CN219507959U

CN219507959U - Even treater of cooling based on hardware heat treatment

Info

Publication number: CN219507959U
Application number: CN202320699109.3U
Authority: CN
Inventors: 吴继稳
Original assignee: Shanghai Shunke Mould Technology Co ltd
Current assignee: Shanghai Shunke Mould Technology Co ltd
Priority date: 2023-04-03
Filing date: 2023-04-03
Publication date: 2023-08-11
Anticipated expiration: 2033-04-03

Abstract

The utility model relates to the technical field of heat treatment, in particular to a processor based on uniform cooling for hardware heat treatment. The technical proposal comprises: the cooling device comprises a box body, a cooling liquid box and a heat recovery box, wherein a gas pipe extending to the inside is fixedly arranged at the top of the box body, a fan is fixedly arranged at the bottom of the gas pipe, the heat recovery box is fixedly arranged at one side of the fan, and a heat exchange pipe extending to the outside is fixedly arranged in the heat recovery box. According to the utility model, the fan is electrified to operate to generate suction force, the high-temperature vapor in the box body is pumped into the heat recovery box through the gas transmission pipe, meanwhile, cold water is connected to one end of the heat exchange pipe, the high-temperature vapor heats the cold water in the heat exchange pipe, and the heated hot water flows out through the other end of the heat exchange pipe, so that the heat recovery function is realized, the energy-saving and environment-friendly performance of the device is improved, the problem of waste heat pollution caused by the fact that the high-temperature vapor is discharged into the working environment is avoided, and the safety of the working environment is ensured.

Description

Even treater of cooling based on hardware heat treatment

Technical Field

The utility model relates to the technical field of heat treatment, in particular to a processor based on uniform cooling for heat treatment of hardware.

Background

The heat treatment of hardware products generally comprises three processes of heating, heat preservation and cooling, sometimes only comprises two processes of heating and cooling, the cooling mode of the casting after heat preservation is different due to different processes, mainly the cooling speed is controlled, the cooling speed of general annealing is slowest, the normalizing cooling speed is faster, the quenching cooling speed is faster, when the workpiece is cooled, the cooling speed of each part of the workpiece needs to be ensured to be uniform, wherein the application number is CN112813240B, the uniform cooling device for heat treatment is disclosed, the defects that the cooling uniformity of each part of the workpiece cannot be ensured are overcome, the uniform cooling device for heat treatment disclosed by the application number is CN209890664U is found through further searching, the technical defects that the cooling uniformity of the product is not uniform and the like are really overcome through the specific technical structure, and the uniform cooling device with similar structure has a plurality of defects during practical use, such as: the device has the advantages that the device does not have the function of recovering heat, so that a large amount of heat energy is lost, the energy loss is caused, the energy-saving and environment-friendly performance of the device is reduced, the device does not have the function of recovering cooling liquid, a large amount of cooling liquid is accumulated in the device, the cooling liquid is not beneficial to the recycling of workers, the production cost is increased, and a processor based on uniform cooling for hardware heat treatment is required to be designed.

Disclosure of Invention

The utility model aims to provide a processor based on uniform cooling for heat treatment of hardware, so as to solve the problems in the prior art.

In order to achieve the above purpose, the present utility model provides the following technical solutions: the utility model provides a treater based on hardware heat treatment is with cooling evenly, includes box, cooling liquid case and heat recovery case, box top fixed mounting has the gas-supply pipe that extends to inside, gas-supply pipe bottom fixed mounting has the fan, fan one side fixed mounting has the heat recovery case, the gas vent has been seted up at heat recovery case top, heat recovery case internally mounted extends to the heat exchange tube in the outside, the bottom fixed mounting of box inside has the ponding dish, the drainage groove has been seted up at ponding dish top, the drain hole has been seted up to the box opposite side, drain hole opposite side fixed mounting has the honeycomb duct, honeycomb duct bottom fixed mounting has the cooling liquid case, bottom half fixed mounting has the mounting panel, the carousel is installed through the pivot at the mounting panel top, carousel top fixed mounting has the centre gripping subassembly.

The fan is electrified to operate to generate suction, high-temperature vapor in the box body is pumped into the heat recovery box through the gas transmission pipe, meanwhile, one end of the heat exchange pipe is connected with cold water, the heated hot water flows out through the other end of the heat exchange pipe to recover heat, the energy-saving and environment-friendly performance of the device is improved, the problem of waste heat pollution caused by direct discharge of the high-temperature vapor into the working environment is solved, the safety of the working environment is ensured, the drainage is performed on cooling water falling on the surface of the water accumulation plate through the drainage groove, the cooling water flows back into the cooling liquid box through the drainage pipe after being converged at the drainage hole, the function of recovering the cooling liquid is realized, the consumption speed of the cooling liquid is reduced, and the cooling liquid is recycled by workers.

Preferably, the top of the box body is fixedly provided with a temperature sensor extending to the inside, one side of the box body is fixedly provided with a controller, and the front surface of the box body is provided with two groups of door bodies through hinges. The inside temperature of box can be monitored through temperature sensor to pass through the wire with the monitoring result and transmit to the controller and show through the display screen, the staff of being convenient for looks over the inside temperature of box, receive high temperature vapor's injury when preventing that the staff from opening the door body, the controller passes through wire and temperature sensor, speed governing motor, water pump, fan electric connection, the staff of being convenient for is to the use of device, through opening the door body, the staff of being convenient for changes the work piece.

Preferably, the bottom of the mounting plate is fixedly provided with a speed regulating motor, and the outer side of the speed regulating motor is fixedly provided with a protective cover. The rotating shaft can be driven to rotate through the energizing operation of the speed regulating motor, the rotating shaft drives the turntable to rotate, the rotating turntable drives the workpiece clamped by the clamping assembly to rotate, each part of the workpiece is convenient to be cooled by contact with water mist, the speed regulating motor can be protected through the protective cover, and the speed regulating motor is prevented from being damaged by external force and dust in the working process.

Preferably, the sealing sleeve is fixedly arranged in the box body at the top of the mounting plate, the rotating shaft is sleeved in the sealing sleeve, the bottom of the rotating shaft is connected with the output end of the speed regulating motor, and the top of the rotating disc is provided with the sliding groove. Can protect the pivot through the seal cover, avoid the pivot to receive external force destruction in the course of the work, can drive the pivot rotation through the motor circular telegram operation of speed governing, rotatory pivot drives the carousel rotation, and rotatory carousel drives the work piece of clamping assembly centre gripping and rotates, can guide and inject the orbit that the grip block moved when using through the spout, is convenient for adjust the grip block and carries out the centre gripping to the work piece.

Preferably, the clamping assembly comprises a clamping plate, an adjusting screw is arranged on one side of the clamping plate through a shaft seat, and a threaded sleeve seat is arranged at the top of the turntable on the outer side of the adjusting screw. Work pieces at the top of the turntable can be clamped through the cooperation of the two groups of clamping plates, the work pieces are prevented from moving when rotating, the clamping plates can be driven to horizontally move through screwing the adjusting screw, workers can conveniently adjust the distance between the two groups of clamping plates according to the size of the work pieces, the moving direction of the adjusting screw can be limited through the threaded sleeve seat, and dislocation of the adjusting screw during moving is avoided.

Preferably, the box is inside fixed mounting has the shunt tubes, and shunt tubes bottom fixed mounting has two sets of atomizer, and coolant tank inside fixed mounting has the filtration box, and coolant tank one side fixed mounting has the water pump, and the water pump output passes through the connecting pipe and is connected with the shunt tubes input. Suction force can be generated through the water pump electrifying operation, cooling liquid inside a cooling liquid tank is conveniently conveyed to the inside of the split pipe through the connecting pipe, water can be conveyed to the inside of the two groups of atomizing nozzles through the split pipe, the cooling liquid can be atomized and sprayed out through the atomizing nozzles, the cooling area is increased, the workpiece is conveniently and uniformly cooled, the cooling liquid flowing out of the guide pipe can be filtered through the filtering box, impurities and the cooling liquid are prevented from being mixed, and damage is caused to the water pump.

Compared with the prior art, the utility model has the beneficial effects that:

the fan is electrified to operate to generate suction, high-temperature vapor in the box body is pumped into the heat recovery box through the gas transmission pipe, meanwhile, one end of the heat exchange pipe is connected with cold water, the cold water in the heat exchange pipe is heated by the high-temperature vapor, the heated hot water flows out through the other end of the heat exchange pipe, the heat recovery function is realized, the energy-saving and environment-friendly performance of the device is improved, the problem of waste heat pollution caused by direct discharge of the high-temperature vapor into the working environment is avoided, and the safety of the working environment is ensured.

The cooling water falling on the surface of the water accumulation disc is drained through the drainage groove, so that the cooling water flows back into the cooling liquid tank through the drainage pipe after being gathered in the drainage hole, the function of recycling the cooling liquid is realized, the consumption speed of the cooling liquid is reduced, and the cooling liquid can be recycled by workers.

Drawings

FIG. 1 is a schematic view of the front internal structure of the present utility model;

FIG. 2 is a schematic diagram of the front structure of the present utility model;

FIG. 3 is a schematic view of a part of a clamping assembly according to the present utility model;

fig. 4 is a schematic view of a partial structure of the water accumulation tray of the present utility model.

In the figure: 1. a case; 101. a temperature sensor; 102. a controller; 103. a water discharge hole; 104. a door body; 2. a mounting plate; 201. a rotating shaft; 202. a turntable; 203. a chute; 204. sealing sleeve; 205. a speed regulating motor; 3. a clamping assembly; 301. a clamping plate; 302. adjusting a screw; 303. a threaded sleeve seat; 4. a water accumulation plate; 401. a flow guiding pipe; 402. a filter box; 403. drainage grooves; 5. a cooling liquid tank; 501. a water pump; 502. a connecting pipe; 503. a shunt; 504. an atomizing nozzle; 6. a heat recovery tank; 601. a gas pipe; 602. a blower; 603. an exhaust port; 604. a heat exchange tube.

Detailed Description

The technical scheme of the utility model is further described below with reference to the attached drawings and specific embodiments.

Example 1

As shown in fig. 1, fig. 2, fig. 3 and fig. 4, the utility model provides a treater based on uniform cooling for heat treatment of hardware, which comprises a box body 1, a cooling liquid tank 5 and a heat recovery tank 6, wherein a gas pipe 601 extending to the inside is fixedly arranged at the top of the box body 1, a fan 602 is fixedly arranged at the bottom of the gas pipe 601, a heat exchange pipe 604 extending to the outside is fixedly arranged at one side of the fan 602, an exhaust port 603 is arranged at the top of the heat recovery tank 6, a water collecting disc 4 is fixedly arranged at the bottom of the inside of the box body 1, a drainage groove 403 is arranged at the top of the water collecting disc 4, a drainage hole 103 is arranged at the other side of the box body 1, a diversion pipe 401 is fixedly arranged at the other side of the drainage hole 103, a cooling liquid tank 5 is fixedly arranged at the bottom of the diversion pipe 401, two groups of atomizing nozzles 504 are fixedly arranged at the bottom of the diversion pipe 503, a water pump 501 is fixedly arranged at one side of the cooling liquid tank 5, the output end of the water pump 501 is connected with the input end of the diversion pipe 503 through the fan 502, a mounting plate 2 is fixedly arranged at the bottom of the box body 1, a motor mounting plate 205 is fixedly arranged at the bottom of the motor mounting plate 2, a shaft seat 205 is fixedly arranged at the bottom of the mounting plate 205, a motor mounting plate 205 is fixedly arranged at the top of the mounting plate 2 is fixedly arranged at the top of the rotary shaft seat 201 and is fixedly connected with a rotary shaft seat 201, and is fixedly arranged at the top of the rotary shaft seat 201 and is fixedly arranged at the rotary shaft 201.

The working principle of the processor based on embodiment 1 and uniform cooling for heat treatment of hardware is as follows: the workpiece after heat treatment is placed on the turntable 202, the clamping plates 301 are driven to horizontally move through the screwing adjusting screw 302, a worker can conveniently adjust the distance between the two groups of clamping plates 301 according to the size of the workpiece, the workpiece at the top of the turntable 202 can be clamped through the matching of the two groups of clamping plates 301, the workpiece is prevented from moving during rotation, the water pump 501 is electrified to operate to generate suction force, cooling liquid in the cooling liquid tank 5 is conveyed to the inside of the split pipe 503 through the connecting pipe 502, water can be conveyed to the inside of the two groups of atomizing nozzles 504 through the split pipe 503, the cooling liquid is sprayed out to cool the workpiece after being atomized by the two groups of atomizing nozzles 504, meanwhile, the rotating shaft 201 is driven to rotate after the speed adjusting motor 205 is electrified to drive the rotating shaft 201 to rotate, and the rotating turntable 202 drives the workpiece clamped by the clamping assembly 3 to rotate, so that the cooling area is increased.

The workpiece is convenient to cool through uniform contact between each part of the workpiece and the water mist, the water mist is enabled to be changed into high-temperature water vapor after being contacted with the high-temperature workpiece, the fan 602 is electrified to operate to generate suction force, the high-temperature water vapor in the box body 1 is pumped into the heat recovery box 6 through the gas transmission pipe 601, meanwhile, cold water is connected to one end of the heat exchange pipe 604, the high-temperature water vapor heats the cold water in the heat exchange pipe 604, the heated hot water flows out through the other end of the heat exchange pipe 604, cooled air is discharged through the air outlet 603, the energy-saving and environment-friendly performance of the device is improved, meanwhile, the problem of waste heat pollution caused by direct discharge of the high-temperature water vapor into the working environment is avoided, the cooling liquid falling on the surface of the water accumulation disc 4 is led through the drainage groove 403, after the cooling liquid is converged at the drainage hole 103, the cooling liquid flows back into the cooling liquid box 5 through the drainage pipe 401, the cooling liquid is recovered, the consumption speed of the cooling liquid is reduced, the rotating shaft 201 can be protected through the sealing sleeve 204, and the rotating shaft 201 is prevented from being damaged by external force in the working process.

Example two

As shown in fig. 1, 2 and 3, the present utility model provides a processor for heat treatment of hardware with uniform cooling, which further includes: the top of the box body 1 is fixedly provided with a temperature sensor 101 which extends to the inside, one side of the box body 1 is fixedly provided with a controller 102, the front surface of the box body 1 is provided with two groups of door bodies 104 through hinges, the outer side of a speed regulating motor 205 is fixedly provided with a protective cover, the top of a rotary table 202 is provided with a sliding groove 203, the top of the rotary table 202 at the outer side of a regulating screw 302 is provided with a threaded sleeve seat 303, and the inside of a cooling liquid tank 5 is fixedly provided with a filter box 402.

In this embodiment, as shown in fig. 1 and fig. 2, the temperature inside the box body 1 can be monitored by the temperature sensor 101, and the monitoring result is transmitted to the controller 102 through a wire to be displayed through a display screen, so that a worker can conveniently check the temperature inside the box body 1, the worker is prevented from being injured by high-temperature vapor when opening the door body 104, the controller 102 is electrically connected with the temperature sensor 101, the speed regulating motor 205, the water pump 501 and the fan 602 through wires, the use of the device by the worker is facilitated, and the replacement of a workpiece by the worker is facilitated by opening the door body 104; as shown in fig. 1, 2 and 3, the speed regulating motor 205 can be protected by a protective cover, so that the speed regulating motor 205 is prevented from being damaged by external force and dust in the working process; as shown in fig. 1, 2, 3 and 4, the track of the clamping plate 301 can be guided and limited during use through the sliding groove 203, so that the clamping plate 301 can be adjusted to clamp a workpiece conveniently; as shown in fig. 1 and 3, the moving direction of the adjusting screw 302 can be limited by the threaded socket 303, so that the adjusting screw 302 is prevented from being misplaced when moving; as shown in fig. 2, the cooling liquid flowing out of the flow guide pipe 401 can be filtered by the filter box 402, so that the mixing of impurities and the cooling liquid is prevented, and the damage to the water pump 501 is prevented.

The above-described embodiments are merely a few preferred embodiments of the present utility model, and many alternative modifications and combinations of the above-described embodiments will be apparent to those skilled in the art based on the technical solutions of the present utility model and the related teachings of the above-described embodiments.

Claims

1. Even treater of cooling based on hardware heat treatment, including box (1), coolant tank (5) and heat recovery case (6), its characterized in that: the utility model discloses a water heater, including box (1), drain hole (103) are seted up at box (1) top fixed mounting, gas-supply pipe (601) that extends to inside, gas-supply pipe (601) bottom fixed mounting has fan (602), fan (602) one side fixed mounting has heat recovery case (6), gas vent (603) have been seted up at heat recovery case (6) top, heat exchange tube (604) that heat recovery case (6) inside fixed mounting extends to the outside, water collecting tray (4) have been fixedly mounted to box (1) inside bottom, drainage groove (403) have been seted up at water collecting tray (4) top, drain hole (103) opposite side fixed mounting has honeycomb duct (401), honeycomb duct (401) bottom fixed mounting has cooling liquid tank (5), box (1) bottom fixed mounting has mounting board (2), carousel (202) are installed through pivot (201) at mounting board (2) top, carousel (202) top fixed mounting has centre gripping subassembly (3).

2. The uniformly cooled processor for heat treating hardware according to claim 1, wherein: the intelligent cabinet temperature control device is characterized in that a temperature sensor (101) extending to the inside is fixedly arranged at the top of the box body (1), a controller (102) is fixedly arranged at one side of the box body (1), and two groups of door bodies (104) are arranged on the front face of the box body (1) through hinges.

3. The uniformly cooled processor for heat treating hardware according to claim 1, wherein: the bottom of the mounting plate (2) is fixedly provided with a speed regulating motor (205), and the outer side of the speed regulating motor (205) is fixedly provided with a protective cover.

4. The uniformly cooled processor for heat treating hardware according to claim 1, wherein: the box (1) inside fixed mounting in mounting panel (2) top has seal cover (204), and pivot (201) cup joints inside seal cover (204), and the bottom of pivot (201) is connected with the output of speed governing motor (205), and spout (203) have been seted up at carousel (202) top.

5. The uniformly cooled processor for heat treating hardware according to claim 1, wherein: the clamping assembly (3) comprises a clamping plate (301), an adjusting screw (302) is installed on one side of the clamping plate (301) through a shaft seat, and a threaded sleeve seat (303) is installed on the top of the turntable (202) on the outer side of the adjusting screw (302).

6. The uniformly cooled processor for heat treating hardware according to claim 1, wherein: the novel cooling device is characterized in that a shunt tube (503) is fixedly installed inside the box body (1), two groups of atomizing spray heads (504) are fixedly installed at the bottom of the shunt tube (503), a filter box (402) is fixedly installed inside the cooling liquid box (5), a water pump (501) is fixedly installed on one side of the cooling liquid box (5), and the output end of the water pump (501) is connected with the input end of the shunt tube (503) through a connecting pipe (502).