CN216029645U

CN216029645U - Machining center capable of preventing waste materials from splashing

Info

Publication number: CN216029645U
Application number: CN202122650997.3U
Authority: CN
Inventors: 薛勇; 赵顺奇
Original assignee: Luoyang Qixiang Machinery Technology Co ltd
Current assignee: Luoyang Qixiang Machinery Technology Co ltd
Priority date: 2021-11-02
Filing date: 2021-11-02
Publication date: 2022-03-15
Anticipated expiration: 2031-11-02

Abstract

The utility model discloses a machining center for preventing waste materials from splashing, which comprises a bottom plate, a machining table, a fixing frame, a machining head, a machining base and a protective door, wherein the fixing frame is arranged at the top of the bottom plate and is of a U-shaped structure, the machining head is arranged at the center of the fixing frame, the machining table is arranged at the center of the upper surface of the bottom plate, the machining base is arranged at the top of the machining table and is positioned right below the machining head, the protective door is respectively arranged on the front side and the rear side of the fixing frame, and a splash-proof unit is arranged on the right side of the machining table. Through the cooperation setting between bottom plate, processing platform, mount, processing head and the processing base, make the device form a whole, through the setting of guard gate, add man-hour to outside metal work piece at the device, can effectively prevent that piece waste material from outwards splashing.

Description

Machining center capable of preventing waste materials from splashing

Technical Field

The utility model relates to the technical field of machining centers, in particular to a machining center capable of preventing waste materials from splashing.

Background

The machining center is a multi-performance tool which integrates multiple machining processes and can machine multiple multi-curved-surface workpieces, the machining center combines the functions of a numerical control milling machine, a numerical control boring machine and a numerical control drilling machine, and is provided with a tool magazine and an automatic tool changer, and the axis (Z axis) of a main shaft of the vertical machining center is vertical and is suitable for machining cover plate parts and various dies;

when an existing machining center conducts metal grinding machining, sparks and waste materials generated by metal grinding can splash everywhere, a workbench can be polluted, dust containing metal can float outwards from the workbench, the health of workers is affected, and meanwhile, great potential safety hazards exist in high-temperature sparks generated by cutting of the waste materials and chip waste materials splashed outwards.

SUMMERY OF THE UTILITY MODEL

In view of the problems in the prior art, the utility model discloses a machining center for preventing waste materials from splashing, which adopts the technical scheme that the machining center comprises a bottom plate, a machining table, a fixing frame, a machining head, a machining base and a protective door, wherein the fixing frame is arranged at the top of the bottom plate and is of a U-shaped structure, the machining head is arranged at the center of the fixing frame, the machining table is arranged at the center of the upper surface of the bottom plate, the machining base is arranged at the top of the machining table and is positioned under the machining head, the protective door is respectively arranged on the front side and the rear side of the fixing frame, and a splash-proof unit is arranged on the right side of the machining table. Through the cooperation setting between bottom plate, processing platform, mount, processing head and the processing base, make the device form a whole, through the setting of guard gate, add man-hour to outside metal work piece at the device, can effectively prevent that piece waste material from outwards splashing.

The machining center for preventing the waste materials from splashing preferably comprises two diversion trenches and filter screens, wherein the diversion trenches are respectively arranged on the left side and the right side of a machining table, and the filter screens are respectively arranged at the tops of the diversion trenches. Through the setting of guiding gutter, can guide the splashproof liquid that the splashproof unit sprayed, through the setting of filter screen, can filter the metal debris that contain in the splashproof liquid.

According to the preferable technical scheme of the machining center for preventing the waste materials from splashing, the splash-proof unit comprises a liquid storage tank, a first connecting pipe, a second connecting pipe, a connecting block, a sprayer and a water pump, the first connecting pipe is a three-way pipe, the first connecting pipe is arranged on the right side surface of the fixing frame, the left end and the right end of the first connecting pipe are respectively communicated with the interior of the flow guide groove, the other end of the first connecting pipe penetrates through a through hole formed in the fixing frame and is communicated with the liquid storage tank arranged on the right side of the bottom plate, the water pump is arranged at one end of the interior of the liquid storage tank, the second connecting pipe is arranged at the water discharging end of the water pump, the other end of the second connecting pipe is respectively communicated with the connecting block arranged at the top of the fixing frame, and the sprayer is respectively arranged at the bottom of the connecting block. Through the setting of liquid reserve tank, can store the splashproof liquid, through first connecting pipe and the inside intercommunication of guiding gutter, make the splashproof liquid in the guiding gutter can flow back to the liquid reserve tank in, make the splashproof liquid can be utilized many times, through the setting of second connecting pipe, make the water pump can be with the liquid transport of liquid reserve tank inside to connecting soon in, carry liquid to the shower nozzle by the connecting block again, spray the splashproof liquid through the shower nozzle to the part that is processed, thereby the piece waste material that produces when can effectively preventing to cut outwards splashes, can effectively avoid metal dust to pollute its operational environment simultaneously.

The machining center for preventing the waste materials from splashing preferably comprises four groups of first sliding chutes, four groups of second sliding chutes, four groups of first sliding chutes and four groups of second sliding chutes, wherein the first sliding chutes and the second sliding chutes are respectively arranged at the top and the bottom of the protective door, the first sliding chutes are respectively in sliding connection with the second guide rails arranged at the front end and the rear end of the top of the fixed frame, and the second sliding chutes are respectively in sliding connection with the first guide rails arranged at the front end and the rear end of the machining table. Through the setting of first spout, second spout, first guide rail and second guide rail, make the guard gate more steady when removing, set up both ends around mount top and processing platform respectively through first guide rail and second guide rail to prevent that the iron fillings card from influencing the guard gate on the guide rail and opening or close.

The machining center for preventing the waste materials from splashing preferably comprises four first handles and four observation windows, wherein the observation windows are respectively arranged in the middle of the protective door, and the first handles are respectively fixedly arranged on the outer side surface of the protective door. Through the setting of the first handle, the protective door can be conveniently opened or closed by workers, and through the setting of the observation window, the workers can conveniently observe the processing condition of the workpiece on the processing table.

The machining center for preventing the waste materials from splashing preferably adopts the technical scheme that the machining center further comprises two cleaning holes, two sealing blocks and a second handle, the cleaning holes are respectively arranged on the left side of the fixing frame in a bilateral symmetry mode and are respectively tangent to the bottoms of the filter screens, the sealing blocks are respectively installed inside the cleaning holes in a threaded mode, and the second handle is respectively arranged on the outer side surfaces of the sealing blocks. Through the setting of clearance hole, make the staff clear up the piece waste material on the filter screen, through the setting that seals the jam, can block up the clearance hole, prevent that splashproof liquid from outwards spilling over from clearance hole, through the setting of second handle, make things convenient for the staff to open the shutoff stopper or close.

The machining center for preventing the waste materials from splashing preferably comprises two guide plates, the two guide plates are respectively arranged on the left side surface of the fixing frame in a bilateral symmetry mode, and the two guide plates are respectively positioned right below the cleaning holes. Through the arrangement of the material guide plate, the cleaned metal scraps can fall into the external collecting frame along the material guide plate to be collected in a centralized manner.

The utility model has the beneficial effects that: the utility model conveys the liquid in the liquid storage tank into the connecting block through the second connecting pipe by the operation of the water pump, then conveys the liquid to the spray head through the connecting block, sprays splash-proof liquid to the part being processed through the spray head, thereby effectively preventing the chip waste material generated during cutting from splashing outwards, simultaneously effectively avoiding the metal dust from polluting the working environment, leading the sprayed liquid to flow into the diversion trenches at the left and right ends of the processing table, and passing through the filter screen arranged at the top of the diversion trenches, the metal debris contained in the splash-proof liquid can be filtered and is communicated with the inside of the diversion trench through the first connecting pipe, so that the splash-proof liquid in the diversion trench can flow back to the liquid storage tank, the splash-proof liquid can be utilized for multiple times, the processing cost is reduced, and through the arrangement of the protective door, when the device is used for processing an external metal workpiece, the scrap and waste can be effectively prevented from splashing outwards.

Drawings

FIG. 1 is a schematic view of the overall structure of the present invention;

FIG. 2 is a schematic bottom view of the present invention;

FIG. 3 is a schematic cross-sectional view of the present invention;

FIG. 4 is a schematic view of a partial cross-sectional structure of the present invention.

In the figure: the automatic processing device comprises a base plate 1, a processing table 2, a fixing frame 3, a processing head 4, a splash-proof unit 5, a liquid storage tank 51, a first connecting pipe 52, a second connecting pipe 53, a connecting block 54, a spray head 55, a water pump 56, a processing base 6, a first handle 7, a protective door 8, an observation window 9, a first sliding groove 10, a second sliding groove 11, a first guide rail 12, a second guide rail 13, a cleaning hole 14, a blockage 15, a second handle 16, a material guide plate 17, a flow guide groove 18 and a filter screen 19.

Detailed Description

Example 1

As shown in fig. 1 to 4, the utility model discloses a machining center for preventing waste materials from splashing, which adopts the technical scheme that the machining center comprises a bottom plate 1, a machining table 2, a fixing frame 3, a machining head 4, a machining base 6 and a protective door 8, wherein the fixing frame 3 is arranged at the top of the bottom plate 1, the fixing frame 3 is of a U-shaped structure, the machining head 4 is arranged at the center of the fixing frame 3, the machining table 2 is arranged at the center of the upper surface of the bottom plate 1, the machining base 6 is arranged at the top of the machining table 2, the machining base 6 is positioned under the machining head 4, the protective door 8 is respectively arranged at the front side and the rear side of the fixing frame 3, and a splash-proof unit 5 is arranged at the right side of the machining table 2. Through the setting of bottom plate 1, can carry out steady support to processing platform 2 and mount 3, through the setting of processing platform 2 with mount 3, make things convenient for processing head 4 to process the work piece on the processing base 6, through the setting of guard gate 8, add man-hour to outside metal work piece at the device, can prevent effectively that piece waste material from outwards splashing.

The machining table further comprises two diversion trenches 18 and two filter screens 19, the diversion trenches 18 are respectively arranged on the left side and the right side of the machining table 2, and the filter screens 19 are respectively arranged on the tops of the diversion trenches 18. Through the setting of guiding gutter 18, can guide the splashproof liquid that splashproof unit 5 sprayed, through the setting of filter screen 19, can filter the metal debris that contain in the splashproof liquid.

Splashproof unit 5 contains liquid reserve tank 51, first connecting pipe 52, second connecting pipe 53, connecting block 54, shower nozzle 55 and water pump 56, first connecting pipe 52 is the three-way pipe, first connecting pipe 52 sets up the right side surface at mount 3, both ends communicate with the inside of guiding gutter 18 respectively about first connecting pipe 52, the through-hole that sets up on mount 3 is passed to the other one end of first connecting pipe 52 and the liquid reserve tank 51 intercommunication of setting on bottom plate 1 right side, the inside one end of liquid reserve tank 51 is provided with water pump 56, the drainage end of water pump 56 is provided with second connecting pipe 53, the other end of second connecting pipe 53 communicates with connecting block 54 that the mount 3 top set up respectively, the bottom of connecting block 54 is provided with shower nozzle 55 respectively. Through the operation of water pump 56, carry the inside liquid of liquid reserve tank 51 to connect in 54 through second connecting pipe 53, carry liquid to shower nozzle 55 by connecting block 54 again, spray the splashproof liquid to the part of processing through shower nozzle 55, thereby the piece waste material that produces when can effectively preventing the cutting outwards splashes, can effectively avoid metal dust to pollute its operational environment simultaneously, liquid after spraying then flows to in the guiding gutter 18 at both ends about processing platform 2, through first connecting pipe 52 and the inside intercommunication of guiding gutter 18, make the splashproof liquid in the guiding gutter 18 can flow back to in the liquid reserve tank 51, make the splashproof liquid can be utilized many times, thereby reduce the processing cost.

Still include first spout 10, second spout 11, first guide rail 12 and second guide rail 13, first spout 10 is provided with four groups respectively with second spout 11, and first spout 10 sets up respectively at the top and the bottom of guard gate 8 with second spout 11, first spout 10 respectively with the second guide rail 13 sliding connection that both ends set up around the mount 3 top, second spout 11 respectively with the first guide rail 12 sliding connection that both ends set up around the processing platform 2. Through the setting of first spout 10, second spout 11, first guide rail 12 and second guide rail 13, make guard gate 8 more steady when removing, set up both ends around 3 tops of mount and processing platform 2 respectively through first guide rail 12 and second guide rail 13 to prevent that the iron fillings card from influencing guard gate 8 on the guide rail and opening or close.

The safety door further comprises four first handles 7 and four observation windows 9, the four first handles 7 and the four observation windows 9 are respectively arranged, the observation windows 9 are respectively arranged in the middle of the protective door 8, and the first handles 7 are respectively and fixedly arranged on the outer side surface of the protective door 8. Through the setting of the first in command 7, make things convenient for the staff to open or close protective door 8, close the back at protective door 8, through the setting of observation window 9, make things convenient for the staff to observe the processing condition of work piece on the processing platform 2 to can prevent that piece waste material outwards splashes.

Still include clearance hole 14, shutoff stopper 15 and second handle 16, clearance hole 14 is provided with two, and clearance hole 14 bilateral symmetry respectively sets up in the left side of mount 3, and clearance hole 14 is tangent with the bottom of filter screen 19 respectively, and the inside of clearance hole 14 is threaded mounting respectively and is sealed stopper 15, and the outside surface of shutoff stopper 15 is provided with second handle 16 respectively. By rotating the second handle 16, the block 15 is taken out of the cleaning hole 14, and then the worker cleans up the debris waste on the filter net 19 by using an external cleaning brush, and by installing the block 15 in the cleaning hole 14, the splash-proof liquid is prevented from overflowing from the cleaning hole 14.

The cleaning device is characterized by further comprising two material guide plates 17, wherein the two material guide plates 17 are symmetrically arranged on the left side surface of the fixing frame 3 in a left-right mode, and the material guide plates 17 are located right below the cleaning holes 14. When the metal chips and scraps are discharged from the cleaning holes 14, the metal chips and scraps slide down the guide plate 17 to the outer collecting frame.

The working principle of the utility model is as follows: firstly, a workpiece to be processed is placed on a processing base 6, then a first handle 7 is pulled to enable a first chute 10 and a second chute 11 on a protective door 8 to respectively slide along a first guide rail 12 and a second guide rail 13, after the protective door 8 is closed, a processing head 4 processes the workpiece again, during processing, a water pump 56 is operated to convey liquid in a liquid storage tank 51 into a connecting block 54 through a second connecting pipe 53, then the liquid is conveyed to a spray head 55 through the connecting block 54, splash-proof liquid is sprayed to a part being processed through the spray head 55, so that scrap waste generated during cutting can be effectively prevented from splashing outwards, meanwhile, metal dust can be effectively prevented from polluting the working environment, the sprayed liquid flows into flow guide grooves 18 at the left end and the right end of a processing platform 2, and metal scraps contained in the splash-proof liquid can be filtered through a filter screen 19 arranged at the top of the flow guide grooves 18, through first connecting pipe 52 and inside intercommunication of guiding gutter 18, make the splashproof liquid in the guiding gutter 18 can flow back to in the liquid reserve tank 51, make the splashproof liquid can be utilized many times, thereby reduce the processing cost, when clearing up the waste material on filter screen 19, through rotatory second handle 16, will seal up and block up 15 and take out from clearance hole 14, then the staff uses outside cleaning brush, clear up the piece waste material on the filter screen 19, when the metal piece, the waste material is from clearance hole 14 outside discharge, the metal piece, the waste material is then along stock guide 17 landing to outside collection frame, through installing shutoff stopper 15 in clearance hole 14, thereby prevent that the splashproof liquid from outwards spilling over from clearance hole 14.

The circuit connections involved in the present invention are conventional means employed by those skilled in the art, can be technically inspired by limited trials, and are widely used prior art.

Components not described in detail herein are prior art.

Although the present invention has been described in detail with reference to the specific embodiments, the present invention is not limited to the above embodiments, and various changes and modifications without inventive changes may be made within the knowledge of those skilled in the art without departing from the spirit of the present invention.

Claims

1. The utility model provides a machining center that prevents waste material and splash, its characterized in that, includes bottom plate (1), processing platform (2), mount (3), processing head (4), processing base (6) and guard gate (8), the top of bottom plate (1) is provided with mount (3), mount (3) are the U-shaped structure, the center of mount (3) is provided with processing head (4), the upper surface center of bottom plate (1) is provided with processing platform (2), the top of processing platform (2) is provided with processing base (6), and processing base (6) are located processing head (4) under, both sides are provided with guard gate (8) respectively around mount (3), the right side of processing platform (2) is provided with splashproof unit (5).

2. The machining center for preventing scraps from splashing according to claim 1, wherein: still include guiding gutter (18) and filter screen (19), guiding gutter (18) are provided with two, guiding gutter (18) set up respectively in the left and right sides of processing platform (2), the top of guiding gutter (18) is provided with filter screen (19) respectively.

3. The machining center for preventing scraps from splashing according to claim 2, wherein: the splash-proof unit (5) comprises a liquid storage tank (51), a first connecting pipe (52), a second connecting pipe (53), a connecting block (54), a spray head (55) and a water pump (56), wherein the first connecting pipe (52) is a three-way pipe, the first connecting pipe (52) is arranged on the right side surface of the fixing frame (3), the left end and the right end of the first connecting pipe (52) are respectively communicated with the inside of the flow guide groove (18), the other end of the first connecting pipe (52) penetrates through a through hole formed in the fixing frame (3) and is communicated with the liquid storage tank (51) arranged on the right side of the bottom plate (1), the water pump (56) is arranged at one end in the liquid storage tank (51), the second connecting pipe (53) is arranged at the water discharging end of the water pump (56), the other end of the second connecting pipe (53) is respectively communicated with the connecting block (54) arranged at the top of the fixing frame (3), and the bottoms of the connecting blocks (54) are respectively provided with a spray head (55).

4. The machining center for preventing scraps from splashing according to claim 1, wherein: still include first spout (10), second spout (11), first guide rail (12) and second guide rail (13), first spout (10) are provided with four groups respectively with second spout (11), and first spout (10) set up respectively in the top and the bottom of guard gate (8) with second spout (11), second guide rail (13) sliding connection that first spout (10) set up with mount (3) top front and back both ends respectively, second spout (11) respectively with processing platform (2) front and back both ends set up first guide rail (12) sliding connection.

5. The machining center for preventing scraps from splashing according to claim 1, wherein: the safety door is characterized by further comprising a first handle (7) and four observation windows (9), wherein the first handle (7) and the observation windows (9) are respectively provided with four observation windows, the observation windows (9) are respectively arranged in the middle of the protective door (8), and the first handle (7) is respectively and fixedly installed on the outer side surface of the protective door (8).

6. The machining center for preventing scraps from splashing according to claim 2, wherein: still including clearance hole (14), seal up and block up (15) and second handle (16), clearance hole (14) are provided with two, clearance hole (14) bilateral symmetry respectively sets up the left side at mount (3), and clearance hole (14) are tangent with the bottom of filter screen (19) respectively, the inside difference threaded mounting of clearance hole (14) seals up and blocks up (15), the outside surface that seals up (15) is provided with second handle (16) respectively.

7. The machining center for preventing scraps from splashing according to claim 6, wherein: the cleaning device is characterized by further comprising two material guide plates (17), wherein the two material guide plates (17) are respectively arranged on the left side surface of the fixing frame (3) in a bilateral symmetry mode, and the material guide plates (17) are respectively located under the cleaning holes (14).