CN116148264A - A battery appearance inspection device and appearance inspection method - Google Patents
A battery appearance inspection device and appearance inspection method Download PDFInfo
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- CN116148264A CN116148264A CN202310106983.6A CN202310106983A CN116148264A CN 116148264 A CN116148264 A CN 116148264A CN 202310106983 A CN202310106983 A CN 202310106983A CN 116148264 A CN116148264 A CN 116148264A
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- G—PHYSICS
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- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
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- G—PHYSICS
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- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
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Abstract
Description
技术领域technical field
本发明涉及检测设备领域,尤其涉及一种电池外观检测设备及外观检测方法。The invention relates to the field of testing equipment, in particular to a battery appearance testing equipment and an appearance testing method.
背景技术Background technique
随着智能手机为代表的数码消费电子产品以及动力汽车的高速发展,动力电池需求量持续不断地增加,各大商家企业对锂电池的质量要求也在逐步提高,而锂电池在实际生产的过程中难免会存在表面瑕疵的问题,如划痕、凹坑、凸点、脏污等。而锂电池表面瑕疵通常会对锂电池的安全性造成严重的问题。With the rapid development of digital consumer electronics products represented by smart phones and power vehicles, the demand for power batteries continues to increase, and the quality requirements of major businesses and enterprises for lithium batteries are also gradually increasing, and lithium batteries are in the actual production process. It is inevitable that there will be surface blemishes, such as scratches, pits, bumps, dirt, etc. The surface flaws of lithium batteries usually cause serious problems to the safety of lithium batteries.
目前锂电池行业内主要采用人工目检的方式对锂电池表面瑕疵进行检查筛选,但由于工作人员在长时间目检所带来的视觉疲劳及工作人员的熟练度等因素,采用人工目检通常存在误判、漏判及效率低下等问题。因此,行业内逐步研发出锂电池用的外观检测设备,但目前的外观检测设备中,均采用夹持组件(如机械手)进行夹持及运送电池单体,以完成对电池单体的外观缺陷检测,这就容易对电池单体的外表面造成磨损和夹伤的问题。At present, the lithium battery industry mainly adopts manual visual inspection to check and screen the surface defects of lithium batteries. There are problems such as misjudgment, missed judgment and low efficiency. Therefore, the industry has gradually developed appearance inspection equipment for lithium batteries. However, in the current appearance inspection equipment, clamping components (such as manipulators) are used to clamp and transport battery cells to complete the appearance defects of battery cells. Inspection, which is easy to cause wear and pinch problems on the outer surface of the battery cell.
发明内容Contents of the invention
为了克服上述现有技术所述的至少一种缺陷,本发明提供一种电池外观检测设备及外观检测方法,解决了现有外观检测设备夹持电池单体而导致对电池单体造成磨损、玷污及夹伤等二次损害的问题。In order to overcome at least one defect described in the above-mentioned prior art, the present invention provides a battery appearance inspection device and an appearance inspection method, which solve the problem that the existing appearance inspection equipment clamps the battery cell and causes wear and contamination to the battery cell And the problem of secondary damage such as pinch injury.
本发明为解决其问题所采用的技术方案是:The technical scheme that the present invention adopts for solving its problem is:
一种电池外观检测设备,包括:A battery appearance detection device, comprising:
装夹定位台,所述装夹定位台上设置有用于固定电池单体的定位治具;A clamping and positioning platform, on which a positioning jig for fixing the battery cell is arranged;
端面检测装置,所述端面检测装置用于检测所述电池单体的第一电极端面与第二电极端面;An end face detection device, the end face detection device is used to detect the first electrode end face and the second electrode end face of the battery cell;
能够升降运动的磁吸装置,所述磁吸装置的执行端用于磁吸所述电池单体的第一电极端面,并移送所述电池单体,使所述端面检测装置能够检测所述电池单体的第二电极端面。A magnetic attraction device that can move up and down, the executive end of the magnetic attraction device is used to magnetically attract the first electrode end face of the battery cell, and transfer the battery cell, so that the end face detection device can detect the battery The second electrode end face of the monomer.
这样,利用磁吸装置的磁吸特性,能够实现对电池单体吸取并移送的目的,为后续电池单体的周侧表面检测以及通过端面检测装置对电池单体的两个电极端面(第一电极端面及第二电极端面)检测提供保障,这不仅有效解决了现有采用夹持组件夹持所造成的磨损及夹伤等二次损伤的问题,且相较于负压吸附的方式,不仅能够有效避免电池单体存在凹坑缺陷、吸取过程中发生偏移、以及部分电池单体的正极呈曲面状等因素而导致真空失效的风险,保证吸取、移送过程中的稳定性,进而保证电池单体的外观缺陷检测的精准度。此外,还避免采用负压装置及制作不同规格的吸盘的问题,达到结构简单、成本较低且适用性强的效果。In this way, the purpose of absorbing and transferring the battery cell can be realized by using the magnetic attraction characteristic of the magnetic attraction device. Electrode end face and second electrode end face) detection provides protection, which not only effectively solves the problem of secondary damage such as wear and pinch damage caused by the existing clamping components, but also compared with the negative pressure adsorption method, not only It can effectively avoid the risk of vacuum failure caused by factors such as pit defects in the battery cell, offset during the suction process, and the positive electrode of some battery cells is curved, and ensure the stability during the suction and transfer process, thereby ensuring the battery The accuracy of the appearance defect detection of the monomer. In addition, the problem of adopting negative pressure device and making suction cups of different specifications is avoided, and the effect of simple structure, low cost and strong applicability is achieved.
更意想不到的,利用磁吸装置的磁吸方式,能够有效避免由于夹持组件的遮挡而导致电池单体的部分外表面在外观缺陷检测过程中无法被进行检测的问题,能够更好地配合端面检测装置完成对电池单体的两个电极端面的检测以及后续周侧表面检测,达到全面、高精度及自动化检测的效果。同时,也避免电池单体通过输送机构的运送而导致电池单体的外表面受到二次污染的问题,达到全面保护电池单体不受二次损害的目的。Even more unexpectedly, the magnetic attraction method of the magnetic attraction device can effectively avoid the problem that part of the outer surface of the battery cell cannot be detected during the appearance defect inspection process due to the occlusion of the clamping component, and can better cooperate with the The end face detection device completes the detection of the two electrode end faces of the battery cell and the subsequent peripheral surface detection, achieving the effect of comprehensive, high-precision and automatic detection. At the same time, it also avoids the secondary pollution of the outer surface of the battery cell caused by the transportation of the battery cell through the conveying mechanism, and achieves the purpose of comprehensively protecting the battery cell from secondary damage.
进一步地,所述磁吸装置包括升降缸及磁吸组件,所述磁吸组件为所述磁吸装置的执行端,所述磁吸组件传动连接在所述升降缸上,使所述磁吸组件能够朝所述定位治具升降运动。Further, the magnetic attraction device includes a lifting cylinder and a magnetic attraction assembly, the magnetic attraction assembly is the execution end of the magnetic attraction device, and the magnetic attraction assembly is connected to the lifting cylinder by transmission, so that the magnetic attraction The components can move up and down toward the positioning jig.
进一步地,所述磁吸组件包括伸缩缸及磁性件,所述磁性件固定连接在所述伸缩缸的活塞杆上,且所述伸缩缸的活塞杆能够沿着所述磁吸组件的运动方向直线往复运动,使所述磁性件能够磁吸所述电池单体。Further, the magnetic assembly includes a telescopic cylinder and a magnetic piece, the magnetic piece is fixedly connected to the piston rod of the telescopic cylinder, and the piston rod of the telescopic cylinder can move along the moving direction of the magnetic assembly Linear reciprocating motion enables the magnetic member to magnetically attract the battery cell.
进一步地,所述磁吸组件还包括导向件,所述导向件的内部设置有导向通道,用以精准磁吸所述电池单体或使所述磁性件与所述电池单体拆离,所述磁性件滑动配合于所述导向通道的内部,且所述磁性件能够贯穿所述导向通道并滑动至所述导向通道的外部。Furthermore, the magnetic attraction assembly further includes a guide, and a guide channel is provided inside the guide for precisely magnetically attracting the battery cell or detaching the magnetic member from the battery cell. The magnetic piece is slidingly fitted inside the guiding channel, and the magnetic piece can pass through the guiding channel and slide to the outside of the guiding channel.
进一步地,所述导向通道的端口设置有缓冲保护槽,所述缓冲保护槽与所述导向通道导通,所述缓冲保护槽包括导向面及与所述导向面衔接的保护面,所述导向面用于定位所述电池单体,所述保护面用于保护所述电池单体的第一电极端面。Further, the port of the guide passage is provided with a buffer protection groove, and the buffer protection groove is connected to the guide passage, and the buffer protection groove includes a guide surface and a protection surface connected with the guide surface, and the guide The surface is used to position the battery cell, and the protective surface is used to protect the first electrode end surface of the battery cell.
进一步地,所述伸缩缸包括伸缩缸座及伸缩活塞杆,所述伸缩活塞杆活动装配在所述伸缩缸座上,所述伸缩活塞杆自所述伸缩缸座的内部向外部依次伸展成第一行程与第二行程,所述第一行程用于磁吸所述电池单体,所述第二行程用于使所述电池单体的第一电极端面露出所述缓冲保护槽。Further, the telescopic cylinder includes a telescopic cylinder base and a telescopic piston rod, the telescopic piston rod is movably assembled on the telescopic cylinder base, and the telescopic piston rod is sequentially extended from the inside to the outside of the telescopic cylinder base to form a first A stroke and a second stroke, the first stroke is used to magnetically attract the battery cell, and the second stroke is used to expose the first electrode end surface of the battery cell to the buffer protection slot.
进一步地,所述磁吸组件还包括磁吸缓冲座,所述导向件及所述伸缩缸均固定安装在所述磁吸缓冲座上,所述磁吸缓冲座传动连接于所述升降缸的驱动端,所述磁吸缓冲座上设置有若干个弹性缓冲件,用于吸收在磁吸或拆离所述电池单体的过程中所产生的作用力,以保护所述电池单体不受损伤。Further, the magnetic absorption assembly also includes a magnetic absorption buffer seat, the guide and the telescopic cylinder are fixedly installed on the magnetic absorption buffer seat, and the magnetic absorption buffer seat is drivingly connected to the lifting cylinder At the driving end, the magnetic buffer seat is provided with several elastic buffers, which are used to absorb the force generated during the process of magnetically attracting or detaching the battery cell, so as to protect the battery cell from damage.
进一步地,该电池外观检测设备还包括侧面检测装置,所述侧面检测装置设置在所述定位治具的一侧,用于检测所述电池单体的周侧表面。Further, the battery appearance inspection device further includes a side inspection device, which is arranged on one side of the positioning jig and is used to inspect the peripheral side surface of the battery cell.
进一步地,所述磁吸装置包括转向器,所述磁吸组件通过所述转向器与所述升降缸相连接,使磁吸在所述磁吸组件上的电池单体能够绕所述电池单体的中心线作圆周运动。Further, the magnetic attraction device includes a diverter, and the magnetic attraction assembly is connected to the lifting cylinder through the diverter, so that the battery cell magnetically attracted to the magnetic attraction assembly can wind around the battery cell The centerline of the body makes a circular motion.
进一步地,该电池外观检测设备还包括感应器及与所述感应器相适配的感应件,所述感应器与所述感应件的两者之一安装固定在所述转向器上,另一者安装固定在所述磁吸组件上。Further, the battery appearance detection device also includes an inductor and an induction element adapted to the inductor, one of the induction element and the induction element is mounted and fixed on the steering gear, and the other is fixed on the steering gear. Or installed and fixed on the magnetic attraction assembly.
进一步地,该电池外观检测设备还包括第一扫描模组,所述端面检测装置滑动连接在所述第一扫描模组上,且若干个所述定位治具沿着所述端面检测装置的滑动方向上均匀设置,每一所述定位治具的上方均对应配置有一所述磁吸装置。Further, the battery appearance testing equipment also includes a first scanning module, the end face detection device is slidably connected to the first scanning module, and several positioning jigs slide along the end face detection device. uniformly arranged in the direction, and a magnetic attraction device is correspondingly arranged above each of the positioning jigs.
进一步地,该电池外观检测设备还包括第二扫描模组,若干所述磁吸装置均位于所述第二扫描模组的一侧,且所述侧面检测装置滑动配合在所述第二扫描模组上。Further, the battery appearance inspection equipment also includes a second scanning module, several of the magnetic attraction devices are located on one side of the second scanning module, and the side detection device is slidably fitted on the second scanning module. Group on.
进一步地,该电池外观检测设备还包括第一推进模组,所述第一推进模组与所述第一扫描模组垂直设置,所述装夹定位台及所述第一扫描模组均滑动连接在所述第一推进模组上。Further, the battery appearance inspection equipment also includes a first propulsion module, the first propulsion module is arranged vertically to the first scanning module, and both the clamping positioning platform and the first scanning module slide Connected to the first propulsion module.
进一步地,该电池外观检测设备还包括第二推进模组,所述第二推进模组与所述第二扫描模组垂直设置,所述第二扫描模组滑动连接在所述第二推进模组上。Further, the battery appearance inspection device also includes a second propulsion module, the second propulsion module is arranged perpendicular to the second scanning module, and the second scanning module is slidably connected to the second propulsion module. Group on.
进一步地,所述端面检测装置包括端面视觉检测部件、端面高度调节座及端面高度调节装置,所述端面视觉检测部件通过换向电机安装固定在所述端面高度调节座上,所述端面高度调节座滑动连接在端面高度调节装置上。Further, the end face detection device includes an end face visual detection component, an end face height adjustment seat and an end face height adjustment device, the end face visual detection component is installed and fixed on the end face height adjustment seat through a reversing motor, and the end face height adjustment The seat is slidably connected to the end face height adjusting device.
进一步地,所述侧面检测装置包括侧面视觉检测部件、侧面高度调节座及侧面高度调节装置,所述侧面视觉检测部件安装固定在所述侧面高度调节座上,所述侧面高度调节座滑动连接在所述侧面高度调节装置上。Further, the side detection device includes a side visual detection component, a side height adjustment seat and a side height adjustment device, the side vision detection component is mounted and fixed on the side height adjustment seat, and the side height adjustment seat is slidably connected to on the side height adjustment device.
进一步地,所述侧面高度调节座上配置有若干个所述侧面视觉检测部件,相邻两个所述侧面视觉检测部件之间的间距与相邻两个所述磁吸装置之间的间距相等。Further, several side visual detection components are arranged on the side height adjustment seat, and the distance between two adjacent side visual detection components is equal to the distance between two adjacent magnetic attraction devices .
进一步地,该电池外观检测设备还包括转向支撑座及转向电机,所述转向支撑座传动连接在所述转向电机的驱动轴上,所述磁吸装置安装固定在所述转向支撑座上,所述端面检测装置、所述侧面检测装置及若干所述装夹定位台均设置于所述转向支撑座的下方。Further, the battery appearance detection equipment also includes a steering support base and a steering motor, the steering support base is connected to the drive shaft of the steering motor, the magnetic attraction device is installed and fixed on the steering support base, and The end face detection device, the side detection device and several clamping and positioning platforms are all arranged under the steering support base.
进一步地,所述转向支撑座的下方绕着所述驱动轴依次设置有正极检测工位、侧面检测工位、负极检测工位及下料工位,所述正极检测工位与所述负极检测工位均配置有一所述端面检测装置,所述侧面检测工位配置有一所述侧面检测装置。Further, a positive electrode detection station, a side detection station, a negative electrode detection station, and a blanking station are sequentially arranged around the drive shaft below the steering support seat, and the positive electrode detection station is connected to the negative electrode detection station. Each station is equipped with the end face detection device, and the side detection station is equipped with the side detection device.
本发明还公开了一种基于上述电池外观检测设备的外观检测方法,定义第一电极端面为正极端面,第二电极端面为负极端面,包括如下步骤:The present invention also discloses an appearance inspection method based on the above-mentioned battery appearance inspection equipment, which defines the end face of the first electrode as the positive end face and the end face of the second electrode as the negative end face, including the following steps:
STEP01B:电池单体上料——将若干电池单体对应放置在正极检测工位的装夹定位台上;STEP01B: Battery cell loading - place several battery cells on the clamping and positioning platform of the positive detection station;
STEP02B:正极端面检测——正极检测工位的端面检测装置逐一对每一电池单体的正极端面进行表面外观缺陷,然后,每一磁吸装置执行伸缩缸的第一行程并磁吸对应的电池单体,并通过转向电机移送至负极检测工位;STEP02B: Positive end surface inspection——The end surface inspection device of the positive electrode inspection station checks the surface appearance defects on the positive end surface of each battery cell one by one, and then each magnetic device executes the first stroke of the telescopic cylinder and magnetically attracts the The battery cells are transferred to the negative detection station through the steering motor;
STEP03B:负极端面检测——负极检测工位的端面检测装置逐一对每一电池单体的负极端面进行表面外观缺陷,然后,通过所述转向电机移送至下料工位;STEP03B: Negative terminal surface detection—the negative terminal surface detection device of the negative electrode detection station checks the surface appearance defects of the negative terminal surface of each battery cell one by one, and then transfers it to the unloading station through the steering motor;
STEP04B:电池单体下料——每一所述磁吸装置将对应的电池单体放置在装夹定位台的定位治具中,然后,将电池单体进行下料。STEP04B: Battery cell blanking—each of the magnetic suction devices places the corresponding battery cell in the positioning fixture of the clamping and positioning table, and then blanks the battery cell.
进一步地,步骤STEP02B替换为步骤STEP020B,具体为:正极端面检测——正极检测工位的端面检测装置逐一对每一电池单体的正极端面进行表面外观缺陷,然后,每一磁吸装置执行伸缩缸的第一行程并磁吸对应的电池单体,并通过转向电机移送至侧面检测工位;Further, step STEP02B is replaced with step STEP020B, which is specifically: Positive terminal surface detection—the positive terminal surface detection device of the positive pole detection station performs surface appearance defects on the positive terminal surface of each battery cell one by one, and then, each magnetic attraction device Execute the first stroke of the telescopic cylinder and magnetically attract the corresponding battery cell, and move it to the side inspection station through the steering motor;
且在步骤STEP020B与步骤STEP03B之间还存在如下步骤:And the following steps also exist between step STEP020B and step STEP03B:
STEP025B:周侧表面检测——侧面检测装置逐一对每一电池单体的周侧表面进行表面外观缺陷,然后,通过所述转向电机移送至负极检测工位。STEP025B: Surrounding surface inspection—the side inspection device checks the surface appearance defects on the peripheral surface of each battery cell one by one, and then transfers it to the negative electrode inspection station by the steering motor.
进一步地,在步骤STEP025B中,侧面检测装置逐一对每一电池单体的周侧表面进行表面外观缺陷前,还包括如下步骤:Further, in step STEP025B, before the side detection device performs surface appearance defects on the peripheral surface of each battery cell one by one, the following steps are also included:
再次启动所述磁吸装置的伸缩缸,以执行所述伸缩缸的第二行程,使得所述磁吸组件的磁性件接触所述电池单体的正极端面,并移动所述电池单体,直至所述电池单体的正极端面脱离所述磁吸组件的缓冲保护槽。Start the telescopic cylinder of the magnetic attraction device again to perform the second stroke of the telescopic cylinder, so that the magnetic member of the magnetic attraction assembly contacts the positive terminal surface of the battery cell and moves the battery cell, Until the positive terminal surface of the battery cell is separated from the buffer protection slot of the magnetic attraction assembly.
进一步地,在步骤STEP02B中,每一磁吸装置磁吸对应的电池单体时,还包括如下步骤:Further, in step STEP02B, when each magnetic attraction device magnetically attracts the corresponding battery cell, the following steps are also included:
STEP021B:所述磁吸装置的升降缸回缩,使所述磁吸装置的磁吸组件下降,直至所述磁吸组件上的保护面抵接接触所述电池单体的正极端面;STEP021B: The lifting cylinder of the magnetic attraction device is retracted, and the magnetic attraction assembly of the magnetic attraction device is lowered until the protective surface on the magnetic attraction assembly abuts against the positive end surface of the battery cell;
STEP022B:启动所述磁吸组件的伸缩缸,使得所述伸缩缸执行所述第一行程,且所述磁吸组件的磁性件靠近并磁吸所述电池单体;STEP022B: Start the telescopic cylinder of the magnetic attraction assembly, so that the telescopic cylinder performs the first stroke, and the magnetic part of the magnetic attraction assembly approaches and magnetically attracts the battery cell;
STEP023B:所述升降缸伸长,使所述磁吸组件复位抬升至指定高度。STEP023B: The lifting cylinder is extended to reset and lift the magnetic assembly to a specified height.
综上所述,本发明提供的一种电池外观检测设备及外观检测方法,具有如下技术效果:In summary, the battery appearance inspection equipment and appearance inspection method provided by the present invention have the following technical effects:
巧妙通过磁吸装置来磁吸电池单体,不仅解决现有外观检测设备夹持电池单体而导致对电池单体造成磨损、玷污及夹伤等二次损害的问题。更重要的,还更好地配合端面检测装置完成对电池单体的两个电极端面的检测及后续周侧表面检测,达到全面、高精度及自动化检测的效果。Ingeniously magnetically attracting the battery cells through the magnetic suction device not only solves the problem of secondary damage to the battery cells caused by the existing appearance inspection equipment clamping the battery cells, such as wear, contamination, and pinching. More importantly, it also better cooperates with the end face detection device to complete the detection of the two electrode end faces of the battery cell and the subsequent peripheral surface detection, so as to achieve the effect of comprehensive, high-precision and automatic detection.
附图说明Description of drawings
图1为本发明一种电池外观检测设备的整体结构图;Fig. 1 is the overall structural diagram of a kind of battery appearance detection equipment of the present invention;
图2为本发明一种电池外观检测设备的整体分布图;Fig. 2 is an overall distribution diagram of a battery appearance testing device of the present invention;
图3为本发明一种电池外观检测设备的第一部装图;Fig. 3 is the first installation drawing of a kind of battery appearance detection equipment of the present invention;
图4为本发明一种电池外观检测设备的第二部装图;Fig. 4 is a second installation drawing of a battery appearance testing device of the present invention;
图5为本发明中端面检测装置的结构示意图;Fig. 5 is a schematic structural view of an end face detection device in the present invention;
图6为本发明中侧面检测装置的结构示意图;Fig. 6 is a schematic structural view of a side detection device in the present invention;
图7为本发明中磁吸装置与端面检测装置的位置关系图;Fig. 7 is a positional diagram of the magnetic attraction device and the end face detection device in the present invention;
图8为本发明中感应器与感应件的装配示意图;Fig. 8 is a schematic diagram of the assembly of the inductor and the sensing element in the present invention;
图9为本发明中磁吸装置的结构示意图;Fig. 9 is a schematic structural view of the magnetic attraction device in the present invention;
图10为本发明中磁吸组件的结构示意图;Fig. 10 is a structural schematic diagram of the magnetic attraction assembly in the present invention;
图11为本发明中磁吸组件的磁吸状态示意图。Fig. 11 is a schematic diagram of the magnetic attraction state of the magnetic attraction assembly in the present invention.
图标:1-装夹定位台,11-定位治具,2-端面检测装置,21-端面视觉检测部件,22-端面高度调节座,23-端面高度调节装置,231-端面固定座,232-端面调节电机,233-端面滑轨,234-端面滑块,24-换向电机,3-侧面检测装置,31-侧面视觉检测部件,32-侧面高度调节座,33-侧面高度调节装置,331-侧面固定座,332-侧面调节电机,333-侧面滑轨,334-侧面滑块,4-磁吸装置,41-升降缸,42-磁吸组件,421-伸缩缸,422-磁性件,423-导向件,424-导向通道,425-缓冲保护槽,425a-导向面,425b-保护面,426-磁吸缓冲座,427-弹性缓冲件,431-活动座,432-导杆,433-导向轴承,434-传动件,44-转向器,5-电池单体,61-感应器,62-感应件,71-第一扫描模组,72-第二扫描模组,73-第一推进模组,74-第二推进模组,81-转向支撑座,82-转向电机,83-装夹支撑台,91-正极检测工位,92-侧面检测工位,93-负极检测工位,94-下料工位。Icons: 1-Clamping and positioning platform, 11-Positioning fixture, 2-End face detection device, 21-End face visual inspection parts, 22-End face height adjustment seat, 23-End face height adjustment device, 231-End face fixing seat, 232- End surface adjustment motor, 233-end surface slide rail, 234-end surface slider, 24-reversing motor, 3-side detection device, 31-side visual detection part, 32-side height adjustment seat, 33-side height adjustment device, 331 -Side fixing seat, 332-Side adjustment motor, 333-Side slide rail, 334-Side slider, 4-Magnetic device, 41-Lift cylinder, 42-Magnet assembly, 421-Telescopic cylinder, 422-Magnetic parts, 423-guiding piece, 424-guiding channel, 425-buffer protection groove, 425a-guiding surface, 425b-protecting surface, 426-magnetic suction buffer seat, 427-elastic buffer piece, 431-movable seat, 432-guide rod, 433 -guide bearing, 434-transmission part, 44-steering gear, 5-battery unit, 61-inductor, 62-inductor, 71-first scanning module, 72-second scanning module, 73-first Propulsion module, 74-second propulsion module, 81-steering support seat, 82-steering motor, 83-clamping support table, 91-positive detection station, 92-side detection station, 93-negative detection station , 94-feeding station.
具体实施方式Detailed ways
为了更好地理解和实施,下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述。For better understanding and implementation, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention.
在本发明的描述中,需要说明的是,术语“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it should be noted that the terms "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", The orientation or positional relationship indicated by "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying the referred device or positional relationship. Elements must have certain orientations, be constructed and operate in certain orientations, and therefore should not be construed as limitations on the invention.
除非另有定义,本文所使用的所有的技术和科学术语与属于本发明的技术领域的技术人员通常理解的含义相同。本文中在本发明的说明书中所使用的术语只是为了描述具体的实施例的目的,不是旨在限制本发明。Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the technical field of the invention. The terms used herein in the description of the present invention are for the purpose of describing specific embodiments only, and are not intended to limit the present invention.
本发明旨在检测圆柱型锂电池外观缺陷的全面、自动化的检测,以消除圆柱型锂电池在比较复杂的制作工艺的各个环节中存在操作不当而导致其表面产生划痕、凹坑或膜破损等缺陷问题,进而避免圆柱型锂电池的外观缺陷而直接影响电池组的焊接问题以及其他的安全隐患,更避免在检测圆柱型锂电池在检测过程发生二次损伤的问题。The present invention aims at comprehensive and automatic detection of appearance defects of cylindrical lithium batteries, so as to eliminate scratches, pits or film damage on the surface of cylindrical lithium batteries caused by improper operation in various links of the more complex manufacturing process and other defects, thereby avoiding the appearance defects of the cylindrical lithium battery and directly affecting the welding problem of the battery pack and other safety hazards, and avoiding the secondary damage during the inspection process of the cylindrical lithium battery.
应当说明的,电池单体5,即圆柱型锂电池,其外观缺陷的全面检测包括周侧表面的检测及两个电极端面的检测,此处所指的两个电极端面包括电池单元5的正极端面与负极端面,由于电池单体5为圆柱型锂电池,正极端面与负极端面呈相对设置。It should be noted that for the
第一实施例first embodiment
具体请结合图1及图7所示,本发明公开了电池外观检测设备,包括:For details, please refer to Fig. 1 and Fig. 7, the present invention discloses battery appearance detection equipment, including:
装夹定位台1,装夹定位台1上设置有定位治具11,定位治具11上设置有与电池单体5的形状尺寸相适配的槽位,电池单体5放置在定位治具11的槽位内部,以固定电池单体5,从而便于后续电池单体5的精准的表面检测;The clamping and positioning table 1 is provided with a
端面检测装置2,端面检测装置2用于检测电池单体5的第一电极端面与第二电极端面,第一电极端面优选为电池单体5的正极端面,则第二电极端面为电池单体5的负极端面,当然,第一电极端面还可以为电池单体5的负极端面,则第二电极端面为电池单体5的正极端面;The end
能够升降运动的磁吸装置4,磁吸装置4的执行端用于磁吸电池单体5的第一电极端面,并移送电池单体5,使端面检测装置2能够检测电池单体5的第二电极端面。The
具体为,假定电池单体5插接放置在定位治具11的槽位内部,此时,电池单体5的负极端面位于定位治具11的槽位内部,端面检测装置2定位至电池单体5的上方,并对电池单体5的正极端面进行检测,完成电池单体5的正极端面检测后,磁吸装置4驱使执行端下降至电池单体5,使执行端的磁场能够磁吸该电池单体5,且在执行端的抬升作用下,电池单体5能够平稳地脱离定位治具11的槽位,直至电池单体5上升至端面检测装置2上方的指定高度。Specifically, assuming that the
在本实施例中,利用磁吸装置4的磁性吸取的作用,不仅能够有效避免机械手或夹爪在夹持电池单体5的过程中对电池单体5的表面造成二次损伤(如夹伤、擦伤、划伤等)的问题,也避免机械手或夹爪对电池单体5的表面进行玷污而导致外观缺陷检测的误判问题。In this embodiment, using the magnetic attraction of the
更重要的,在磁吸电池单体5的过程中,磁吸装置4的执行端所磁吸的电池单体5的第一电极端面不仅已经完成表面外观缺陷检测,并且电池单体5的其余表面完全不会被遮挡,从而非常有利于电池单体5后续其余表面的扫描检测,实现在提高电池单体5表面外观缺陷检测效率的前提下,还提高电池单体5的表面检测的准确率的目的。More importantly, in the process of magnetically attracting the
其中,为实现上述磁吸装置4的升降运动,具体根据图7、图8及图9所示,磁吸装置4包括升降缸41及磁吸组件42,磁吸组件42为磁吸装置4的执行端,磁吸组件42传动连接在升降缸41上。其中,升降缸41包括升降缸座及竖直设置的升降活塞杆,升降活塞杆活动装配在升降缸座上,且升降活塞杆能够在升降缸座上作往复直线运动。升降缸41优选为气缸,还可以为液压缸,或者为电缸。Wherein, in order to realize the lifting movement of the above-mentioned
作为其中一种优选方式,具体结合图7及图9所示,磁吸装置4还包括活动座431、平行于升降活塞杆设置的导杆432、及与导杆432插接配合的导向轴承433,则导杆432与导向轴承433能够形成相对滑动,导杆432的一端通过传动件434连接至升降活塞杆,导杆432的另一端与活动座431固定连接,磁吸组件42传动连接在活动座431上。As one of the preferred modes, specifically as shown in Fig. 7 and Fig. 9, the
当升降缸座驱使升降活塞杆作伸缩往复运动时,导杆432在传动件434的作用下与升降活塞杆同步作往复直线运动。并在导向轴承433的约束及引导作用下,将有效消除升降活塞杆在伸缩往复运动过程中存在的振动,从而保证活动座431能够平稳地沿着竖直方向作升降运动,进而使传动连接在活动座431上的磁吸组件42能够朝定位治具11升降运动。When the lifting cylinder seat drives the lifting piston rod to perform telescopic reciprocating motion, the
在磁吸的过程中,升降活塞杆作收缩运动,则活动座431在导杆432的引导下作下降运动,磁吸组件42靠近定位治具11中的电池单体5。具体结合图10及图11所示,磁吸组件42包括伸缩缸421及磁性件422,磁性件422固定连接在伸缩缸421的升降活塞杆上,且伸缩缸421的活塞杆能够沿着磁吸组件42的运动方向直线往复运动。During the process of magnetic attraction, the lifting piston rod makes a shrinking movement, and the
其中,伸缩缸421包括伸缩缸座及伸缩活塞杆,伸缩活塞杆活动装配在伸缩缸座上,且伸缩活塞杆能够在伸缩缸座上作往复直线运动,即伸缩活塞杆的中心线与升降活塞杆的中心线相重合或相平行。升降缸41优选为气缸,还可以为液压缸,或者为电缸。磁性件422优选为磁铁。Among them, the
此时,磁吸组件42下降至电池单体5正上方的指定高度后,伸缩缸座驱使伸缩活塞杆推动磁性件422靠近电池单体5,直至磁性件422的磁场能够作用于电池单体5,使磁性件422能够磁吸电池单体5。At this time, after the
因此,上述利用磁性件422及伸缩缸421的配合,实现对电池单体5的磁吸效果,零件结构简单,且操作简便。而当磁性件422磁吸电池单体5时,磁性件422的磁场将持续稳定地作用在电池单体5上,则随着磁吸组件42的运动,将能够有效保证电池单体5地稳定、精准的运动。但随着表面外观缺陷检测的工艺工序结束时,如通过人工或机械手将电池单体5与磁性件422分离,又将容易对检测合格的电池单体5造成二次损伤或二次污染。Therefore, the magnetic attraction effect on the
兹就上述存在的问题,发明人提供了一种优选的改进方案,具体结合图7、图9、图10及图11所示,磁吸组件42还包括导向件423,导向件423的内部设置有导向通道424,磁性件422滑动配合于导向通道424的内部,且磁性件422能够贯穿导向通道424并滑动至导向通道424的外部。也即,磁性件422自导向通道424靠近伸缩缸421的一端沿着导向通道424滑动至导向通道424远离伸缩缸421的一端,并能够伸出导向通道424的外部。With regard to the above-mentioned problems, the inventor provides a preferred improvement plan, specifically as shown in Figure 7, Figure 9, Figure 10 and Figure 11, the
优选的,导向通道424的形状尺寸与磁性件422的形状尺寸相适配,或者,导向通道424的尺寸大小在装配公差范围内大于磁性件422的尺寸大小,使得磁性件422在导向通道424的内部滑动过程中,能够有效消除伸缩缸421的伸缩活塞杆在运动过程中产生的振动,不仅有效保证磁性件422在滑动过程中的平稳性,同时,还能够保证磁性件422精准的磁吸电池单体5,为后续精准地表面外观缺陷检测提供有效地保障。Preferably, the shape and size of the
应当说明的,导向通道424的尺寸大小还应当小于电池单体5的直径大小,则磁性件422沿着导向通道424靠近电池单体5,或者滑动出导向通道424的外部接触电池单体5时,能够精准磁吸电池单体5,而磁性件422在滑动复位至导向通道424内部时,由于电池单体5的直径大小大于导向通道424的直径大小,无法进入导向通道424的内部,使磁性件422与电池单体5拆离,并且电池单体5在失去磁性件422的磁场作用下将放置回定位治具11中,解决了电池单体5在表面外观缺陷检测的工艺工序结束时磁性件422与电池单体5的分离问题。It should be noted that the size of the
在实际磁吸电池单体5的过程中,由于磁吸装置4的磁性件422与定位治具11之间的定位存在误差,或者,电池单体5在被磁性件422磁吸的过程中存在偏移等因素,使得电池单体5在磁吸至导向件423时,难免会存在微小的偏差,使得图像信息采集时的理想位置的准确度下降,从而影响到对电池单体5的表面外观缺陷检测的精准度及准确率。In the actual process of magnetically attracting the
针对上述存在的问题,发明人还提供了一种优选的改进方案,具体结合图10及图11所示,导向通道424的端口设置有缓冲保护槽425,缓冲保护槽425与导向通道424导通,缓冲保护槽425包括导向面425a及与导向面425a衔接的保护面425b,其中,保护面425b即为缓冲保护槽425的槽底,且保护面425b作光滑处理。导向面425a远离保护面425b一侧的直径大小向靠近保护面425b一侧的直径大小逐渐减小。In view of the above existing problems, the inventor also provides a preferred improvement scheme, specifically as shown in Figure 10 and Figure 11, the port of the
因此,当电池单体5在磁性件422的磁场作用下向导向件423贴合的过程中,若电池单体5发生偏差,电池单体5的第一电极端面边沿将抵接接触至导向面425a,则电池单体5在导向面425a的引导的作用下,电池单体5的中心线与导向通道424的中心线相重合,也即电池单体5的中心线与磁性件422的中心线相重合,从而实现电池单体5自动定心矫正的目的。Therefore, when the
电池单体5的边沿抵接导向面425a并沿着导向面425a滑动,直至电池单体5的第一电极端面与保护面425b抵接接触,完成电池单体5自动定位的目的,此时,电池单体5的第一电极端面不与磁性件422直接接触,因此,避免电池单体5在磁场作用下与磁性件422产生碰撞而容易对电池单体5的第一电极端面造成二次损伤的风险。The edge of the
当需要磁性件422与电池单体5的第一电极端面相接触时,磁性件422在伸缩缸421的作用下再向电池单体5靠近并磁吸贴合,因而,电池单体5在缓冲保护槽425的作用下达到了磁吸过程中的缓冲效果,保护电池单体5的第一电极端面不受二次损伤。When the
应当补充说明的,在缓冲保护槽425的自动定位及缓冲保护下,上述的磁吸组件42在升降缸41的作用下,可以下降至电池单体5正上方的指定位置,再驱使伸缩缸421驱使磁性件422靠近缓冲保护槽425,最终电池单体5在磁场作用下被磁吸至缓冲保护槽425的内部,且电池单体5的第一电极端面抵接至缓冲保护槽425的保护面425b。还可以为,上述的磁吸组件42在升降缸41的作用下做下降运动,直至电池单体5嵌入缓冲保护槽425的内部,且电池单体5的第一电极端面抵接至缓冲保护槽425的保护面425b,再驱使伸缩缸421驱使磁性件422靠近缓冲保护槽425,完成磁性件422磁吸电池单体5的动作。It should be added that under the automatic positioning and buffer protection of the
根据上述磁吸装置4磁吸电池单体5的过程中可知,如升降缸41直接控制导向件423的缓冲保护槽425与电池单体5抵接接触,则必须精准控制导向件423下降的高度,否则导向件423的保护面425b必然会与电池单体5的第一电极端面产生冲击碰撞,对电池单体5造成二次损伤。According to the process of the
或者,电池单体5处于悬空状态下与磁性件422分离,电池单体5利用重力作用自由下落至定位治具11,也很容易导致电池单体5的第一电极端面与定位治具11产生冲击碰撞,也会造成电池单体5的二次损伤。因此,也需要升降缸41控制导向件423作下降运动,直至电池单体5的底部接触至定位治具11,这也需要对升降缸41作精准的调试控制。从而大大提高了磁吸装置4的调试控制难度,也不利于多种规格电池单体5的表面外观缺陷检测。Alternatively, the
具体结合图7、图9、图10及图11所示,磁吸组件42还包括磁吸缓冲座426,导向件423及伸缩缸421均固定安装在磁吸缓冲座426上,磁吸缓冲座426传动连接于升降缸41的驱动端,磁吸缓冲座426上设置有若干个弹性缓冲件427,用于吸收在磁吸或拆离电池单体5的过程中所产生的作用力,以保护电池单体5不受损伤。Specifically shown in Fig. 7, Fig. 9, Fig. 10 and Fig. 11, the
具体为,磁吸缓冲座426具有缓冲上座及缓冲下座,每一弹性缓冲件427的两端分别连接至缓冲上座及缓冲下座,导向件423及伸缩缸421均固定安装在缓冲下座,且伸缩缸421的伸缩活塞杆贯穿缓冲下座并插接配置导向件423的导向通道424内。缓冲上座传动连接至升降缸41的驱动端,则利用弹性缓冲件427的弹性特性,巧妙地将导向件423与电池单体5之间的刚性接触转变为柔性接触,从而有效地消除导向件423冲击碰撞至电池单体5的作用力。同样的,也将电池单体5与定位治具11之间的刚性接触转变为柔性接触,从而有效地抵消电池单体5冲击碰撞至定位治具11的作用力,达到保护电池单体5的意想不到的效果。Specifically, the
意想不到的,通过缓冲保护槽425与弹性缓冲件427的配合下,行程对电池单体的双重缓冲保护的效果。Unexpectedly, through the cooperation of the
应当说明的,弹性缓冲件427优选为弹簧及紧固连接件的组合件,此外,还可为紧固连接件与具有良好弹性的非金属材料件的组合,具有良好弹性的非金属材料件如硅胶套筒、橡胶套筒等。It should be noted that the
此外,还应当说明的,具体根据图5所示,上述端面检测装置2包括端面视觉检测部件21、端面高度调节座22及端面高度调节装置23,其中,端面视觉检测部件21优选机器视觉产品,即图像摄取装置(如CMOS相机、CCD相机),端面视觉检测部件21通过换向电机24安装固定在端面高度调节座22上,端面高度调节座22滑动连接在端面高度调节装置23上。In addition, it should be noted that, specifically as shown in FIG. 5 , the above-mentioned end
具体为,如图5所示,端面高度调节装置23包括端面固定座231、端面调节电机232、竖直设置的端面滑轨233、以及滑动连接在端面滑轨233上的端面滑块234,其中,端面滑轨233与端面调节电机232均安装固定在端面固定座231上,且端面调节电机232的丝杆驱动轴连接端面高度调节座22,端面高度调节座22安装固定在端面滑块234上,则端面检测装置2在调试与电池单体5的第一电极端面之间的高度焦距的过程中,可启动端面调节电机232,驱使丝杆驱动轴转动,从而带动端面高度调节座22沿着端面滑轨233的方向滑动微调,实现改变端面视觉检测部件21与电池单体5的第一电极端面之间的高度距离的目的。Specifically, as shown in FIG. 5 , the end face
进一步的,当电池单体5移送至端面视觉检测部件21的上方时,此时端面视觉检测部件21应当自下而上对电池单体5的第二电极端面继续扫描检测。如图5所示,由于端面视觉检测部件21安装固定在换向电机24的驱动轴上,换向电机24螺栓连接在端面高度调节座22上,则可驱动换向电机24旋转一个平角的度数,使得端面视觉检测部件21的摄像头自下而上对准电池单体5的第二电极端面。因此,有效实现对电池单体5的正极端面与负极端面的表面外观缺陷检测的目的。Further, when the
在上述中,能够有效地对电池单体5的两个电极端面进行精准、自动化地表面外观缺陷检测。为电池外观检测设备的周侧表面外观缺陷检测,具体根据图6所示,该电池外观检测设备还包括侧面检测装置3,侧面检测装置3设置在定位治具11的一侧,用于检测电池单体5的周侧表面。In the above, it is possible to effectively perform accurate and automatic detection of surface appearance defects on the two electrode end faces of the
由于电池单体5为圆柱型锂电池,其周侧表面呈曲面状。通常地,可控制侧面检测装置3绕着上述磁吸装置4的磁性件422匀速圆周运动。考虑控制侧面检测装置3作圆周运动将使得结构及程序控制较为复杂等因素。Since the
发明人还提供了一种优选的方案,具体结合图7、图8及图9所示,磁吸装置4包括转向器44,磁吸组件42通过转向器44与升降缸41相连接,使磁吸在磁吸组件42上的电池单体5能够绕电池单体5的中心线作圆周运动,也即为电池单体5相对于侧面检测装置3作圆周运动。The inventor also provides a preferred solution. Specifically, as shown in FIG. 7, FIG. 8 and FIG. The
具体为,转向器44包括转向座及安装固定在转向座上的驱动电机,转向座安装固定在活动座431上,驱动电机的驱动轴与磁吸缓冲座426固定连接,则转向器44的驱动电机启动时,将驱使磁吸缓冲座426转动,进而带动安装在磁吸缓冲座426上的导向件423及伸缩缸421转动,从而将转向器44的转动传递至磁性件422,实现磁吸在磁性件422上的电池单体5转动的目的。Specifically, the
进一步的,具体结合图7、图8及图9所示,该电池外观检测设备还包括感应器61及与感应器61相适配的感应件62,感应器61安装固定在转向器44上,感应件62安装固定在磁吸组件42的磁吸缓冲座426上,则当磁吸缓冲座426未进行转动时,感应器61检测到感应件62并将检测信号传达至控制系统,控制系统定义此时磁吸缓冲座426的位置为初始位置。当磁吸缓冲座426转动且感应器61再次检测到感应件62并将检测信号传达至控制系统时,控制系统判断转向器44驱使磁吸缓冲座426已经旋转完整一周,并迅速反馈停止指令/暂停指令至转向器44,使得转向器44停止转动,从而实现精准控制电池单体5完成周侧表面外观缺陷检测的目的,避免电池单体5重复进行周侧表面外观缺陷检测的问题,提高了电池单体5的整体检测效率。Further, specifically as shown in FIG. 7 , FIG. 8 and FIG. 9 , the battery appearance detection device also includes an
应当补充说明的,并不局限于上述感应器61及感应件62的设置方式,感应器61还可以安装固定在磁吸组件42的磁吸缓冲座426上,则感应件62安装固定在转向器44上,也可实现精准控制磁吸组件42及电池单体5旋转完整一周的检测的效果,进而保证精准控制电池单体5完成周侧表面外观缺陷检测的目的。It should be added that the arrangement of the
应当说明的,上述伸缩活塞杆自伸缩缸座的内部向外部依次伸展成第一行程与第二行程,第一行程用于磁吸电池单体5,第二行程用于使电池单体5的第一电极端面露出缓冲保护槽425。即磁吸电池单体5时,驱使伸缩缸421执行第一行程,使得磁性件422能够磁吸电池单体5,而当进行电池单体5的周侧表面外观缺陷检测时,则驱使伸缩缸421执行第二行程,使得电池单体5的第一电极端面在伸缩活塞杆的推动下移出缓冲保护槽425,使得电池单体5在周侧表面外观缺陷检测的过程中更加全面,同时,也有效避免缓冲保护槽425的轮廓线对检测的干扰。It should be noted that the telescopic piston rod extends from the inside of the telescopic cylinder seat to the outside in sequence into a first stroke and a second stroke, the first stroke is used to magnetically attract the
优选的,具体根据图6所示,上述侧面检测装置3包括侧面视觉检测部件31、侧面高度调节座32及侧面高度调节装置33,其中,侧面视觉检测部件31优选机器视觉产品,即图像摄取装置(如CMOS相机、CCD相机),侧面视觉检测部件31安装固定在侧面高度调节座32上,侧面高度调节座32滑动连接在侧面高度调节装置33上。Preferably, as shown in FIG. 6 , the above-mentioned
具体的,具体根据图6所示,侧面高度调节装置33包括侧面固定座331、侧面调节电机332、竖直设置的侧面滑轨333、以及滑动连接在侧面滑轨333上的侧面滑块334,其中,侧面滑轨333与侧面调节电机332均安装固定在侧面固定座331上,且侧面调节电机332的丝杆驱动轴连接侧面高度调节座32,侧面高度调节座32安装固定在侧面滑块334上,则当调试侧面视觉检测部件31检测周侧表面的最佳高度时,可启动侧面调节电机332,驱使丝杆驱动轴转动,从而带动侧面高度调节座32沿着侧面滑轨333的方向滑动微调,实现改变侧面视觉检测部件31在电池单体5的高度方向上的位置的目的。Specifically, as shown in FIG. 6 , the side
综合上述,该电池外观检测设备对单一电池单体5的表面外观缺陷检测的步骤如下:Based on the above, the steps of the battery appearance inspection equipment for detecting surface appearance defects of a
在开始表面外观缺陷检测前,预先将电池单体5对应放置在定位治具11上。Before starting the detection of surface appearance defects, the
STEP01A:正极端面检测——通过端面高度调节座22与端面高度调节装置23之间的配合,完成对端面视觉检测部件21与电池单体5的正极端面的对焦,并通过端面视觉检测部件21完成对电池单体5的扫描检测。STEP01A: Positive terminal surface detection - through the cooperation between the end surface
STEP02A:移送电池单体5——升降缸41回缩,使磁吸组件42下降以靠近电池单体5,直至电池单体5抵接接触至磁吸组件42的保护面425b,再启动磁吸组件42的伸缩缸421,使得磁吸组件42的磁性件422靠近并磁吸电池单体5,最后,通过升降缸41将磁吸组件42复位抬升至指定高度。STEP02A: Transfer the
STEP03A:周侧表面检测——通过侧面高度调节座32与侧面高度调节装置33之间的配合,完成对侧面视觉检测部件31在电池单体5的高度方向上的最佳位置调节,再通过转向器44与侧面视觉检测部件31之间的配合,完成对电池单体5的扫描检测。STEP03A: Peripheral side surface detection - through the cooperation between the side
STEP04A:负极端面检测——通过端面高度调节座22与端面高度调节装置23之间的配合,完成对端面视觉检测部件21与电池单体5的负极端面的对焦,并通过端面视觉检测部件21完成对电池单体5的扫描检测。STEP04A: Negative terminal surface detection - through the cooperation between the end surface
STEP05A:更换电池单体5——升降缸41回缩,使磁吸组件42下降以将电池单体5放置回定位治具11,再启动磁吸组件42的伸缩缸421,使得磁吸组件42的磁性件422远离电池单体5,并通过升降缸41将磁吸组件42进行复位。最后,更换电池单体5。STEP05A: Replace the
STEP06A:顺次重复步骤STEP01A至步骤STEP05A,直至全部电池单体5完成两个电极端面的表面外观缺陷检测。STEP06A: Repeat step STEP01A to step STEP05A in sequence until all the
应当说明的,进行步骤STEP06A的过程中,由于电池单体5的规格固定,且已经成端面视觉检测部件21的对焦操作,因此,STEP01A中的“端面视觉检测部件21与电池单体5的正极端面的对焦”以及STEP04A中的“端面视觉检测部件21与电池单体5的负极端面的对焦”可省略,同理的,当完成侧面视觉检测部件31的高度调节后,STEP03A中的“侧面视觉检测部件31在电池单体5的高度方向上的最佳位置调节”可省略。It should be noted that during the process of step STEP06A, since the specifications of the
另外,并不局限于上述的步骤,上述步骤仅作为参考,根据实际的检测需要,可对上述的步骤进行灵活更变或调整,例如,步骤STEP03A可与步骤STEP04A同步进行,以缩短检测时间,提高检测效率等。In addition, it is not limited to the above steps, the above steps are only for reference, and the above steps can be flexibly changed or adjusted according to the actual detection needs, for example, step STEP03A can be performed simultaneously with step STEP04A to shorten the detection time, Improve detection efficiency, etc.
第二实施例second embodiment
为提高电池单体5的表面外观缺陷检测的工作效率,基于第一实施例所公开的电池外观检测设备,发明人提供了进一步的改进方案,具体结合图1、图2及图3所示,该电池外观检测设备还包括第一扫描模组71,端面检测装置2滑动连接在第一扫描模组71上,且若干个定位治具11沿着端面检测装置2的滑动方向上均匀设置,每一定位治具11的上方均对应配置有一磁吸装置4。In order to improve the working efficiency of the surface appearance defect detection of the
在本实施例中,第一扫描模组71采用直线模组,又称为线性模组或直线滑台,直线模组属于机械领域内较为成熟的常规装置,此处对直线模组的具体结构及其连接关系不做详细地赘述。利用直线模组的高精度的直线运动以及进给稳定性高的特性,能够有效保证端面检测装置2在第一扫描模组71的驱动作用下高度精度滑动并对每一电池单体5进行精准检测,从而实现在不影响对每一电池单体5的第一电极端面与第二电极端面的表面外观缺陷检测精度的前提下,减少更换电池单体5的频率,缩短了多个电池单体5的表面外观缺陷检测的整体时间,进而实现对多个电池单体5的两个电极端面的高效率检测的目的。In this embodiment, the
进一步的,具体结合图1、图2及图4所示,该电池外观检测设备还包括第二扫描模组72,若干磁吸装置4均位于第二扫描模组72的一侧,且侧面检测装置3滑动配合在第二扫描模组72上。Further, specifically as shown in Fig. 1, Fig. 2 and Fig. 4, the battery appearance detection equipment also includes a
具体的,第二扫描模组72也采用直线模组,从而保证侧面检测装置3在第二扫描模组72的驱动作用下高度精度滑动并对每一电池单体5进行精准检测,从而实现在不影响对每一电池单体5的周侧表面的表面外观缺陷检测精度的前提下,更进一步缩短了多个电池单体5的表面外观缺陷检测的整体时间,进而实现对多个电池单体5的周侧表面的更高效率检测的目的。Specifically, the
在实际的表面外观缺陷检测的过程中,由于电池单体5的周侧表面的面积远远大于任意一电极端面的面积,因此,检测电池单体5的周侧表面的占用时间将远远长于检测电池单体5的第一电极端面的占用时间,进而导致电池单体5的检测时间仍然较长、检测效率仍然较低的问题。In the process of actual surface appearance defect detection, because the area of the peripheral side surface of the
针对上述存在的问题,发明人提供了一种优选的改进方案,具体根据图6所示,侧面高度调节座32上配置有若干个侧面视觉检测部件31,若干个侧面视觉检测部件31沿着第二扫描模组72的运送方向均匀分布,第二扫描模组72的运动方向即为侧面视觉检测部件31的滑动方向,也即为若干磁吸装置4的排列方向,相邻两个侧面视觉检测部件31之间的间距与相邻两个磁吸装置4之间的间距相等。In view of the above existing problems, the inventor provides a preferred improvement scheme. Specifically, as shown in FIG. The conveying direction of the
此时,侧面检测装置3通过多个侧面视觉检测部件31实现多个电池单体5的周侧表面的同步检测,大大缩短周侧表面外观缺陷检测的整体时间,更意想不到的,还能够实现电池单体5的两个电极端面检测工序与周侧表面检测工序连贯衔接的目的。At this time, the
此外,作为其中一种优选方式,具体结合图1、图2、图3及图4所示,该电池外观检测设备还包括第一推进模组73及第二推进模组74,第一推进模组73与第一扫描模组71垂直设置,装夹定位台1及第一扫描模组71均滑动连接在第一推进模组73上,第二推进模组74与第二扫描模组72垂直设置,第二扫描模组72滑动连接在第二推进模组74上。In addition, as one of the preferred methods, specifically as shown in Fig. 1, Fig. 2, Fig. 3 and Fig. 4, the battery appearance inspection equipment also includes a
具体为,第一推进模组73及第二推进模组74均优选直线模组。优选的,若干个定位治具11位于第一扫描模组71的一侧,且第一扫描模组71与装夹定位台1固定连接,装夹定位台1安装固定在第一推进模组73的执行端上,则第一推进模组73在驱使执行端滑动时,将使得装夹定位台1及第一扫描模组71同步滑动。Specifically, both the
此时,第一推进模组73与第二推进模组74的运送方向均垂直于若干磁吸装置4的排列方向,则通过第一推进模组73,使得装夹定位台1上的每一定位治具11均能够位于每一磁吸装置4的正下方,即保证每一磁吸装置4均能够精准夹持对应的电池单体5,进而能够有效保证后续检测的准确度及精度。而通过第二推进模组74,使得更好调节侧面视觉检测部件31与磁吸装置4所磁吸的电池单体5之间的距离,进而使得侧面视觉检测部件31能够更精准地聚焦在电池单体5的周侧表面,保证电池单体5周侧表面外观缺陷检测精度,从而实现该电池外观检测设备高效检测兼具高精度检测的意想不到效果。At this time, the conveying directions of the
进一步的,具体根据图1及图2所示,该电池外观检测设备还包括转向支撑座81及转向电机82,转向电机82优选位于转向支撑座81的中心位置,且转向支撑座81传动连接在转向电机82的驱动轴上,磁吸装置4安装固定在转向支撑座81上,端面检测装置2、侧面检测装置3及四个装夹定位台1均设置于转向支撑座81的下方。Further, specifically as shown in FIG. 1 and FIG. 2 , the battery appearance testing device also includes a
其中,四个装夹定位台1以转向电机82的驱动轴为中心呈均匀分布,但应当注意的是,并不局限于四个装夹定位台1,还可以为两个装夹定位台1、三个装夹定位台1等,根据设计需求等因素作适应性的数量配置即可。同时,每个装夹定位台1上的若干定位治具11均对应配置有若干磁吸装置4,若干磁吸装置4以转向电机82的驱动轴为中心呈均匀分布,且每一磁吸装置4均与每一定位治具11相对应。Among them, the four clamping and positioning stations 1 are evenly distributed around the drive shaft of the
应当说明的,每个装夹定位台1均通过第一推进模组73安装在装夹支撑台83上,每一磁吸装置4与每一定位治具11的对应,可以为数目相同的情况下的相对对应,也即为装夹定位台1不动,而转向支撑座81在转向电机82的作用下转动,此时,每一装夹定位台1上所设置的定位治具11的数目相同,则每一磁吸装置4随着转向支撑座81转动并在任意装夹定位台1正上方停留时,装夹定位台1上均有一定位治具11与该磁吸装置4相匹配。或者为位置不变的情况下的绝对对应,也即为装夹定位台1与转向支撑座81均在转向电机82的作用下同步转动,此时,磁吸装置4从对应定位治具11中磁吸电池单体5,完成检测后将放回至原来的定位治具11中。It should be noted that each clamping and positioning platform 1 is installed on the
优选的,具体根据图2所示,转向支撑座81的下方绕着驱动轴依次设置有正极检测工位91、侧面检测工位92、负极检测工位93及下料工位94,正极检测工位91与负极检测工位93均配置有一端面检测装置2,侧面检测工位92配置有一侧面检测装置3。Preferably, specifically as shown in FIG. 2 , a positive
具体为,被测的电池单体5从正极检测工位91进行上料,并通过正极检测工位91上的端面检测装置2完成电池单体5的正极端面的外观缺陷检测。完成正极端面检测的电池单体5在磁吸装置4及转向电机82的配合下移送至侧面检测工位92,此时,电池单体5通过侧面检测工位92上的侧面检测装置3完成电池单体5的周侧表面的外观缺陷检测。完成周侧表面检测的电池单体5在磁吸装置4及转向电机82的配合下再次移送至负极检测工位93,则电池单体5通过负极检测工位93上的端面检测装置2完成电池单体5的负极端面的外观缺陷检测,最终,完成负极端面的外观缺陷检测的电池单体5通过磁吸装置4及转向电机82的配合下移送至下料工位94进行下料,完成电池单体5的外观缺陷的全面、自动化的检测。Specifically, the
意想不到的,在正极检测工位91的上料及正极端面的检测过程中,电池外观检测设备还同步进行侧面检测工位92的周侧表面检测、负极检测工位93的负极端面的检测、以及下料工位94的电池单体5下料,也即达到该电池外观检测设备不停机地高效检测效果,更重要的,最大程度地利用周侧表面检测的时间,也即周侧表面检测的时间利用率达到最大化,从而实现大批量电池单体5的表面外观缺陷检测更加高效、自动化的目的。Unexpectedly, during the loading of the positive
综合上述,定义第一电极端面为正极端面,第二电极端面为负极端面,该电池外观检测设备对大批量电池单体5的表面外观缺陷检测的步骤如下:Based on the above, the end face of the first electrode is defined as the positive end face, and the end face of the second electrode is the negative end face. The steps of the battery appearance inspection equipment for detecting surface appearance defects of a large number of
STEP01B:电池单体5上料——将若干电池单体5对应放置在正极检测工位91的装夹定位台1上,具体的,每一电池单体5对应放置在装夹定位台1的定位治具11中;STEP01B:
STEP02B:正极端面检测——正极检测工位91的端面检测装置2逐一对每一电池单体5的正极端面进行表面外观缺陷,然后,每一磁吸装置4执行伸缩缸421的第一行程并磁吸对应的电池单体5,并通过转向电机82移送至负极检测工位93;STEP02B: Positive terminal surface detection—the positive terminal
具体的,启动正极检测工位91的第一扫描模组71,驱使正极检测工位91的端面检测装置2自第一扫描模组71的其中一端沿着第一扫描模组71的运送方向滑动至第一扫描模组71的另一端,且该端面检测装置2顺次对每一电池单体5的正极端面进行表面外观缺陷,然后,端面检测装置2在第一扫描模组71的作用下复位。同时,磁吸装置4的升降缸41回缩,使磁吸装置4的磁吸组件42下降以靠近电池单体5,再启动磁吸组件42的伸缩缸421,使得伸缩缸421执行所述第一行程,且磁吸组件42的磁性件422靠近并磁吸电池单体5,接着,通过升降缸41将磁吸组件42复位抬升至指定高度,则电池单体5脱离定位治具11,最后,在转向电机82的作用下,每一磁吸装置4与每一电池单体5均一起移送至负极检测工位93。Specifically, start the
STEP03B:负极端面检测——负极检测工位93的端面检测装置2逐一对每一电池单体5的负极端面进行表面外观缺陷,然后,通过所述转向电机82移送至下料工位94;STEP03B: Negative terminal surface inspection——the end
具体的,启动负极检测工位93的第一扫描模组71,驱使负极检测工位93的端面检测装置2自第一扫描模组71的其中一端沿着第一扫描模组71的运送方向滑动至第一扫描模组71的另一端,且该端面检测装置2顺次对每一电池单体5的正极端面进行表面外观缺陷,然后,端面检测装置2在第一扫描模组71的作用下复位。同时,在转向电机82的作用下,每一磁吸装置4与每一电池单体5均一起再次移送至下料工位94。Specifically, start the
STEP04B:电池单体5下料——每一所述磁吸装置4将对应的电池单体5放置在装夹定位台1的定位治具11中,然后,将电池单体5进行下料。STEP04B: Blanking of the
具体的,磁吸装置4的升降缸41回缩,使磁吸装置4的磁吸组件42下降以将电池单体5放置回定位治具11,再启动磁吸组件42的伸缩缸421,使得磁吸组件42的磁性件422远离电池单体5,并通过升降缸41将磁吸组件42进行复位,最后,对定位治具11中的电池单体5进行下料。Specifically, the lifting
为能够实现对电池单体5的表面的全面检测,上述步骤STEP02B替换为步骤STEP020B,具体为:正极检测工位91的端面检测装置2逐一对每一电池单体5的正极端面进行表面外观缺陷,然后,每一磁吸装置4执行伸缩缸421的第一行程并磁吸对应的电池单体5,并通过转向电机82移送至侧面检测工位92;In order to be able to fully detect the surface of the
且在步骤STEP021B与步骤STEP03B之间还存在如下步骤:And the following steps also exist between step STEP021B and step STEP03B:
STEP025B:周侧表面检测——侧面检测装置3逐一对每一电池单体5的周侧表面进行表面外观缺陷,然后,通过所述转向电机82移送至负极检测工位93;STEP025B: Surrounding surface inspection—the
具体的,启动侧面检测工位92的第二扫描模组72,驱使侧面检测工位92的侧面检测装置3自第二扫描模组72的的其中一端沿着第二扫描模组72的运送方向滑动至第二扫描模组72的另一端,且该侧面检测装置3顺次对每一电池单体5的周侧表面进行表面外观缺陷,然后,端面检测装置2在第一扫描模组71的作用下复位。同时,在转向电机82的作用下,每一磁吸装置4与每一电池单体5均一起再次移送至负极检测工位93。Specifically, start the
应当说明的,在步骤STEP02B或步骤STEP020B中,磁吸组件42下降,直至电池单体5设有正极端面的一端位于缓冲保护槽425的内部,且磁吸组件42上的保护面425b抵接接触电池单体5的正极端面,避免电池单体5的正极端面在磁场作用下与磁性件422产生碰撞而造成二次损伤的风险。It should be noted that in step STEP02B or step STEP020B, the
此外,还应当补充的,在步骤STEP025B中,侧面检测装置3逐一对每一电池单体5的周侧表面进行表面外观缺陷前,还包括如下步骤:In addition, it should be added that in step STEP025B, before the
再次启动磁吸装置4的伸缩缸421,以执行伸缩缸421的第二行程,使得磁吸组件42的磁性件422接触电池单体5的正极端面,并移动电池单体5,直至电池单体5的正极端面脱离磁吸组件42的缓冲保护槽425,从而有效保证电池单体5在进行周侧表面外观缺陷检测的过程中完整展示周侧表面,进一步保证电池单体5的周侧表面外观缺陷检测的精度及准确性。Start the
更意想不到的,能够非常有效的消除了周侧表面外观缺陷检测中多余的轮廓线条,如缓冲保护槽425中槽底的轮廓线以及槽口的轮廓线,更便于检测员的分析和判断,从而更进一步提高了周侧表面外观缺陷检测的效率。More unexpectedly, it can effectively eliminate redundant contour lines in the detection of peripheral surface appearance defects, such as the contour lines of the groove bottom in the
应当注意,根据实际的检测需要,上述表面外观缺陷检测步骤可适应性调整,并不能仅仅局限于上述的表面外观缺陷检测步骤。如步骤STEP02B可与步骤STEP04B进行互换,以先检测负极端面后再检测正极端面。It should be noted that, according to actual detection needs, the above-mentioned surface appearance defect detection steps can be adjusted adaptively, and cannot be limited to the above-mentioned surface appearance defect detection steps. For example, step STEP02B can be interchanged with step STEP04B, so as to first detect the negative terminal surface and then detect the positive terminal surface.
本发明方案所公开的技术手段不仅限于上述实施方式所公开的技术手段,还包括由以上技术特征任意组合所组成的技术方案。应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也视为本发明的保护范围。The technical means disclosed in the solutions of the present invention are not limited to the technical means disclosed in the above embodiments, but also include technical solutions composed of any combination of the above technical features. It should be pointed out that those skilled in the art can make some improvements and modifications without departing from the principle of the present invention, and these improvements and modifications are also considered as the protection scope of the present invention.
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| CN218382448U (en) * | 2022-10-18 | 2023-01-24 | 惠州市典名新能源科技有限公司 | Cylindrical lithium ion battery defect detection mechanism |
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| CN117074428B (en) * | 2023-10-17 | 2024-01-16 | 江苏格林保尔光伏有限公司 | A defect detection equipment and method for Top-Con monocrystalline silicon cells |
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