CN219641545U - Photovoltaic terminal box welding quality's check out test set - Google Patents
Photovoltaic terminal box welding quality's check out test set Download PDFInfo
- Publication number
- CN219641545U CN219641545U CN202223541820.0U CN202223541820U CN219641545U CN 219641545 U CN219641545 U CN 219641545U CN 202223541820 U CN202223541820 U CN 202223541820U CN 219641545 U CN219641545 U CN 219641545U
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- CN
- China
- Prior art keywords
- junction box
- detection
- welding quality
- conveyer belt
- photovoltaic
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- 238000003466 welding Methods 0.000 title claims abstract description 27
- 238000001514 detection method Methods 0.000 claims abstract description 36
- 230000005540 biological transmission Effects 0.000 claims description 19
- 239000000463 material Substances 0.000 claims description 17
- 230000007306 turnover Effects 0.000 claims description 5
- 230000008859 change Effects 0.000 claims description 2
- 238000003756 stirring Methods 0.000 abstract description 28
- 230000007547 defect Effects 0.000 abstract description 6
- 230000009471 action Effects 0.000 abstract description 4
- 239000013072 incoming material Substances 0.000 description 4
- 238000010586 diagram Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 229910000679 solder Inorganic materials 0.000 description 1
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
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- Investigating Materials By The Use Of Optical Means Adapted For Particular Applications (AREA)
Abstract
The utility model provides a detection device for welding quality of a photovoltaic junction box, which comprises a feeding device and a device base, wherein the feeding device is arranged on the surface of the device base, the device base is connected with a device shell, a first moving component, a second moving component and a third moving component are connected inside the device shell, the surface of the third moving component is connected with a detection component in a sliding manner, when the photovoltaic component guides the photovoltaic component into the device shell through a guide conveyor belt at the front end of the feeding device, a stirring device performs stirring action on the junction box under the driving of the moving component, and after stirring is completed, detection cameras at two sides of the stirring device aim at the photovoltaic junction box to shoot, so that the situation that whether a welding point has defects exists is detected by matching with the stirring device, the leakage judgment and the misjudgment of a product caused by manual detection are reduced, and the quality of the product is seriously affected.
Description
Technical Field
The utility model relates to the field of production of rubber tube assemblies, in particular to a detection device for welding quality of a photovoltaic junction box.
Background
The solar battery charging control device comprises a photovoltaic junction box and a connecting device between a solar battery matrix and a solar charging control device, wherein the connecting device is mainly used for connecting and protecting the solar photovoltaic module, connecting electric power generated by the solar battery with an external circuit and conducting current generated by the photovoltaic module.
In the process of producing the photovoltaic junction box, the bus bar can be welded to the junction box, but due to the defects of a welding process, insufficient solder quantity of incoming materials and the like, a large number of bad phenomena can occur in welding, and bad welding can cause bad products, so that the quality of the products is further influenced, and quality detection is needed to ensure the welding quality.
The existing detection is that a screwdriver is manually used on each incoming material product to scratch the incoming material product forcefully, if welding failure occurs, a busbar is tilted, whether a person judges whether the incoming material product is defective or not through naked eyes, the dependency of the detection mode on the person is strong, if fatigue occurs to the person, vision problems can lead to missed judgment and misjudgment of the product, and the quality of the product is seriously affected.
Disclosure of Invention
Aiming at the defects existing in the prior art, the utility model aims to provide the detection equipment for the welding quality of the photovoltaic junction box, which can continuously detect whether the photovoltaic junction box has the problem of cold welding or not through the cooperation of the material stirring device and the detection camera, thereby ensuring the welding quality of the photovoltaic junction box.
In order to achieve the above purpose, the present utility model adopts the following technical scheme: the utility model provides a photovoltaic terminal box welding quality's check out test set, includes feed arrangement and equipment base, feed arrangement installs on equipment base surface, equipment base is connected with the equipment casing, the internal connection of equipment casing has first removal subassembly, second removal subassembly and third removal subassembly, first removal subassembly, second removal subassembly and third removal subassembly are used for driving the detection subassembly and change the position, the detection subassembly includes slide base, universal carousel, detection camera, kickoff, the board base is fixed in on the moving part of third removal subassembly, slide base both sides are provided with universal carousel respectively, detection camera is connected to universal carousel one end, be provided with kickoff between the universal carousel.
Further, feed arrangement includes drive arrangement, transmission shaft, retainer plate, gangbar, guide conveyer belt, turns over the material conveyer belt, the drive arrangement transmission is connected with the transmission shaft, drive arrangement includes the motor, guide conveyer belt and turn over the material conveyer belt are connected simultaneously to the transmission shaft, guide conveyer belt and turn over the material conveyer belt and still run through the gangbar simultaneously, be provided with the retainer plate on the gangbar.
Further, an included angle of 30 degrees to 140 degrees is formed between the two detection cameras. The detecting camera adjusts the shooting included angle through the universal turntable.
Further, a notch is formed in the surface of the equipment shell, and the guide conveyor belt of the feeding device extends to the outside of the equipment shell through the notch.
Further, the guide conveyor belts are arranged in two, the two guide conveyor belts are arranged on the surface of the transmission shaft, and the turning conveyor belts are arranged on two sides of the guide conveyor belts respectively.
Compared with the prior art, the utility model has the beneficial effects that:
according to the utility model, through the cooperation of the material stirring device and the detection camera, the material stirring device performs material stirring action under the cooperation drive of the first moving assembly, the second moving assembly and the third moving assembly, and the detection cameras on two sides of the material stirring device are aligned to the photovoltaic junction box for shooting when stirring, so that the material stirring device is matched to detect whether defects exist in welding points or not, and the quality of products is seriously influenced due to missed judgment and misjudgment of products caused by manual detection is reduced.
Drawings
The disclosure of the present utility model is described with reference to the accompanying drawings. It should be understood that the drawings are for purposes of illustration only and are not intended to limit the scope of the present utility model in which like reference numerals are used to designate like parts. Wherein:
FIG. 1 is a schematic front view of the whole structure of a device for detecting the welding quality of a photovoltaic junction box;
FIG. 2 is a schematic diagram of the internal structure of a device for detecting the welding quality of a photovoltaic junction box;
FIG. 3 is a schematic view of a photovoltaic junction box welding quality detection apparatus after disassembly of the apparatus housing;
FIG. 4 is an enlarged schematic view of the structure A in FIG. 3 according to the present utility model;
fig. 5 is a schematic structural diagram of a detection assembly for welding quality of a photovoltaic junction box.
The reference numerals in the drawings indicate: 1. an equipment housing; 2. an equipment base; 3. a feeding device; 31. a driving device; 32. a transmission shaft; 33. a fixing ring; 34. a linkage rod; 35. guiding the conveyor belt; 36. turning over the material conveyer belt; 4. a second moving assembly; 5. a third moving assembly; 6. a first moving assembly; 7. a detection assembly; 71. a slide plate base; 72. a universal turntable; 73. detecting a camera; 74. and the stirring device is used for stirring materials.
Detailed Description
It is to be understood that, according to the technical solution of the present utility model, those skilled in the art may propose various alternative structural modes and implementation modes without changing the true spirit of the present utility model. Accordingly, the following detailed description and drawings are merely illustrative of the utility model and are not intended to be exhaustive or to limit the utility model to the precise form disclosed.
As shown in fig. 1 to 5, the photovoltaic junction box welding quality detection device comprises a feeding device 3 and a device base 2, wherein the feeding device 3 is arranged on the surface of the device base 2, the device base 2 is connected with a device shell 1, a first moving component 6, a second moving component 4 and a third moving component 5 are connected inside the device shell 1, the first moving component 6, the second moving component 4 and the third moving component 5 all adopt the principle of a ball screw, the first moving component 6 is used for driving the detecting component 7 to move in the X axis direction, the second moving component 4 is used for driving the detecting component 7 to move in the Y axis direction, the third moving component 5 is used for driving the detecting component 7 to move in the Z axis direction, (X, Y, Z axes are shown in fig. 2), the first moving component 6, the second moving component 4 and the third moving component 5 are used for driving the detecting component 7 to adjust positions, and the detecting component 7 comprises a slide plate base 71, a universal turntable 72, a detecting component 73 and a material stirring device 74; the slide base 71 is fixed in the moving part of the third moving assembly 5, the two sides of the slide base 71 are respectively provided with a universal turntable 72, one end of the universal turntable 72 is connected with a detection camera 73, a stirring device 74 is arranged between the universal turntables 72, the stirring device 74 comprises a telescopic cylinder and a stirring rod, the stirring device 74 performs stirring action under the cooperation drive of the first moving assembly 6, the second moving assembly 4 and the third moving assembly 5, and the detection cameras 73 on the two sides of the stirring device 74 are aligned with the photovoltaic junction box to shoot when stirring, so that the situation that the stirring device 74 is matched for detecting whether a welding point has defects or not, the leakage judgment and the misjudgment of a product caused by manual detection are reduced, and the quality of the product is seriously affected.
The feeding device 3 comprises a driving device 31, a transmission shaft 32, a fixed ring 33, a linkage rod 34, a guiding conveyor belt 35 and a turning conveyor belt 36, wherein the driving device 31 is in transmission connection with the transmission shaft 32, the driving device 31 comprises a motor, the transmission shaft 32 is simultaneously connected with the guiding conveyor belt 35 and the turning conveyor belt 36, the guiding conveyor belt 35 and the turning conveyor belt 36 simultaneously penetrate through the linkage rod 34, the fixed ring 33 is arranged on the linkage rod 34, the linkage rod 34 is driven by the transmission shaft 32 (shown in fig. 4), the running speed of the guiding conveyor belt 35 and the turning conveyor belt 36 is consistent, and a photovoltaic junction box to be detected is guided to a detection point by the feeding device 3.
An included angle of 30 ° to 140 ° is formed between the two detection cameras 73 (as shown in fig. 5). The detecting camera 73 adjusts the shooting included angle through the universal turntable 72, and detects the photovoltaic junction box through adjustment of the universal turntable 72.
The surface of the equipment shell 1 is provided with a notch (as shown in fig. 1), the guide conveyor belt 35 of the feeding device 3 extends to the outside of the equipment shell 1 through the notch, and the equipment is quickly docked with other production lines through the epitaxial guide conveyor belt 35.
The two guide conveyor belts 35 are arranged, the two guide conveyor belts 35 are arranged on the surface of the transmission shaft 32, the turning conveyor belts 36 are respectively arranged on two sides of the guide conveyor belts 35, and the two guide conveyor belts 35 can bear a photovoltaic junction box with a larger size.
According to the utility model, through the cooperation of the feeding device 3 and the detection component 7, the detection component 7 is arranged on the third moving component 5 in the equipment shell 1, when the equipment needs to detect the photovoltaic junction box, after the photovoltaic junction box is guided into the equipment shell 1 through the guide conveyor belt 35 at the front end of the feeding device 3, the guide conveyor belt 35 is driven by the transmission shaft 32 of the driving device 31, the transmission shaft 32 drives the turning conveyor belts 36 while driving the guide conveyor belts 35 at two sides, the photovoltaic junction box is moved to the end part of the detection component 7 through the turning conveyor belts 36, the stirring device 74 is further and accurately moved to the upper end of the photovoltaic junction box under the cooperation drive of the first moving component 6, the second moving component 4 and the third moving component 5, stirring action is carried out on the photovoltaic junction box through the stirring device 74, and meanwhile, the detection cameras 73 at two sides of the stirring device 74 are aligned with the photovoltaic junction box to shoot, so that the stirring device 74 detects whether defects exist in welding points or not, the product quality is seriously influenced due to the fact that manual detection is reduced.
The technical scope of the present utility model is not limited to the above description, and those skilled in the art may make various changes and modifications to the above-described embodiments without departing from the technical spirit of the present utility model, and these changes and modifications should be included in the scope of the present utility model.
Claims (5)
1. The utility model provides a photovoltaic terminal box welding quality's check out test set which characterized in that: including feed arrangement (3) and equipment base (2), feed arrangement (3) install on equipment base (2) surface, equipment base (2) are connected with equipment casing (1), the internal connection of equipment casing (1) has first movable subassembly (6), second movable subassembly (4) and third movable subassembly (5), first movable subassembly (6), second movable subassembly (4) and third movable subassembly (5) are used for driving detection subassembly (7) change position, detection subassembly (7) include slide base (71), universal carousel (72), detect camera (73), dial material device (74), slide base (71) are fixed in on the movable part of third movable subassembly (5), slide base (71) both sides are provided with universal carousel (72) respectively, universal carousel (72) one end is connected with detects camera (73), be provided with between universal carousel (72) and dial material device (74).
2. The apparatus for detecting the welding quality of a photovoltaic junction box according to claim 1, wherein: feed arrangement (3) are including drive arrangement (31), transmission shaft (32), retainer plate (33), gangbar (34), guide conveyer belt (35), turn over material conveyer belt (36), drive arrangement (31) transmission is connected with transmission shaft (32), drive arrangement (31) include the motor, guide conveyer belt (35) and turn over material conveyer belt (36) are connected simultaneously to transmission shaft (32), guide conveyer belt (35) and turn over material conveyer belt (36) still run through gangbar (34) simultaneously, be provided with retainer plate (33) on gangbar (34).
3. The apparatus for detecting the welding quality of a photovoltaic junction box according to claim 1, wherein: an included angle of 30-140 degrees is formed between the two detection cameras (73), and the shooting included angle of the two detection cameras (73) is adjusted through the universal turntable (72).
4. The apparatus for detecting the welding quality of a photovoltaic junction box according to claim 1, wherein: the surface of the equipment shell (1) is provided with a notch, and a guide conveyor belt (35) of the feeding device (3) extends to the outside of the equipment shell (1) through the notch.
5. The apparatus for detecting the welding quality of a photovoltaic junction box according to claim 2, wherein: the guide conveyor belts (35) are arranged in two, the two guide conveyor belts (35) are arranged on the surface of the transmission shaft (32) in a common mode, and the turning conveyor belts (36) are arranged on two sides of the guide conveyor belts (35) respectively.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202223541820.0U CN219641545U (en) | 2022-12-29 | 2022-12-29 | Photovoltaic terminal box welding quality's check out test set |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202223541820.0U CN219641545U (en) | 2022-12-29 | 2022-12-29 | Photovoltaic terminal box welding quality's check out test set |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219641545U true CN219641545U (en) | 2023-09-05 |
Family
ID=87807552
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202223541820.0U Active CN219641545U (en) | 2022-12-29 | 2022-12-29 | Photovoltaic terminal box welding quality's check out test set |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219641545U (en) |
-
2022
- 2022-12-29 CN CN202223541820.0U patent/CN219641545U/en active Active
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