CN219633976U

CN219633976U - Board slitting and grooving production line

Info

Publication number: CN219633976U
Application number: CN202320290470.0U
Authority: CN
Inventors: 刘恒生
Original assignee: Foshan Chaoyue Zhizao Equipment Co ltd
Current assignee: Foshan Chaoyue Zhizao Equipment Co ltd
Priority date: 2023-02-22
Filing date: 2023-02-22
Publication date: 2023-09-05
Anticipated expiration: 2033-02-22

Abstract

The utility model discloses a plate slitting and grooving production line, which comprises the following steps: the feeding unit comprises a first roller wire and a first edge leaning mechanism, and the first edge leaning mechanism is used for pushing and positioning the large plate on the first roller wire to the side edge of the first roller wire; the slicing mechanism is connected to the discharge end of the first roller line and cuts the large plate into two parallel strips; the transfer mechanism is positioned on the rear station of the slicing mechanism; the second roller wire is connected with the discharge end of the transfer mechanism; the fixed-length slitting mechanism is connected to the discharge end of the second roller line; the third roller line is connected to the discharge end of the fixed-length slitting mechanism; the slotting mechanism is positioned at the discharge end of the third roller line and is used for slotting the cut small plates; the discharging unit is connected with the discharging end of the slotting mechanism; the plate slitting production line realizes a series of process operations such as feeding, positioning, slitting, edge material collection, conveying, slotting, discharging and the like, and has high overall working efficiency.

Description

Board slitting and grooving production line

Technical Field

The utility model relates to a plate processing line, in particular to a plate slitting and grooving production line.

Background

Suspended ceilings on the market are installed using panels, some of which require grooving for assembly. At the end of manufacture, the plates are required to be processed through the procedures of cutting, slotting and the like of large plates. In the existing slitting process, large plates are manually placed into a slitting machine for slitting, and after slitting is completed, the operations such as taking out and processing the redundant rim charge are manually needed; then putting the cut plates into a grooving machine one by one for grooving; the whole process flow has long time and low production efficiency.

Disclosure of Invention

The present utility model aims to solve at least one of the above-mentioned technical problems in the related art to some extent. Therefore, the utility model provides a plate slitting and slotting production line.

In order to achieve the above purpose, the technical scheme of the utility model is as follows:

according to an embodiment of the first aspect of the present utility model, a board slitting and grooving line includes:

the feeding unit comprises a first roller wire and a first edge leaning mechanism, wherein the first edge leaning mechanism is used for pushing and positioning a large plate on the first roller wire to the side edge of the first roller wire;

the slicing mechanism is connected to the discharge end of the first roller line and cuts the large plate into two parallel battens;

the transfer mechanism is positioned on a rear station of the slicing mechanism and comprises two transfer lines which are parallel to each other, and a receiving plate capable of turning up and down is arranged at the opposite outer sides of the two transfer lines;

the second roller wire is connected to the discharge end of the transfer mechanism;

the fixed-length cutting mechanism is connected to the discharge end of the second roller line and is used for cutting the strip into small plates at fixed length;

the third roller line is connected with the discharge end of the fixed-length slitting mechanism;

the grooving mechanism is positioned at the discharge end of the third roller line and is used for grooving the cut small plates;

the discharging unit is connected with the discharging end of the slotting mechanism and is used for discharging finished products of the slotting mechanism piece by piece.

The plate slitting and grooving production line provided by the embodiment of the utility model has at least the following beneficial effects: the plate slitting production line realizes a series of process operations such as feeding, positioning, slitting, edge material collection, conveying, slotting, discharging and the like, and has high overall working efficiency.

According to some embodiments of the utility model, the first edge rest mechanism comprises a positioning bar extending along the conveying direction of the first roller line and located at a side of the first roller line, and a push head translating relative to the positioning bar in a horizontal direction perpendicular to the conveying direction of the first roller line.

According to some embodiments of the utility model, the feeding unit further comprises a barrier bar, the barrier bar is located above the first roller line and is lifted, and the barrier bar can be lowered to the conveying surface of the first roller line.

According to some embodiments of the utility model, the material receiving plates are hinged at the side edges of the transfer line, each material receiving plate is driven by a different cylinder to turn up and down, and the material receiving plates extend along the transportation direction of the transfer line.

According to some embodiments of the utility model, pockets are arranged below the head and tail ends of the receiving plate, and two pockets on the same side are open opposite to each other and open upwards.

According to some embodiments of the utility model, the second roller line comprises a first conveying section and a second conveying section connected in sequence, the first conveying section being located on an upstream side of the second conveying section, the conveying speed of the second conveying section being faster than the conveying speed of the first conveying section.

According to some embodiments of the utility model, the second roller wire is provided with a second edge-guiding mechanism for pushing and positioning the slats on the second roller wire to the side of the second roller wire.

According to some embodiments of the utility model, a plurality of pinch rollers are arranged above the discharge end of the second roller line.

According to some embodiments of the utility model, a waste pushing mechanism is arranged between the third roller line and the fixed-length slitting mechanism, and the waste pushing mechanism is used for pushing out waste obtained by the fixed-length slitting mechanism.

Additional aspects and advantages of the utility model will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the utility model.

Drawings

The foregoing and/or additional aspects and advantages of the utility model will become apparent and may be better understood from the following description of embodiments taken in conjunction with the accompanying drawings in which:

FIG. 1 is a schematic top view of the overall structure of the present utility model;

FIG. 2 is a schematic structural view of the feeding unit of the present utility model;

FIG. 3 is a schematic view of the transfer mechanism of the present utility model;

FIG. 4 is a bottom directional schematic view of FIG. 3;

fig. 5 is a partial structural schematic view of the second drum line.

Reference numerals: a loading unit 100; a first drum line 110; a first edge support mechanism 120; a positioning bar 121; a pusher 122; a barrier strip 130; a dicing mechanism 200; a transfer mechanism 300; a transfer line 310; a receiving plate 320; a cylinder 330; a pocket 340; a second drum line 400; a first conveying section 410; a second conveying section 420; a second edge rest mechanism 430; pinch roller 440; a fixed length slitting mechanism 500; a waste pushing mechanism 510; a third roller line 600; a slotting mechanism 700; and a discharge unit 800.

Detailed Description

Embodiments of the present utility model are described in detail below, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to like or similar elements or elements having like or similar functions throughout. The embodiments described below by referring to the drawings are illustrative and intended to explain the present utility model and should not be construed as limiting the utility model.

The utility model relates to a plate slitting and slotting production line which comprises a feeding unit 100, a slicing mechanism 200, a middle rotating mechanism 300, a second roller line 400, a fixed-length slitting mechanism 500, a third roller line 600, a slotting mechanism 700 and a discharging unit 800.

As shown in fig. 1, in the direction of illustration, the feeding unit 100, the slicing mechanism 200, the intermediate rotating mechanism 300, the second roller line 400, the fixed-length slitting mechanism 500, the third roller line 600, the slotting mechanism 700 and the discharging unit 800 are sequentially connected in a front-to-back distribution manner.

As shown in fig. 1 and 2, the feeding unit 100 is used as a first station of a board slitting and grooving production line, and the feeding unit 100 includes a first roller line 110 and a first edge leaning mechanism 120. The large plates can be manually placed on the first roller line 110 for transportation, or the large plates can be mechanically fed on the first roller line 110 block by block through a sucker unit and the like. The first edge support mechanism 120 is mounted on the first roller line 110 for pushing and positioning the large sheet material on the first roller line 110. Specifically, in this embodiment, the first edge guiding mechanism 120 includes a positioning bar 121 and a push head 122. The positioning strip 121 extends along the conveying direction of the first roller line 110 and is positioned at the left side of the first roller line 110, and the push head 122 is positioned between the roller intervals of the first roller line 110. The pushing head 122 is driven to translate on the horizontal plane perpendicular to the conveying direction of the first roller line 110 by means of matching a belt or a chain and the like, namely, the pushing head 122 reciprocates and translates towards the positioning strip 121. The positioning strip 121 is long, and a plurality of pulleys can be mounted on the side edge of the positioning strip 121. When the large plate is conveyed backwards along with the first roller line 110, the push head 122 is moved to abut against the side edge of the large plate, the large plate is pushed towards the direction of the positioning strip 121, the positioning strip 121 is used as a reference, the side edge of the large plate abuts against the positioning strip 121, the large plate is positioned on the first roller line 110, and then the large plate is conveyed to the slicing mechanism 200. Further, a barrier 130 is installed above the first drum line 110, and the barrier 130 is disposed in a left-right direction parallel to the conveying surface of the first drum line 110. The barrier rib 130 is controlled to be lifted and lowered relative to the first drum line 110 by the air cylinder 330. The barrier strip 130 may descend to the conveying surface of the first roller line 110. After a large plate is conveyed backward along with the first roller line 110 and passes under the barrier strip 130, the barrier strip 130 descends to block the backward conveying of the next large plate until the last large plate enters the slicing mechanism 200 to finish slicing, and the barrier strip 130 ascends to enable the blocked large plate to continue to be conveyed backward.

The slicing mechanism 200 is located at the discharge end of the first roller line 110, and the slicing mechanism 200 uses an internal cutter to slice the large plate into two parallel strips. The two slat strips are parallel and distributed left and right. After the large plate is cut, the left and right sides of the original large plate form rim charge, and the rim charge is synchronously conveyed out of the slicing mechanism 200 along with the battens. The transfer mechanism 300 is located at the rear station of the slicing mechanism 200, and the strips and the rim charge cut by the slicing mechanism 200 are conveyed to the transfer mechanism 300. As shown in fig. 3 and 4, the transferring mechanism 300 includes two transferring lines 310 disposed parallel to each other. The two transfer lines 310 are belt lines, and the two transfer lines 310 are distributed left and right and correspond to the positions of the two laths. A receiving plate 320 is installed to be reversible up and down at opposite outer sides of the two transfer lines 310, i.e., at the left side of the transfer line 310 located at the left side and at the right side of the transfer line 310 located at the right side, respectively. Normally, the receiving plate 320 is turned upwards to a position as shown in fig. 3, and a storage space is formed between the receiving plate 320 and the transfer line 310. The two strips cut by the slicing mechanism 200 are in a strip-width shape and are respectively carried on two transfer lines 310 to be conveyed backwards. While the resulting rim charge on both sides falls onto the receiving plate 320. When the rim charge on the material receiving plate 320 is stored to a certain amount or the line of the plate slitting and slotting production line stops, the material receiving plate 320 is turned down, and the rim charge is separated from the material receiving plate 320 to be discharged. Wherein, the material receiving plates 320 can be hinged on the frame of the transfer line 310 through hinges, and the two material receiving plates 320 push the material receiving plates 320 to turn up and down through different cylinders 330. The rim charge is rectangular narrow platy, and receiving plate 320 extends along the direction of delivery of transfer line 310, guarantees that the rim charge that can be fine accepts. Pockets 340 are disposed below the front and rear ends of the receiving plate 320. The opposite side of the pocket 340 on the same side is open, and the pocket 340 opens upward. When the receiving plate 320 is turned down, two ends of the edge strips on the receiving plate 320 are respectively carried to the pockets 340 for storage. The worker processes the rim charge on the pocket 340 at any time.

The second roller line 400 is connected to the discharge end of the transfer mechanism 300. When the splitting mechanism 200 completes splitting a large plate into two strips, the two strips enter the two transfer lines 310, the two transfer lines 310 are sequentially started, and the strips are sequentially conveyed to the second roller line 400, that is, only one transfer line 310 enters one strip into the second roller line 400 at a time, and the other strip waits on the other transfer line 310. The second roller line 400 conveys the slats to the fixed length slitting mechanism 500. The fixed length slitting mechanism 500 slits the slats into small sheets by a saw blade according to a set length, the small sheets forming the base of each suspended ceiling. The third roller line 600 is connected to the discharge end of the transfer mechanism 300, and the cut small plates are transported to the third roller line 600 block by block. The discharge end of the third roller wire 600 is connected with a slotting mechanism 700, and the slotting mechanism 700 is used for slotting the small plates. After slotting is completed, the finished products are sent to a discharging unit 800, and the finished products are discharged piece by piece through the discharging unit 800. The discharging unit 800 can complete discharging operation by utilizing the roller conveying line and the structure such as the sucker.

In some embodiments of the present utility model, as shown in fig. 1 and 5, the second roller line 400 includes a first conveying section 410 and a second conveying section 420 connected in sequence, the first conveying section 410 being located at an upstream side of the second conveying section 420, i.e., a feeding end of the second conveying section 420 is connected to a discharging end of the first conveying section 410. The first conveying section 410 and the second conveying section 420 are operated at a differential speed, and the conveying speed of the second conveying section 420 is faster than that of the first conveying section 410. The slats enter the second roller line 400 first into the first conveying section 410 and then into the second conveying section 420, which allows the front and rear slats to be separated by a gap due to the differential speed of the two sections. Further, a second edge rest mechanism 430 is mounted on the second roller wire 400, and preferably the second edge rest mechanism 430 is located on the second conveying section 420. The second edge rest mechanism 430 may alternatively be configured identically to the first edge rest mechanism 120 to push the slats on the second roller wire 400 to rest on the edges.

In some embodiments of the present utility model, a plurality of pinch rollers 440 are disposed above the discharge end of the second roller wire 400, the pinch rollers 440 being adjacent to the conveying surface of the second roller wire 400. The strip is rolled up and down by the cooperation of the pinch roller 440 and the conveying surface of the second roller line 400, so that stable conveying of the strip to the fixed-length slitting mechanism 500 is ensured.

In some embodiments of the present utility model, a waste pushing mechanism 510 is disposed between the third roller line 600 and the fixed-length slitting mechanism 500, and the waste pushing mechanism 510 is configured to push out waste obtained by the fixed-length slitting mechanism 500. Since the fixed-length slitting mechanism 500 obtains some waste materials during slitting, the waste materials can be separated and pushed out by the moving head of the waste material pushing mechanism 510 before entering the third roller line 600.

In the description of the present specification, reference to the term "some particular embodiments" or the like means that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the utility model. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiments or examples. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.

While embodiments of the present utility model have been shown and described, it will be understood by those of ordinary skill in the art that: many changes, modifications, substitutions and variations may be made to the embodiments without departing from the spirit and principles of the utility model, the scope of which is defined by the claims and their equivalents.

Claims

1. The utility model provides a fluting production line is cut to panel which characterized in that includes:

the feeding machine set (100), wherein the feeding machine set (100) comprises a first roller line (110) and a first edge leaning mechanism (120), and the first edge leaning mechanism (120) is used for pushing and positioning a large plate on the first roller line (110) to the side edge of the first roller line (110);

the slicing mechanism (200) is connected to the discharge end of the first roller line (110), and the slicing mechanism (200) cuts the large plate into two parallel strips;

the transfer mechanism (300) is positioned on the rear station of the slicing mechanism (200), the transfer mechanism (300) comprises two transfer lines (310) which are parallel to each other and arranged in parallel, and a receiving plate (320) capable of turning up and down is arranged at the opposite outer sides of the two transfer lines (310);

the second roller line (400) is connected with the discharge end of the transfer mechanism (300);

the fixed-length cutting mechanism (500) is connected to the discharge end of the second roller line (400), and the fixed-length cutting mechanism (500) is used for cutting the strip into small plates at fixed length;

the third roller line (600) is connected to the discharge end of the fixed-length slitting mechanism (500);

the slotting mechanism (700) is positioned at the discharge end of the third roller line (600), and the slotting mechanism (700) is used for slotting the cut small plates;

the discharging unit (800) is connected to the discharging end of the slotting mechanism (700), and the discharging unit (800) is used for discharging the finished products of the slotting mechanism (700) piece by piece.

2. The board slitting line of claim 1, wherein: the first edge leaning mechanism (120) comprises a positioning strip (121) and a push head (122), the positioning strip (121) extends along the conveying direction of the first roller line (110) and is positioned at the side edge of the first roller line (110), and the push head (122) translates relative to the positioning strip (121) in the horizontal direction perpendicular to the conveying direction of the first roller line (110).

3. The board slitting line of claim 1, wherein: the feeding unit (100) further comprises a barrier strip (130), the barrier strip (130) is located above the first roller line (110) and is lifted, and the barrier strip (130) can descend to the conveying surface of the first roller line (110).

4. The board slitting line of claim 1, wherein: the material receiving plates (320) are hinged to the side edges of the transfer line (310), each material receiving plate (320) is driven by different air cylinders (330) to turn up and down, and the material receiving plates (320) extend along the transportation direction of the transfer line (310).

5. The board slitting line of claim 4, wherein: the material pockets (340) are arranged below the head end and the tail end of the material receiving plate (320), and the two material pockets (340) on the same side are open opposite and open upwards.

6. The board slitting line of claim 1, wherein: the second roller line (400) comprises a first conveying section (410) and a second conveying section (420) which are sequentially connected, wherein the first conveying section (410) is positioned on the upstream side of the second conveying section (420), and the conveying speed of the second conveying section (420) is faster than that of the first conveying section (410).

7. The board slitting line according to claim 1 or 6, wherein: the second roller wire (400) is provided with a second edge leaning mechanism (430), and the second edge leaning mechanism (430) is used for pushing and positioning the battens on the second roller wire (400) to the side edges of the second roller wire (400).

8. The board slitting line of claim 1, wherein: and a plurality of pressing wheels (440) are arranged above the discharge end of the second roller line (400).

9. The board slitting line of claim 1, wherein: a waste pushing mechanism (510) is arranged between the third roller line (600) and the fixed-length slitting mechanism (500), and the waste pushing mechanism (510) is used for pushing out waste obtained by the fixed-length slitting mechanism (500).