CN219600490U - Automatic waste collecting and compressing system - Google Patents

Abstract

The utility model discloses an automatic waste collecting and compressing system, wherein a vertical hydraulic cylinder and a horizontal hydraulic cylinder are arranged in a compressing chamber, the vertical hydraulic cylinder is arranged at the upper part of the compressing chamber, the horizontal hydraulic cylinder is arranged at one side of the compressing chamber, and piston rods of the vertical hydraulic cylinder and the horizontal hydraulic cylinder are connected with a compressing plate; a blocking plate is arranged on the other side of the compression chamber and can move up and down through hydraulic drive; a sector-shaped revolving body is arranged in the revolving pushing chamber, the sector-shaped revolving body is connected with a revolving pushing hydraulic cylinder, and the revolving pushing hydraulic cylinder can drive the sector-shaped revolving body to rotate up and down in the revolving pushing chamber; the waste outlet of the waste conveying device is communicated with the upper part of the rotary pushing chamber, and the rotary pushing chamber is also communicated with the interior of the compression chamber. By utilizing the method, the automatic collection, compression and output of the aluminum waste can be realized, the automation degree is high, the compressed aluminum waste is easier to pack and transport, the packing and transporting efficiency of the aluminum waste is improved, and the transporting cost of the aluminum waste is reduced.

Description

Automatic waste collecting and compressing system

Technical Field

The utility model relates to the technical field of aluminum can production, in particular to an automatic waste collecting and compressing system applicable to an aluminum can production process.

Background

Aluminum scraps can be generated in the process of producing aluminum cans, and the aluminum scraps have the characteristics of light weight and small volume, and are not easy to collect, pack and transport. The aluminum scraps are very sharp, and the aluminum scraps cannot be collected and packed by using the packaging bags which are easy to scratch, such as plastic, cloth and the like, and if the aluminum scraps are collected and packed by using the metal container, the metal container is heavy, the occupied space is large, the capability of transporting the aluminum scraps is limited, and the aluminum scraps are not economical and practical.

In long distance transportation, the aluminum scraps occupy a large transportation space without compression transportation, so that the transportation cost is increased, the economic benefit is reduced, scattered aluminum scraps are transported, the possibility of scattering is provided, and the extra workload is added to the transportation.

Disclosure of Invention

In view of the shortcomings of the prior art, the present utility model is directed to an automatic waste collection compression system.

In order to achieve the above purpose, the present utility model adopts the following technical scheme:

an automatic aluminum waste collecting and compressing system is characterized by comprising an aluminum waste conveying device, a rotary pushing chamber, a compressing chamber and a blocking plate; the compression chamber is internally provided with a vertical hydraulic cylinder and a transverse hydraulic cylinder, the vertical hydraulic cylinder is arranged at the upper part of the compression chamber, the transverse hydraulic cylinder is arranged at one side of the compression chamber, and piston rods of the vertical hydraulic cylinder and the transverse hydraulic cylinder are connected with a compression plate; the other side of the compression chamber is provided with the blocking plate which can move up and down through hydraulic drive; a sector-shaped revolving body is arranged in the revolving pushing chamber, the sector-shaped revolving body is connected with a revolving pushing hydraulic cylinder, and the revolving pushing hydraulic cylinder can drive the sector-shaped revolving body to rotate up and down in the revolving pushing chamber; the waste outlet of the waste conveying device is communicated with the upper part of the rotary pushing chamber, and the rotary pushing chamber is also communicated with the interior of the compression chamber.

Further, the vertical hydraulic cylinder and the horizontal hydraulic cylinder adopt a double-shaft vertical hydraulic cylinder and a double-shaft horizontal hydraulic cylinder respectively.

Further, the aluminum waste conveying device comprises a fan, a conveying pipeline, a separator stack, a balance fan, an exhaust pipe, a storage bin and a weight sensor; the fan is communicated with the conveying pipeline, the conveying pipeline is communicated with the inlet of the separator stack, the bottom waste outlet of the separator stack is communicated with the top inlet of the storage bin, the side gas outlet of the separator stack is communicated with the balance fan, and the balance fan is communicated with the exhaust pipe; the outer bottom of the storage bin is uniformly provided with a plurality of weight sensors; the bottom outlet of the storage bin is communicated with a separating funnel, and the bottom outlet of the storage bin is separated from the separating funnel through an automatic opening and closing door; the separator stack is internally provided with a sloping plate sloping towards the bottom waste outlet.

Still further, be provided with the muffler between balanced fan and the blast pipe.

Further, the weight sensor comprises four corners which are uniformly distributed at the outer bottom of the storage bin.

Further, the material separating funnel comprises a first material separating funnel and a second material separating funnel, two bottom outlets are correspondingly arranged at the bottom of the storage bin and are respectively communicated with the first material separating funnel and the second material separating funnel, and the two bottom outlets are respectively separated from the first material separating funnel and the second material separating funnel through automatic opening and closing doors; the first material separating funnel and the second material separating funnel are respectively communicated with a rotary pushing chamber, each rotary pushing chamber is respectively communicated with a compression chamber, and each compression chamber is provided with a vertical hydraulic cylinder, a horizontal hydraulic cylinder and a blocking plate.

The utility model has the beneficial effects that: by utilizing the method, the automatic collection, compression and output of the aluminum waste can be realized, the automation degree is high, the compressed aluminum waste is easier to pack and transport, the packing and transporting efficiency of the aluminum waste is improved, and the transporting cost of the aluminum waste is reduced.

Drawings

FIG. 1 is a schematic front view of an automatic aluminum scrap collecting and compacting system in accordance with an embodiment of the present utility model;

FIG. 2 is a schematic front view of an automatic aluminum scrap collecting and compressing system (multiple systems combined) according to an embodiment of the present utility model;

fig. 3 is a schematic perspective view of an automatic aluminum scrap collecting and compressing system (multiple systems combined) according to an embodiment of the utility model.

Fig. 4 is a schematic diagram showing a specific connection between the rotary pushing chamber and the compression chamber in an embodiment of the present utility model.

Detailed Description

The present utility model will be further described with reference to the accompanying drawings, and it should be noted that, while the present embodiment provides a detailed implementation and a specific operation process on the premise of the present technical solution, the protection scope of the present utility model is not limited to the present embodiment.

The embodiment provides an automatic aluminum waste collecting and compressing system, which is characterized in that as shown in figures 1-4, an aluminum waste conveying device 1, a rotary pushing chamber 2, a compressing chamber 3 and a blocking plate 4; a vertical hydraulic cylinder 5 and a horizontal hydraulic cylinder 6 are arranged in the compression chamber 3, the vertical hydraulic cylinder 5 is arranged at the upper part of the compression chamber 3, the horizontal hydraulic cylinder 6 is arranged at one side of the compression chamber 3, and piston rods of the vertical hydraulic cylinder 5 and the horizontal hydraulic cylinder 6 are connected with a compression plate; the other side of the compression chamber 3 is provided with the blocking plate 4, and the blocking plate 4 can move up and down by hydraulic drive; a sector-shaped rotary body 7 is arranged in the rotary pushing chamber 2, the sector-shaped rotary body 7 is connected with a rotary pushing hydraulic cylinder 8, and the rotary pushing hydraulic cylinder 8 can drive the sector-shaped rotary body 7 to rotate up and down in the rotary pushing chamber 2; the waste outlet of the waste conveying device 1 is communicated with the upper part of the rotary pushing chamber 2, and the rotary pushing chamber 2 is also communicated with the interior of the compression chamber 3.

In this embodiment, the vertical hydraulic cylinder 5 and the horizontal hydraulic cylinder 6 are a biaxial vertical hydraulic cylinder and a biaxial horizontal hydraulic cylinder, respectively.

The working process of the automatic aluminum waste collecting and compressing system is as follows: after the aluminum scraps reach the rotary pushing chamber through the aluminum scraps conveying device, the rotary pushing hydraulic cylinder 8 is utilized to push the sector-shaped rotary body to rotate upwards, the aluminum scraps in the rotary pushing chamber are pushed into the compression chamber, and the sector-shaped rotary body rotates to return to an initial working position after the pushing is finished. The vertical hydraulic cylinder pushes the compression plate connected with the vertical hydraulic cylinder to compress the aluminum waste downwards, the aluminum waste is compressed in the vertical direction, then the compression plate of the vertical hydraulic cylinder is lifted to the highest position, at the moment, the compression plate connected with the horizontal hydraulic cylinder is driven to extend towards the blocking plate, the blocking plate and the compression plate connected with the horizontal hydraulic cylinder jointly act, and the compression in the horizontal direction of the aluminum waste is completed. After compression is completed, the blocking plate moves upwards through hydraulic drive, the transverse hydraulic cylinder continues to extend towards the blocking plate until the compressed aluminum waste is pushed out of the compression chamber, at the moment, the vertical hydraulic cylinder and the transverse hydraulic cylinder move back to the initial working position, and the blocking plate moves downwards to the initial working position, so that the whole compression work is completed.

In this embodiment, as shown in fig. 3, the aluminum scrap conveying apparatus includes a blower 100, a conveying pipe 101, a separator stack 102, a balance blower 103, an exhaust pipe 104, a storage bin 105, and a weight sensor 106; the fan 100 is communicated with the conveying pipeline 101, the conveying pipeline 101 is communicated with an inlet of the separator stack 102, a bottom waste outlet of the separator stack 102 is communicated with a top inlet of the storage bin 105, a side gas outlet of the separator stack 102 is communicated with the balance fan 103, and the balance fan 103 is communicated with the exhaust pipe 104; the outer bottom of the storage bin 105 is uniformly provided with a plurality of weight sensors 106; the bottom outlet of the storage bin 105 is communicated with a separating funnel, and the bottom outlet of the storage bin 105 is separated from the separating funnel through an automatic opening and closing door (not shown); the separator stack 102 is internally provided with a sloping plate sloping towards the bottom waste outlet.

It should be noted that the separator stack is equivalent to filtering, when the pop can waste materials extracted by the fan pass through the separator stack, the pop can waste materials fall into the storage bin along the inclined plate under the action of gravity, and air is discharged through the exhaust pipe.

The fan is connected to the aluminum waste storage place in an opposite mode through a pipeline, and the pop can waste is sucked out to the conveying pipeline through the fan and enters the separator stack; aluminum waste enters the storage bin through the separator stack. The storage bin continuously stores aluminum waste, when the average value result of the weight values sensed by the weight sensors reaches a set weight value, the corresponding automatic opening and closing door is controlled to be opened, and the aluminum waste enters the material distributing hopper and enters the rotary pushing chamber through the material distributing hopper. The gas is discharged from the exhaust pipeline through the balance fan. The balance fan is used for balancing the pressure in the storage bin, so that air passing through the separator stack can be discharged through the exhaust pipe quickly.

Further, in the present embodiment, a muffler 107 is provided between the balance fan 103 and the exhaust pipe 104. The muffler can play a role in reducing noise. Through above-mentioned automatic conveyor of aluminium waste, can realize the automatic feeding of aluminium waste and add up weighing and divide the heap, the aluminium waste after dividing the heap once only gets into the compression room and compresses.

Further, in this embodiment, the weight sensor 106 includes four corners uniformly disposed at the outer bottom of the storage bin.

In this embodiment, the separating funnel includes a first separating funnel 108 and a second separating funnel 109, two bottom outlets are correspondingly disposed at the bottom of the storage bin 105 and are respectively communicated with the first separating funnel 108 and the second separating funnel 109, and the two bottom outlets are respectively separated from the first separating funnel 108 and the second separating funnel 109 by an automatic opening and closing door; the first material separating funnel 108 and the second material separating funnel 109 are respectively communicated with one rotary pushing chamber 2, each rotary pushing chamber 2 is respectively communicated with one compression chamber 3, and each compression chamber 3 is provided with a vertical hydraulic cylinder 5, a horizontal hydraulic cylinder 6 and a blocking plate 4. Through setting up two feed hoppers and two sets of gyration pushing chamber and compression room equipment that correspond, can be when one set of gyration pushing chamber and compression room work, send into another set of gyration pushing chamber and compression room in with the aluminium waste that reaches the default weight value through another feed hopper, two sets of equipment work in turn, shortens latency, improves the compression efficiency of aluminium waste.

In practical application, as shown in fig. 2-3, multiple sets of systems can be connected in series, and two adjacent sets of systems share a separating funnel.

Various modifications and variations of the present utility model will be apparent to those skilled in the art in light of the foregoing teachings and are intended to be included within the scope of the following claims.

Claims (6)

1. The automatic waste collecting and compressing system is characterized by comprising an aluminum waste conveying device, a rotary pushing chamber, a compressing chamber and a blocking plate; the compression chamber is internally provided with a vertical hydraulic cylinder and a transverse hydraulic cylinder, the vertical hydraulic cylinder is arranged at the upper part of the compression chamber, the transverse hydraulic cylinder is arranged at one side of the compression chamber, and piston rods of the vertical hydraulic cylinder and the transverse hydraulic cylinder are connected with a compression plate; the other side of the compression chamber is provided with the blocking plate which can move up and down through hydraulic drive; a sector-shaped revolving body is arranged in the revolving pushing chamber, the sector-shaped revolving body is connected with a revolving pushing hydraulic cylinder, and the revolving pushing hydraulic cylinder can drive the sector-shaped revolving body to rotate up and down in the revolving pushing chamber; the waste outlet of the waste conveying device is communicated with the upper part of the rotary pushing chamber, and the rotary pushing chamber is also communicated with the interior of the compression chamber.

2. The automatic scrap collecting and compressing system of claim 1, wherein said vertical and horizontal cylinders are dual-axis vertical and horizontal cylinders, respectively.

3. The automatic scrap collecting and compacting system of claim 1 wherein the aluminum scrap transfer device includes a blower, a transfer conduit, a separator stack, a balancing blower, an exhaust pipe, a storage bin, and a weight sensor; the fan is communicated with the conveying pipeline, the conveying pipeline is communicated with the inlet of the separator stack, the bottom waste outlet of the separator stack is communicated with the top inlet of the storage bin, the side gas outlet of the separator stack is communicated with the balance fan, and the balance fan is communicated with the exhaust pipe; the outer bottom of the storage bin is uniformly provided with a plurality of weight sensors; the bottom outlet of the storage bin is communicated with a separating funnel, and the bottom outlet of the storage bin is separated from the separating funnel through an automatic opening and closing door; the separator stack is internally provided with a sloping plate sloping towards the bottom waste outlet.

4. The automatic waste collection compression system of claim 3, wherein a muffler is disposed between the balancing fan and the exhaust pipe.

5. The automatic waste collection and compression system according to claim 3, wherein the weight sensors comprise four weight sensors uniformly arranged at four corners of the outer bottom of the storage bin.

6. The automatic waste collection and compression system according to claim 3, wherein the separating hopper comprises a first separating hopper and a second separating hopper, two bottom outlets are correspondingly arranged at the bottom of the storage bin and are respectively communicated with the first separating hopper and the second separating hopper, and the two bottom outlets are respectively separated from the first separating hopper and the second separating hopper through automatic opening and closing doors; the first material separating funnel and the second material separating funnel are respectively communicated with a rotary pushing chamber, each rotary pushing chamber is respectively communicated with a compression chamber, and each compression chamber is provided with a vertical hydraulic cylinder, a horizontal hydraulic cylinder and a blocking plate.