified state and is conveyed to a specified position along with the movement of the rotary table (5);
the dispensing mechanism (6) comprises a dispensing device (604) capable of moving in the vertical direction, a needle nozzle (605) is connected to the lower side of the dispensing device (604), and after the copper cap (4) moves to the position right below the needle nozzle (605), glue is dispensed into the copper cap (4) along the needle nozzle (605) through the dispensing device (604);
the detection mechanism (7) comprises a camera (702), wherein the camera (702) is positioned right above the movement track of the copper cap (4) and is used for detecting whether the copper cap (4) is good or not;
the material stirring mechanism (8) is used for stirring good copper caps (4) into the copper cap track (805) from the turntable (5), and comprises an L-shaped copper cap track (805), wherein the horizontal inlet at the upper end of the copper cap track (805) is level with the movement track of the copper caps (4), a material stirring needle (807) capable of moving up and down and left and right is arranged above the copper cap track (805), and the material stirring needle (807) can stir the copper caps (4) from the turntable (5) to the copper cap track (805);
the assembly mechanism (9) comprises a sliding block (903) capable of horizontally moving, and the front end of the sliding block (903) is provided with a groove for accommodating the copper cap (4).
2. A mounting device for a fuse copper cap in accordance with claim 1, wherein: still include vibration dish (2), be equipped with copper cap pan feeding track (3) on vibration dish (2), the discharge gate of copper cap pan feeding track (3) is located the carousel (5) and goes up the direct upper position of copper cap (4) motion track.
3. A mounting device for a fuse copper cap in accordance with claim 1, wherein: the glue dispensing mechanism (6) comprises a glue dispensing vertical plate (601), the glue dispensing vertical plate (601) is fixed at one side of a turntable (5) on a workbench (1), a glue dispensing sliding rail (602) capable of moving in the vertical direction is arranged on the side face of the glue dispensing vertical plate (601), a glue dispenser (604) is arranged on the glue dispensing sliding rail (602), a glue dispensing cylinder (603) is arranged at the position of the glue dispensing vertical plate (601) above the glue dispensing sliding rail (602), and the end part of a telescopic rod of the glue dispensing cylinder (603) is connected with the glue dispensing sliding rail (602).
4. A mounting device for a fuse copper cap in accordance with claim 1, wherein: the detection mechanism (7) further comprises a detection vertical plate (701) fixed on the workbench (1), and the camera (702) is mounted on the detection vertical plate (701).
5. A mounting device for a fuse copper cap in accordance with claim 1, wherein: the camera (702) is a CCD camera (702).
6. A mounting device for a fuse copper cap in accordance with claim 1, wherein: the material stirring mechanism (8) further comprises a stirring vertical plate (801) fixedly installed on the workbench (1), a stirring transverse plate (802) is fixed above the stirring vertical plate (801), a stirring sliding rail (806) capable of moving in the horizontal direction is installed on the stirring transverse plate (802), and a horizontal stirring cylinder (804) for driving the stirring sliding rail (806) to move horizontally is installed on the stirring transverse plate (802).
7. The assembly device for a fuse copper cap of claim 6, wherein: the material stirring sliding rail (806) is further provided with a vertical material stirring cylinder (803), the axis of a telescopic rod of the vertical material stirring cylinder (803) is perpendicular to the horizontal plane, and the material stirring needle (807) is connected to the end position of the telescopic rod of the vertical material stirring cylinder (803).
8. A mounting device for a fuse copper cap in accordance with claim 1, wherein: the assembling mechanism (9) further comprises a bottom plate (902) arranged on the workbench (1), an assembling cylinder (901) is arranged on the bottom plate (902), and the sliding block (903) is connected to the end part of a telescopic rod of the assembling cylinder (901).
9. A mounting device for a fuse copper cap in accordance with claim 1, wherein: the workbench (1), the turntable (5), the dispensing mechanism (6), the detection mechanism (7), the material stirring mechanism (8) and the assembly mechanism (9) are all provided with two, and the sliding blocks (903) of the two assembly mechanisms (9) are arranged in opposite directions.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320813243.1U CN219738862U (en) | 2023-04-07 | 2023-04-07 | Assembling device for fuse copper cap |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320813243.1U CN219738862U (en) | 2023-04-07 | 2023-04-07 | Assembling device for fuse copper cap |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219738862U true CN219738862U (en) | 2023-09-22 |
Family
ID=88026357
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202320813243.1U Active CN219738862U (en) | 2023-04-07 | 2023-04-07 | Assembling device for fuse copper cap |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219738862U (en) |
-
2023
- 2023-04-07 CN CN202320813243.1U patent/CN219738862U/en active Active
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