CN219633266U

CN219633266U - Chip removal device of vertical machining center

Info

Publication number: CN219633266U
Application number: CN202321002593.6U
Authority: CN
Inventors: 曹作锋; 曹海健
Original assignee: Dongguan Zefeng Intelligent Machinery Co ltd
Current assignee: Dongguan Zefeng Intelligent Machinery Co ltd
Priority date: 2023-04-28
Filing date: 2023-04-28
Publication date: 2023-09-05
Anticipated expiration: 2033-04-28

Abstract

The utility model relates to the field of vertical machining centers, in particular to a chip removal device of a vertical machining center. The vertical machining center chip removal device comprises a main body machine, a circulating assembly and a separating assembly, wherein the circulating assembly is located below the main body machine and comprises a water tank, a filter screen, a discharging pipe, a spray head, a water pipe and a water pump, the water tank is fixedly connected to the lower side of the main body machine, the filter screen is fixedly connected to the lower side of the main body machine, a water storage chamber is arranged in the water tank, the discharging pipe is fixedly connected to one side of the top of the water tank, the spray head is fixedly connected to one side of the main body machine, the water pipe is fixedly connected to the bottom of the spray head, and the water pump is fixedly connected to the bottom of the water pipe in a butt joint mode and is installed in the water storage chamber. The chip removal device for the vertical machining center can avoid the problem that the traditional chip removal device wastes water resources.

Description

Chip removal device of vertical machining center

Technical Field

The utility model relates to the field of vertical machining centers, in particular to a chip removal device of a vertical machining center.

Background

The machining center is a highly-automatic multifunctional numerical control machine tool with a tool magazine and an automatic tool changing device, the vertical machining center is a machining center with a spindle axis perpendicular to a workbench, and is mainly suitable for machining complex parts such as plates, discs, dies and small shells, and has the advantages of simple structure, small occupied area, low price and the like;

when the vertical machining center is used for machining a workpiece, more scraps are generated, and if the scraps are not cleaned, the scraps can be accumulated on the workbench, so that the working quality of subsequent workpiece machining is easily affected.

The existing vertical machining center generally discharges the scraps accumulated on the surface of the vertical machining center in a water flushing mode, but in the actual use process of the method, water and the scraps are mixed together, so that the water cannot be recycled, and water resources are wasted.

Therefore, it is necessary to provide a new chip removing device for a vertical machining center to solve the above-mentioned problems.

Disclosure of Invention

In order to solve the technical problems, the utility model provides a chip removal device of a vertical machining center.

The chip removal device of the vertical machining center provided by the utility model comprises:

the main body machine is provided with a plurality of grooves;

the circulating assembly is positioned below the main body machine and comprises a water tank, a filter screen, a blanking pipe, a spray head, a water pipe and a water pump, wherein the water tank is fixedly connected to the lower part of the main body machine, the filter screen is fixedly connected to the water tank, a water storage chamber is arranged in the water tank, the blanking pipe is fixedly connected to one side of the top of the water tank, the spray head is fixedly connected to one side of the main body machine, the water pipe is fixedly connected to the bottom of the spray head, and the water pump fixedly butted with the bottom end of the water pipe is arranged in the water storage chamber;

and the separation assembly is positioned in the water tank.

Preferably, the circulating assembly further comprises an isolation chamber and a limiting hole, the isolation chamber is arranged in the water tank and located above the filter screen, and a plurality of limiting holes communicated with the isolation chamber are formed in one side of the water tank.

Preferably, the separation assembly comprises a magnet frame and rollers, the magnet frames in sliding connection are arranged in the limiting holes, the magnet frames are located in the isolation chamber, the rollers in rotary connection are arranged at the bottoms of the magnet frames, and the magnet frames are formed by splicing magnet blocks and aluminum brackets.

Preferably, the circulating assembly further comprises a feeding hopper and a buffer plate, the top end of the discharging pipe is provided with a discharging pipe which is fixedly connected, the discharging pipe is internally provided with a buffer plate which is fixedly connected, and the buffer plate is in an inclined state.

Preferably, the separation assembly further comprises a sealing plate and a handle, wherein the sealing plate is fixedly connected with one end of the magnet frame, a waterproof gasket is arranged between the sealing plate and the limiting hole, and the handle is fixedly connected with the sealing plate.

Preferably, the main body machine is provided with a processing head which is fixedly connected, and the top of the main body machine is provided with a workbench.

Preferably, the spray head is provided with a plurality of water outlets corresponding to each groove, and the water storage chamber is positioned below the filter screen.

Compared with the related art, the chip removal device of the vertical machining center has the following beneficial effects:

1. in the chip removing process, firstly, a water storage chamber in a water tank is filled with a proper amount of water, then a water pump is started to convey the water in the water storage chamber to a spray head through a water pipe, the water is sprayed out through the spray head, the water flows into a feed hopper along a groove, in the process, the water flows together with the scraps on a main machine are discharged into a separation chamber in the water tank along a blanking pipe, then a filter screen filters the water mixed with the scraps, the water enters the water storage chamber through meshes of the filter screen, the scraps are blocked by the filter screen and stay in the separation chamber, and the water resource can be recycled along with the continuous operation of the water pump, so that the problem that the traditional chip removing device wastes water resources is avoided.

2. In the chip removal process, the magnet frame can absorb the scraps in the isolation chamber, after a batch of workpieces are processed, the magnet frame is pulled out of the isolation chamber to treat the scraps on the magnet frame, then the magnet frame is inserted into the isolation chamber from the limiting hole, and the scraps in the isolation chamber are absorbed by the magnet frame continuously, so that the auxiliary performance of the device for separating water from the scraps is effectively improved.

Drawings

FIG. 1 is a schematic view of a chip removing apparatus for a vertical machining center according to a preferred embodiment of the present utility model;

FIG. 2 is a schematic view of the circulation assembly of FIG. 1;

FIG. 3 is a schematic view of the separation assembly of FIG. 2;

FIG. 4 is a schematic view of the cross-section of the feed hopper of FIG. 2;

fig. 5 is a schematic view of the structure of the water tank shown in fig. 2.

Reference numerals in the drawings: 1. a main body machine; 11. a groove; 12. a processing head; 2. a circulation assembly; 21. a water tank; 22. a filter screen; 23. a water storage chamber; 24. an isolation chamber; 25. discharging pipes; 26. a feed hopper; 27. a buffer plate; 28. a spray head; 29. a water pipe; 210. a water pump; 211. a limiting hole; 3. a separation assembly; 31. a magnet frame; 32. a roller; 33. a sealing plate; 34. a handle.

Detailed Description

The present utility model will be described in further detail with reference to the drawings and examples, in order to make the objects, technical solutions and advantages of the present utility model more apparent. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the scope of the utility model.

Specific implementations of the utility model are described in detail below in connection with specific embodiments.

Referring to fig. 1 to 5, a chip removal device for a vertical machining center according to an embodiment of the present utility model includes: a main body machine 1, a circulating assembly 2 and a separating assembly 3.

In the embodiment of the present utility model, referring to fig. 1, the main body 1 is provided with a plurality of grooves 11, the main body 1 is provided with a processing head 12 fixedly connected with the processing head, and a workbench is arranged at the top of the main body 1.

It should be noted that: the main body machine 1 is a main body of a vertical machining center, can guide water flow through the groove 11, simultaneously collects waste scraps in a centralized mode, and can enable the machining head 12 to automatically machine a workpiece through programming after the workpiece is placed on a workbench when the vertical machining center is used.

In the embodiment of the utility model, referring to fig. 1, 2, 4 and 5, the circulation assembly 2 is located below the main machine 1, and the circulation assembly 2 includes a water tank 21, a filter screen 22, a discharging pipe 25, a spray nozzle 28, a water pipe 29 and a water pump 210, the water tank 21 is fixedly connected below the main machine 1, the filter screen 22 is fixedly connected in the water tank 21, a water storage chamber 23 is disposed in the water tank 21, the discharging pipe 25 is fixedly connected at one side of the top of the water tank 21, the spray nozzle 28 is fixedly connected at one side of the main machine 1, the water pump 210 fixedly connected with the bottom of the water pipe 29 is mounted at the bottom of the spray nozzle 28, the isolation chamber 24 and the limiting holes 211 are disposed in the water tank 21, the isolation chamber 24 is located above the filter screen 22, a plurality of limiting holes 211 communicated with the isolation chamber 24 are disposed at one side of the water tank 21, the circulation assembly 2 further includes the feed hopper 26 and a buffer plate 27, the buffer plate 25 is fixedly connected with the lower end of the water tank 25, and the buffer plate 25 is fixedly connected with the buffer plate 25, and the buffer plate 25 is disposed in a state corresponding to the buffer plate 25 is fixedly connected with the lower end of the water pipe 25, and the buffer plate 25 is fixedly connected with the lower portion of the buffer plate 25.

It should be noted that: firstly, water can be added into the water tank 21 through the limiting holes 211, the height of the water surface is lower than that of the filter screen 22, then the magnet frame 31 is placed into the isolation chamber 24 through the limiting holes 211, then in the process of processing a workpiece, the water pump 210 is started, the water in the water storage chamber 23 can be conveyed to the spray heads 28 through the water conveying pipes 29, then the water is conveyed into the grooves 11 through the spray heads 28, the waste chips accumulated in the grooves 11 are washed, the water flows along the grooves 11 and flows into the blanking pipe 25 together with the waste chips through the feeding hopper 26, in the process, the buffer plate 27 can buffer the water flow to prevent the problem of splashing when the water flows into the feeding hopper 26, the water mixed with the waste chips flows into the isolation chamber 24 through the blanking pipe 25, at the moment, the water flows into the water storage chamber 23 through the meshes of the filter screen 22, the waste chips can be blocked by the filter screen 22 and stays in the isolation chamber 24, and the water in the water storage chamber 23 is circulated along with the continuous operation of the water pump 210.

In the embodiment of the present utility model, referring to fig. 2 and 3, the separation assembly 3 is located in the water tank 21, the separation assembly 3 includes a magnet frame 31 and a roller 32, the magnet frames 31 are all installed in the limiting holes 211 and are in sliding connection, the magnet frames 31 are all located in the isolation chamber 24, the bottoms of the magnet frames 31 are all installed with a plurality of rollers 32 which are in rotational connection, the magnet frames 31 are formed by splicing magnet blocks and aluminum brackets, the separation assembly 3 further includes a sealing plate 33 and a handle 34, one end of the magnet frame 31 is installed with a sealing plate 33 which is fixedly connected, a waterproof gasket is arranged between the sealing plate 33 and the limiting holes 211, and the sealing plate 33 is installed with a handle 34 which is fixedly connected.

It should be noted that: when the workpiece is processed, the magnet frame 31 is placed in the isolation chamber 24 through the limiting holes 211, the sealing plate 33 is ensured to be positioned between the limiting holes 211, the sealing plate 33 is matched with the limiting holes 211, the water tank 21 can be sealed, water is prevented from flowing out through the limiting holes 211, when water flow enters the isolation chamber 24 with waste scraps, the magnet on the magnet frame 31 can absorb the waste scraps in the isolation chamber 24, after the workpiece is processed, the water pump 210 is closed, the magnet frame 31 is pulled out of the isolation chamber 24 by the handle 34, the waste scraps absorbed by the magnet frame 31 are processed, then the magnet frame 31 is placed in the isolation chamber 24 from the limiting holes 211 again, friction force between the magnet frame 31 and the filter screen 22 can be reduced by the roller 32, and workers can conveniently withdraw and place the magnet frame 31.

The working principle of the chip removal device of the vertical machining center provided by the utility model is as follows:

firstly, the device is arranged at a designated working position, then the device is electrified, water is added into the water tank 21 through the limiting holes 211, the water surface height is lower than that of the filter screen 22, then the magnet frame 31 is placed into the isolation chamber 24 through the limiting holes 211, the sealing plate 33 is positioned between the limiting holes 211, the sealing plate 33 is matched with the limiting holes 211, the water tank 21 can be sealed, then a workpiece is placed on a workbench of the main machine 1, the processing head 12 is controlled by a programming program to automatically process the workpiece, scraps in the processing process of the workpiece are stirred into the groove 11 at regular time, then the water pump 210 is started, the water pump 210 can convey water in the water storage chamber 23 to the position of the spray head 28 through the water pipe 29 in the running process, then the water is conveyed into each groove 11 through the spray head 28, waste scraps accumulated in the groove 11 flow down the groove 11, the water flows along with the waste scraps into the blanking pipe 25 through the blanking pipe 25, at this time, the mixed waste scraps flow into the isolation chamber 24 through the blanking pipe 25, the mixed waste scraps and the filter screen 22 are stopped from flowing into the water storage chamber 23 through the filter screen 22, and the water pump 210 can be stopped in the water storage chamber 23 along with the water pump 28, and the water is stopped from flowing into the water storage chamber 23, and the water storage chamber is stopped from being circulated, and the water is stopped from flowing into the water storage chamber 23;

after the work is finished, the water pump 210 is turned off, the magnet frame 31 is pulled out of the isolation chamber 24 by the handle 34, the scraps adsorbed on the magnet frame 31 are treated, the magnet frame 31 is placed into the isolation chamber 24 from the limiting hole 211 again, and then the next batch of work can be continued to be processed.

The circuits and control involved in the present utility model are all of the prior art, and are not described in detail herein.

The foregoing description is only illustrative of the present utility model and is not intended to limit the scope of the utility model, and all equivalent structures or equivalent processes or direct or indirect application in other related technical fields are included in the scope of the present utility model.

Claims

1. A vertical machining center chip removal device, comprising:

the main body machine (1), a plurality of grooves (11) are formed in the main body machine (1);

the circulating assembly (2), circulating assembly (2) is located the below of main part machine (1), and circulating assembly (2) include water tank (21), filter screen (22), unloading pipe (25), shower nozzle (28), raceway (29) and water pump (210), fixedly connected water tank (21) are installed to the below of main part machine (1), and install fixedly connected filter screen (22) in water tank (21), be equipped with reservoir chamber (23) in water tank (21), and fixedly connected unloading pipe (25) are installed on one side of the top of water tank (21), fixedly connected shower nozzle (28) are installed to one side of main part machine (1), and fixedly connected raceway (29) are installed to the bottom of shower nozzle (28), install in reservoir chamber (23) water pump (210) with raceway (29) bottom fixed butt joint;

-a separation assembly (3), the separation assembly (3) being located within the water tank (21).

2. The vertical machining center chip removal device according to claim 1, wherein the circulating assembly (2) further comprises an isolation chamber (24) and a limiting hole (211), the isolation chamber (24) is arranged in the water tank (21), the isolation chamber (24) is located above the filter screen (22), and a plurality of limiting holes (211) communicated with the isolation chamber (24) are formed in one side of the water tank (21).

3. The vertical machining center chip removal device according to claim 2, wherein the separation assembly (3) comprises a magnet frame (31) and rollers (32), the magnet frames (31) in sliding connection are installed in the limiting holes (211), the magnet frames (31) are located in the isolation chamber (24), the bottoms of the magnet frames (31) are provided with a plurality of rollers (32) in rotating connection, and the magnet frames (31) are formed by splicing magnet blocks and aluminum brackets.

4. The vertical machining center chip removal device according to claim 1, wherein the circulating assembly (2) further comprises a feed hopper (26) and a buffer plate (27), the top end of the blanking pipe (25) is provided with the blanking pipe (25) which is fixedly connected, the blanking pipe (25) is internally provided with the buffer plate (27) which is fixedly connected, and the buffer plate (27) is in an inclined state.

5. A vertical machining center chip removal device according to claim 3, wherein the separating assembly (3) further comprises a sealing plate (33) and a handle (34), the sealing plate (33) is fixedly connected to one end of the magnet frame (31), a waterproof gasket is arranged between the sealing plate (33) and the limiting hole (211), and the handle (34) is fixedly connected to the sealing plate (33).

6. The chip removal device of the vertical machining center according to claim 1, wherein the main body machine (1) is provided with a fixedly connected machining head (12), and the top of the main body machine (1) is provided with a workbench.

7. The vertical machining center chip removal device according to claim 1, wherein the spray head (28) is provided with a plurality of water outlets corresponding to each groove (11), and the water storage chamber (23) is located below the filter screen (22).