CN205092460U - Refrigeration air supply and air volume adjusting device of semiconductor refrigeration cooling dust -protection type switch board - Google Patents
Refrigeration air supply and air volume adjusting device of semiconductor refrigeration cooling dust -protection type switch board Download PDFInfo
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Abstract
半导体制冷降温防尘型配电柜的制冷送风及风量调节装置,包括制冷送风机构,制冷送风机构包括涡轮风机、壳体和半导体制冷片,半导体制冷片设在壳体内,半导体制冷片的制冷面连接有位于壳体内的内散热片,半导体制冷片的制热面连接有伸出壳体的外散热片,壳体外设有对外散热片进行散热的散热风扇,壳体的一侧与涡轮风机的出风口连接,壳体的另一侧连接有导风罩,导风罩的出口连接有柔性软管,柔性软管上设有钳式风速调节机构。本实用新型结构简单、易于操作、散热效果好、耗能小、可靠性强、防尘效果好,通过多重调节送风量大小的结构以使柜体内电气元件保持良好工作状态的温度,从而延长电气元件的使用寿命。
The cooling air supply and air volume adjustment device of the semiconductor refrigeration cooling and dustproof power distribution cabinet, including the cooling air supply mechanism. The cooling surface of the semiconductor cooling fin is connected with the inner cooling fin located in the housing, the heating surface of the semiconductor cooling fin is connected with the outer cooling fin protruding from the housing, and the outer cooling fan is provided outside the housing to dissipate heat from the outer cooling fin, and one side of the housing is connected to the outer cooling fin. The air outlet of the turbo blower is connected, the other side of the housing is connected with a wind guide cover, the outlet of the wind guide cover is connected with a flexible hose, and the flexible hose is provided with a clamp-type wind speed adjustment mechanism. The utility model has the advantages of simple structure, easy operation, good heat dissipation effect, low energy consumption, strong reliability, and good dustproof effect. The utility model can maintain the temperature of the electrical components in a good working state through multiple adjustments of the air supply volume, thereby prolonging the Service life of electrical components.
Description
技术领域 technical field
本实用新型涉及一种电气设备,尤其涉及一种半导体制冷降温防尘型配电柜的制冷送风及风量调节装置。 The utility model relates to an electrical device, in particular to a refrigeration air supply and air volume adjustment device for a semiconductor refrigeration cooling and dustproof power distribution cabinet.
背景技术 Background technique
配电柜是配电系统的末级设备,是电动机控制中心的统称。配电柜内安装的电气元件发热产生的热量需要不间断排出,以保证电气元件的正常运行。目前,配电柜内电气元件进行散热所采用的方式及结构具有以下缺陷:1、由于配电柜一般都是高度较高,采用竖向通风,风路较长,风路末端的冷风已被加热,因此配电柜内的温度仍然较高,散热效果差,导致电气元件使用寿命缩短;2、风路进风口处灰尘较多,使进入到配电柜内风携带较多的灰尘;3、电气元件长期使用后,在电气元件的凹陷处、不规则的凸出处等部位易积聚灰尘,降低电气元件使用寿命,形成安全隐患(有可能造成短路);4、风路的风量没有设置调节机构,耗能较大,冷却散热效率低。 The power distribution cabinet is the final equipment of the power distribution system, and it is the general name of the motor control center. The heat generated by the electrical components installed in the power distribution cabinet needs to be discharged continuously to ensure the normal operation of the electrical components. At present, the heat dissipation method and structure of the electrical components in the power distribution cabinet have the following defects: 1. Since the power distribution cabinets are generally high in height, vertical ventilation is adopted, the air path is long, and the cold air at the end of the air path has been blocked. Heating, so the temperature in the power distribution cabinet is still high, and the heat dissipation effect is poor, resulting in shortened service life of electrical components; 2. There is more dust at the air inlet of the air duct, so that the wind entering the power distribution cabinet carries more dust; 3. 1. After the electrical components are used for a long time, dust is easy to accumulate in the depressions and irregular protrusions of the electrical components, which reduces the service life of the electrical components and forms a safety hazard (possibly causing a short circuit); 4. The air volume of the air circuit is not adjusted. Mechanism, large energy consumption, low cooling efficiency.
实用新型内容 Utility model content
本实用新型为了解决现有技术中的不足之处,提供一种冷却效果好、冷却风量大小可调节、冷却风中携带灰尘少、耗能小、冷却散热效率高的半导体制冷降温防尘型配电柜的制冷送风及风量调节装置。 In order to solve the deficiencies in the prior art, the utility model provides a semi-conductor cooling and dust-proof cooling device with good cooling effect, adjustable cooling air volume, less dust carried in the cooling air, low energy consumption, and high cooling and heat dissipation efficiency. Cooling air supply and air volume adjustment device for electric cabinets.
为解决上述技术问题,本实用新型采用如下技术方案:半导体制冷降温防尘型配电柜的制冷送风及风量调节装置,包括制冷送风机构,制冷送风机构包括涡轮风机、壳体和半导体制冷片,半导体制冷片设在壳体内,半导体制冷片的制冷面连接有位于壳体内的内散热片,半导体制冷片的制热面连接有伸出壳体的外散热片,壳体外设有对外散热片进行散热的散热风扇,壳体的一侧与涡轮风机的出风口连接,壳体的另一侧连接有导风罩,导风罩的出口连接有柔性软管,柔性软管上设有钳式风速调节机构; In order to solve the above technical problems, the utility model adopts the following technical scheme: the cooling air supply and air volume adjustment device of the semiconductor refrigeration cooling and dustproof power distribution cabinet includes a cooling air supply mechanism, and the cooling air supply mechanism includes a turbo fan, a casing and a semiconductor The refrigerating sheet, the semiconductor refrigerating sheet is arranged in the housing, the cooling surface of the semiconductor refrigerating sheet is connected with the inner cooling fin located in the casing, the heating surface of the semiconductor refrigerating sheet is connected with the outer cooling fin protruding from the casing, and the outer casing is provided with an external cooling fin. A heat dissipation fan for cooling fins, one side of the casing is connected to the air outlet of the turbo fan, the other side of the casing is connected to a wind guide cover, the outlet of the wind guide cover is connected to a flexible hose, and the flexible hose is provided with Clamp type wind speed adjustment mechanism;
钳式风速调节机构包括垂直设置的固定板,固定板一侧表面设有调节电机和沿垂直方向设置的方管,调节电机的动力输出端传动连接有齿轮,方管侧部在齿轮和调节电机外设有箱体,方管内滑动连接有齿条,方管侧部设有与方管内部连通的缺口,齿轮一侧伸入到缺口内并与齿条啮合连接,齿条上端同轴向连接有推拉杆,推拉杆上端连接有滑动架,固定板上部铰接有后夹板和前夹板,后夹板下端前侧设有后导轨,前夹板下端后侧设有前导轨,后导轨和前导轨下端之间的距离大于后导轨和前导轨上端之间的距离,后导轨和前导轨关于垂面前后对称且结构相同,滑动架后侧设有两个沿后导轨滑动的后滑块,滑动架前侧设有两个沿前导轨滑动的前滑块,后导轨前表面中部沿长度方向设有导向条,后滑块后侧中间设有与导向条滑动配合的导向槽;后夹板上端铰接有半圆形的后夹环,前夹板上端铰接有半圆形的前夹环,前夹环和后夹环的开口前后相对设置,柔性软管夹持在后夹环和前夹环之间,后夹板和前夹板之间通过拉伸弹簧连接,拉伸弹簧位于后夹板与固定板铰接点的下侧。 The clamp-type wind speed adjustment mechanism includes a fixed plate arranged vertically. One side of the fixed plate is provided with an adjusting motor and a square tube arranged vertically. The power output end of the adjusting motor is connected to a gear. There is a box outside, the square tube is slidingly connected with a rack, the side of the square tube is provided with a gap communicating with the inside of the square tube, one side of the gear extends into the gap and meshes with the rack, and the upper end of the rack is connected axially There is a push-pull rod, the upper end of the push-pull rod is connected with a sliding frame, the upper part of the fixed plate is hinged with the rear splint and the front splint, the rear guide rail is provided on the front side of the lower end of the rear splint, the front guide rail is provided on the rear side of the lower end of the front splint, and the rear guide rail and the lower end of the front guide rail are provided. The distance between the rear guide rail and the upper end of the front guide rail is greater than the distance between the upper ends of the rear guide rail and the front guide rail. The rear guide rail and the front guide rail are symmetrical and have the same structure with respect to the vertical front and back. The rear side of the carriage is provided with two rear sliders that slide along the rear guide rail. The front side of the carriage There are two front sliders that slide along the front guide rail. The middle part of the front surface of the rear guide rail is provided with a guide bar along the length direction. Shaped rear clamping ring, the top of the front splint is hinged with a semicircular front clamping ring, the openings of the front clamping ring and the rear clamping ring are set opposite to each other, the flexible hose is clamped between the rear clamping ring and the front clamping ring, and the rear splint It is connected with the front splint by an extension spring, and the extension spring is located on the lower side of the hinge point between the rear splint and the fixed plate.
采用上述技术方案,半导体制冷降温防尘型配电柜还包括以下技术特征:包括呈长方体形状的柜体,柜体由左侧板、右侧板、顶板、底板、后侧板和柜门构成,左侧板和右侧板之间水平设有隔板,左侧板和右侧板上分别设有百叶窗,顶板和底板之间设有左立板和右立板,左立板与左侧板平行且相邻,右立板与右侧板平行且相邻,左立板和右立板上均匀设有透气孔,左立板右侧和右立板左侧分别设有电气元件;顶板中央和底板中央之间设有风量转动调节机构; Adopting the above-mentioned technical solution, the semiconductor refrigeration cooling and dust-proof power distribution cabinet also includes the following technical features: it includes a cabinet in the shape of a cuboid, and the cabinet is composed of a left side panel, a right side panel, a top panel, a bottom panel, a rear side panel and a cabinet door , there is a horizontal partition between the left side board and the right side board, there are louvers respectively on the left side board and the right side board, there is a left vertical board and a right vertical board between the top board and the bottom board, and the left vertical board and the left side The boards are parallel and adjacent, the right vertical board is parallel and adjacent to the right vertical board, the left vertical board and the right vertical board are evenly provided with ventilation holes, and the right side of the left vertical board and the left side of the right vertical board are respectively provided with electrical components; the top board There is an air volume rotation adjustment mechanism between the center and the center of the bottom plate;
风量转动调节机构包括外套管、内套管和伺服电机,外套管上下两端分别与顶板和底板固定连接,内套管同轴向设在外套管内,伺服电机位于外套管内并固定在底板上,伺服电机的主轴通过联轴器同轴向连接有安装柱,安装柱内径与内套管内径相等,内套管下端插设在安装柱内并与联轴器接触,内套管与安装柱之间通过沿水平径向方向的安装螺钉固定连接;外套管上均匀设有外弧形孔,内套管上均匀设有内弧形孔,外弧形孔与内弧形孔均水平设置且一一对应;外套管内壁与内套管外壁之间具有间隙,外套管内壁上设有定位环和位于定位环上侧的滑套,滑套外壁与外套管内壁紧固配合,滑套内壁与内套管外壁间隙配合; The air volume rotation adjustment mechanism includes an outer sleeve, an inner sleeve and a servo motor. The upper and lower ends of the outer sleeve are fixedly connected to the top plate and the bottom plate respectively. The inner sleeve is coaxially arranged in the outer sleeve, and the servo motor is located in the outer sleeve and fixed on the bottom plate The main shaft of the servo motor is coaxially connected with a mounting column through a coupling. The inner diameter of the mounting column is equal to the inner diameter of the inner sleeve. The lower end of the inner sleeve is inserted into the mounting column and contacts the coupling. The space is fixed and connected by mounting screws along the horizontal radial direction; the outer casing is uniformly provided with outer arc holes, and the inner casing is evenly provided with inner arc holes, both of which are horizontally arranged and aligned One correspondence; there is a gap between the inner wall of the outer casing and the outer wall of the inner casing, the inner wall of the outer casing is provided with a positioning ring and a sliding sleeve located on the upper side of the positioning ring, the outer wall of the sliding sleeve is tightly matched with the inner wall of the outer casing, and the inner wall of the sliding sleeve and the inner Casing outer wall clearance fit;
制冷送风机构设在顶板上,顶板上表面还设有安装架;安装架上可拆卸连接有直管接头,直管接头垂直设置,直管接头上端通过弯管接头与柔性软管连接,内套管上端穿过顶板同轴向伸入到直管接头内,直管接头与内套管之间设有转动密封结构;顶板上设有内套管外壁密封配合的密封圈; The cooling air supply mechanism is set on the top plate, and there is also a mounting frame on the top of the top plate; a straight pipe joint is detachably connected to the mounting frame, and the straight pipe joint is arranged vertically. The upper end of the casing passes through the top plate and extends coaxially into the straight pipe joint, and a rotating sealing structure is provided between the straight pipe joint and the inner casing; the top plate is provided with a sealing ring for sealing the outer wall of the inner casing;
转动密封结构包括设在内套管上端外侧的上限位环和设在直管接头下端面的下限位环,下限位环通过紧固螺钉与直管接头可拆卸连接,上限位环和下限位环之间设有聚氨酯材质的密封套,密封套分别与内套管外壁和直管接头内壁滑动密封配合; The rotary sealing structure includes an upper limit ring on the outside of the upper end of the inner sleeve and a lower limit ring on the lower end of the straight pipe joint. The lower limit ring is detachably connected to the straight pipe joint through fastening screws. The upper limit ring and the lower limit ring There is a sealing sleeve made of polyurethane material between them, and the sealing sleeve is respectively slid and sealed with the outer wall of the inner casing and the inner wall of the straight pipe joint;
左侧板外表面和右侧板外表面在百叶窗处分别设有左吸尘装置和右吸尘装置,左吸尘装置和右吸尘装置的结构相同且左右对称;左吸尘装置包括左小右大的吸风罩,吸风罩的右端固定设在左侧板上,吸风罩左端连接有抽风机,吸风罩上设有单向透气阀; The outer surface of the left side panel and the outer surface of the right side panel are respectively provided with a left dust suction device and a right dust suction device at the louvers. The left dust suction device and the right dust suction device have the same structure and are left and right symmetrical; The right large suction hood, the right end of the suction hood is fixed on the left side plate, the left end of the suction hood is connected with an exhaust fan, and a one-way ventilation valve is arranged on the suction hood;
电气元件顶部设有旋转式吹尘机构,旋转式吹尘机构包括旋转电机、微型空压机和喷嘴,旋转电机设在电气元件上,旋转电机的主轴通过传动轴与微型空压机连接,微型空压机的出口通过高压管与喷嘴的进口连接,喷嘴的喷气口斜向下朝向电气元件上表面; There is a rotary dust blowing mechanism on the top of the electrical components. The rotary dust blowing mechanism includes a rotary motor, a miniature air compressor and a nozzle. The outlet of the air compressor is connected to the inlet of the nozzle through a high-pressure pipe, and the air jet of the nozzle is slanted downward toward the upper surface of the electrical component;
涡轮风机的进风口处通过合页铰接有安装框,安装框上设有与涡轮风机的进风口对应的过滤网,安装框上设有与涡轮风机的进风口边沿处密封配合的密封垫圈,安装框上在合页的相对一侧设有与涡轮风机扣合连接的塑料卡扣。 The air inlet of the turbo fan is hinged with an installation frame, the installation frame is provided with a filter screen corresponding to the air inlet of the turbo fan, and the installation frame is provided with a sealing gasket that is sealingly matched with the edge of the air inlet of the turbo fan. On the opposite side of the hinge, the frame is provided with a plastic buckle snap-fitted with the turbo blower.
内套管内壁沿轴向方向设有至少两道加强筋。半导体制冷降温防尘型配电柜的散热原理如下:开启涡轮风机,冷风中携带的灰尘或粉尘由过滤网预先过滤,半导体制冷片的制冷面产生的冷气通过内散热片进行扩散,涡轮风机将冷气通过导风罩、柔性软管、弯管接头、内套管、内弧形孔、外弧形孔后进入到电气元件周围,对电气元件进行冷却散热,电气元件散发的热量随着气流经透气孔、百叶窗排到吸风罩内,再经吸风罩上的单向透气阀排出。 The inner wall of the inner casing is provided with at least two reinforcing ribs along the axial direction. The heat dissipation principle of the semiconductor refrigeration cooling and dustproof power distribution cabinet is as follows: turn on the turbo fan, the dust or dust carried in the cold air will be pre-filtered by the filter, and the cold air generated by the cooling surface of the semiconductor cooling chip will diffuse through the inner heat sink, and the turbo fan will The cold air enters around the electrical components through the wind guide cover, flexible hose, elbow joint, inner sleeve, inner arc hole, and outer arc hole to cool and dissipate the electrical components. The heat emitted by the electrical components flows through the Vent holes and shutters are discharged into the suction hood, and then discharged through the one-way ventilation valve on the suction hood.
制冷送风机构的制冷原理如下:半导体制冷片通电后,半导体制冷片的制冷面产生的冷气通过内散热片进行扩散,半导体制冷片的制热面所产生的热量经外散热片的散热并经散热风扇的吹拂,散热效果大大增强。 The refrigeration principle of the refrigeration air supply mechanism is as follows: After the semiconductor refrigeration sheet is powered on, the cold air generated by the cooling surface of the semiconductor refrigeration sheet diffuses through the inner heat sink, and the heat generated by the heating surface of the semiconductor refrigeration sheet is dissipated by the outer heat sink and passed through The blowing of the cooling fan greatly enhances the cooling effect.
半导体制冷降温防尘型配电柜的具体结构特征具有以下有益效果: The specific structural features of the semiconductor refrigeration cooling and dustproof power distribution cabinet have the following beneficial effects:
1、过滤网的设置,可对外界空气进行一次过滤,干净的空气进入到制冷送风机构得到制冷。塑料卡扣用于固定或掀开安装框来更换过滤网。 1. The setting of the filter screen can filter the outside air once, and the clean air enters the cooling air supply mechanism to be cooled. The plastic buckle is used to fix or open the installation frame to replace the filter.
2、在柜体内还安装有用于监控柜体内温度的温度传感器,当柜体内温度较低或较高时,可启动伺服电机和/或调节电机对抽风量进行调节;启动伺服电机时,驱动内套管转动,由于内套管长度与柜体高度相当,内套管内壁上设置的加强筋可增强内套管的扭矩,内套管转动,可调节内弧形孔与外弧形孔之间重合的大小,从而调节抽风量的大小;启动调节电机时,后夹环和前夹环将柔性软管夹持,通过后夹环和前夹环之间的距离进行抽风量调节。具体调节过程如下:通过操控调节电机,调节电机驱动齿轮转动,齿轮驱动与之啮合的齿条沿方管向右或向左移动,与齿条同轴的推拉杆推动或拉动滑动架向上或向下移动,在拉伸弹簧的作用下,后夹板上的后滑块和前夹板上的前滑块始终分别沿后导轨和前导轨滑动,推拉杆向上推时,滑动架向上移动,后导轨和前导轨之间的距离增大,在杠杆原理的作用下,后夹板上端的后夹环和前夹板上端的前夹环紧夹柔性软管,柔性软管的截面积变小,抽风量减小,同理,推拉杆向下拉时,柔性软管的截面积变大,抽风量增大,这样就可以调节对柜体内的抽风量,从而达到调节柜体内良好散热的效果。 2. A temperature sensor for monitoring the temperature inside the cabinet is also installed in the cabinet. When the temperature inside the cabinet is low or high, the servo motor can be started and/or the motor can be adjusted to adjust the exhaust air volume; when the servo motor is started, the drive inside When the sleeve rotates, since the length of the inner sleeve is equivalent to the height of the cabinet body, the reinforcing ribs set on the inner wall of the inner sleeve can enhance the torque of the inner sleeve, and the rotation of the inner sleeve can adjust the distance between the inner arc hole and the outer arc hole. The size of the coincidence, thereby adjusting the size of the exhaust air volume; when the adjustment motor is started, the rear clamp ring and the front clamp ring will clamp the flexible hose, and the exhaust air volume can be adjusted through the distance between the rear clamp ring and the front clamp ring. The specific adjustment process is as follows: by manipulating and adjusting the motor, the motor drives the gear to rotate, the gear drives the rack meshed with it to move to the right or left along the square tube, and the push-pull rod coaxial with the rack pushes or pulls the sliding frame upwards or downwards. Moving down, under the action of the tension spring, the rear slider on the rear splint and the front slider on the front splint always slide along the rear guide rail and the front guide rail respectively. When the push-pull rod is pushed upward, the sliding frame moves upward, and the rear guide rail and The distance between the front guide rails increases, and under the action of the lever principle, the rear clamp ring on the upper end of the rear splint and the front clamp ring on the upper end of the front splint clamp the flexible hose, the cross-sectional area of the flexible hose becomes smaller, and the ventilation volume decreases , in the same way, when the push-pull rod is pulled down, the cross-sectional area of the flexible hose becomes larger, and the exhaust air volume increases, so that the exhaust air volume in the cabinet can be adjusted, thereby achieving the effect of adjusting the good heat dissipation in the cabinet.
3、半导体制冷降温防尘型配电柜运行一段时间后,电气元件上表面会附着一层灰尘,启动旋转电机和微型空压机,旋转电机带动传动轴、微型空压机和喷嘴360°转动,微型空压机产生的高压气流由喷嘴喷出,电气原件表面的灰尘被吹起;同时,启动抽风机,抽风机将电气元件上被掀起来的灰尘经透气孔和百叶窗抽出;单向透气阀具有向外透气不向内进气的作用。 3. After the semi-conductor refrigeration cooling and dust-proof power distribution cabinet runs for a period of time, a layer of dust will adhere to the upper surface of the electrical components, start the rotating motor and the miniature air compressor, and the rotating motor will drive the transmission shaft, the miniature air compressor and the nozzle to rotate 360° , the high-pressure airflow generated by the miniature air compressor is ejected from the nozzle, and the dust on the surface of the electrical components is blown; at the same time, the exhaust fan is started, and the exhaust fan sucks the dust lifted up on the electrical components through the air holes and the louvers; one-way ventilation The valve has the effect of ventilating outside but not taking in air inwardly.
4、转动密封结构中聚氨酯材质的密封套,不仅具有良好的密封作用,而且光滑、耐磨性好;上限位环和下限位环用于限定密封套的位置,当需要更换密封套时,可拧下紧固螺钉,将下限位环取下即可将密封套取出并安装上新的密封套。 4. The sealing sleeve made of polyurethane in the rotating sealing structure not only has a good sealing effect, but also is smooth and has good wear resistance; the upper limit ring and the lower limit ring are used to limit the position of the sealing sleeve. When the sealing sleeve needs to be replaced, it can be Unscrew the fastening screw, take off the lower limit ring to take out the sealing sleeve and install a new sealing sleeve.
5、内套管下端插设在安装柱内并与联轴器接触,内套管与安装柱之间通过沿水平径向方向的安装螺钉固定连接,这样不仅支撑内套管本身的重力,而且可为内套管提供传动扭矩。 5. The lower end of the inner casing is inserted into the mounting column and is in contact with the coupling. The inner casing and the mounting column are fixedly connected by mounting screws along the horizontal radial direction, which not only supports the gravity of the inner casing itself, but also It can provide transmission torque for the inner casing.
6、滑套起到限定内套管不倾斜的作用,当磨损后还可以更换,定位环用于限定滑套不向下移动的作用。 6. The sliding sleeve plays the role of limiting the inner casing from tilting, and can be replaced when worn out. The positioning ring is used to limit the sliding sleeve from moving downward.
综上所述,半导体制冷降温防尘型配电柜结构简单、易于操作、散热效果好、耗能小、可靠性强、防尘效果好,通过多重调节送风量大小的结构以使柜体内电气元件保持良好工作状态的温度,从而延长电气元件的使用寿命。 To sum up, semiconductor refrigeration cooling and dust-proof power distribution cabinet has simple structure, easy operation, good heat dissipation effect, low energy consumption, strong reliability, and good dust-proof effect. The temperature at which electrical components are maintained in good working order prolongs the life of electrical components.
附图说明 Description of drawings
图1是半导体制冷降温防尘型配电柜的结构示意图; Figure 1 is a schematic structural diagram of a semiconductor refrigeration cooling and dustproof power distribution cabinet;
图2是图1中转动密封结构的放大图; Fig. 2 is an enlarged view of the rotary sealing structure in Fig. 1;
图3是图1中A处的放大图; Fig. 3 is an enlarged view of place A in Fig. 1;
图4是图1中B处的放大图; Fig. 4 is the enlarged view of place B in Fig. 1;
图5是图1中钳式风速调节机构的左视放大图; Fig. 5 is an enlarged left view of the clamp-type wind speed regulating mechanism in Fig. 1;
图6是图5中后导轨的结构示意图; Fig. 6 is a schematic structural view of the rear guide rail in Fig. 5;
图7是图5中后滑块的结构示意图; Fig. 7 is a schematic structural view of the rear slider in Fig. 5;
图8是图1中制冷送风机构的结构示意图。 Fig. 8 is a schematic structural diagram of the cooling air supply mechanism in Fig. 1 .
具体实施方式 detailed description
如图1-图8所示,半导体制冷降温防尘型配电柜,包括呈长方体形状的柜体,柜体由左侧板1、右侧板2、顶板3、底板4、后侧板5和柜门(图中未示意出来)构成,左侧板1和右侧板2之间水平设有隔板6,左侧板1和右侧板2上分别设有百叶窗7,左侧板1内壁和右侧板2内壁在百叶窗7处设有清灰结构,顶板3和底板4之间设有左立板8和右立板9,左立板8与左侧板1平行且相邻,右立板9与右侧板2平行且相邻,左立板8和右立板9上均匀设有抽风孔10,左立板8右侧和右立板9左侧分别设有电气元件11。 As shown in Figures 1-8, the semiconductor refrigeration cooling and dust-proof power distribution cabinet includes a rectangular parallelepiped-shaped cabinet, which consists of a left side panel 1, a right side panel 2, a top panel 3, a bottom panel 4, and a rear side panel 5 It is composed of a cabinet door (not shown in the figure), a partition 6 is horizontally arranged between the left side panel 1 and the right side panel 2, shutters 7 are respectively arranged on the left side panel 1 and the right side panel 2, and the left side panel 1 The inner wall of the inner wall and the right side plate 2 is provided with a cleaning structure at the shutter 7, and a left vertical plate 8 and a right vertical plate 9 are arranged between the top plate 3 and the bottom plate 4, and the left vertical plate 8 is parallel and adjacent to the left side plate 1, The right vertical plate 9 is parallel to and adjacent to the right vertical plate 2, the left vertical plate 8 and the right vertical plate 9 are uniformly provided with ventilation holes 10, the right side of the left vertical plate 8 and the left side of the right vertical plate 9 are respectively provided with electrical components 11 .
顶板3中央和底板4中央之间设有风量转动调节机构;风量转动调节机构包括外套管12、内套管13和伺服电机14,外套管12上下两端分别与顶板3和底板4固定连接,内套管13同轴向设在外套管12内,伺服电机14位于外套管12内并固定在底板4上,伺服电机14的主轴通过联轴器15同轴向连接有安装柱16,安装柱16内径与内套管13内径相等,内套管13下端插设在安装柱16内并与联轴器15接触,内套管13与安装柱16之间通过沿水平径向方向的安装螺钉17固定连接;外套管12上均匀设有外弧形孔18,内套管13上均匀设有内弧形孔19,外弧形孔18与内弧形孔19均水平设置且一一对应;外套管12内壁与内套管13外壁之间具有间隙,外套管12内壁上设有定位环20和位于定位环20上侧的滑套21,滑套21外壁与外套管12内壁紧固配合,滑套21内壁与内套管13外壁间隙配合。 An air volume rotation adjustment mechanism is provided between the center of the top plate 3 and the center of the bottom plate 4; the air volume rotation adjustment mechanism includes an outer sleeve 12, an inner sleeve 13 and a servo motor 14, and the upper and lower ends of the outer sleeve 12 are fixedly connected to the top plate 3 and the base plate 4 respectively. The inner casing 13 is coaxially arranged in the outer casing 12, the servo motor 14 is located in the outer casing 12 and fixed on the base plate 4, the main shaft of the servo motor 14 is coaxially connected with a mounting column 16 through a coupling 15, and the mounting column The inner diameter of 16 is equal to the inner diameter of the inner sleeve 13, the lower end of the inner sleeve 13 is inserted in the installation column 16 and contacts with the coupling 15, and the installation screw 17 along the horizontal radial direction is passed between the inner sleeve 13 and the installation column 16 Fixed connection; the outer casing 12 is uniformly provided with an outer arc-shaped hole 18, and the inner casing 13 is evenly provided with an inner arc-shaped hole 19, and the outer arc-shaped hole 18 and the inner arc-shaped hole 19 are all horizontally arranged and correspond to each other; There is a gap between the inner wall of the tube 12 and the outer wall of the inner sleeve 13, and the inner wall of the outer sleeve 12 is provided with a positioning ring 20 and a sliding sleeve 21 located on the upper side of the positioning ring 20, and the outer wall of the sliding sleeve 21 is tightly matched with the inner wall of the outer sleeve 12. The inner wall of the sleeve 21 is in clearance fit with the outer wall of the inner casing 13 .
顶板3上表面设有制冷送风机构22和安装架23,制冷送风机构包括涡轮风机53、壳体60和半导体制冷片61,半导体制冷片61设在壳体60内,半导体制冷片61的制冷面连接有位于壳体60内的内散热片62,半导体制冷片61的制热面连接有伸出壳体60的外散热片63,壳体60外设有对外散热片63进行散热的散热风扇64,壳体60的一侧与涡轮风机53的出风口连接,壳体60的另一侧连接有导风罩65,导风罩65的出口连接有柔性软管24,柔性软管24上设有钳式风速调节机构25,安装架23上可拆卸连接有直管接头26,直管接头26垂直设置,直管接头26上端通过弯管接头27与柔性软管24连接,内套管13上端穿过顶板3同轴向伸入到直管接头26内,直管接头26与内套管13之间设有转动密封结构28;顶板3上设有内套管13外壁密封配合的密封圈29。 The upper surface of the top plate 3 is provided with a refrigeration air supply mechanism 22 and a mounting frame 23. The refrigeration air supply mechanism includes a turbo fan 53, a housing 60 and a semiconductor refrigeration sheet 61. The semiconductor refrigeration sheet 61 is located in the housing 60, and the semiconductor refrigeration sheet 61 The cooling surface is connected with an inner cooling fin 62 located in the housing 60, and the heating surface of the semiconductor cooling fin 61 is connected with an outer cooling fin 63 protruding from the housing 60, and the outer cooling fin 63 is provided with a heat dissipation device for radiating heat outside the housing 60. Fan 64, one side of housing 60 is connected with the air outlet of turbo blower 53, the other side of housing 60 is connected with wind guide cover 65, and the outlet of wind guide cover 65 is connected with flexible hose 24, on flexible hose 24 A clamp-type wind speed adjustment mechanism 25 is provided, and a straight pipe joint 26 is detachably connected to the mounting frame 23. The straight pipe joint 26 is arranged vertically, and the upper end of the straight pipe joint 26 is connected to the flexible hose 24 through an elbow joint 27. The upper end passes through the top plate 3 and extends coaxially into the straight pipe joint 26, and a rotating sealing structure 28 is provided between the straight pipe joint 26 and the inner casing 13; the top plate 3 is provided with a sealing ring that is tightly matched with the outer wall of the inner casing 13 29.
钳式风速调节机构25包括垂直设置的固定板30,固定板30一侧表面设有调节电机31和沿垂直方向设置的方管32,调节电机31的动力输出端传动连接有齿轮33,方管32侧部在齿轮33和调节电机31外设有箱体59,方管32内滑动连接有齿条34,方管32侧部设有与方管32内部连通的缺口35,齿轮33一侧伸入到缺口35内并与齿条34啮合连接,齿条34上端同轴向连接有推拉杆36,推拉杆36上端连接有滑动架37,固定板30上部铰接有后夹板38和前夹板39,后夹板38下端前侧设有后导轨40,前夹板39下端后侧设有前导轨41,后导轨40和前导轨41下端之间的距离大于后导轨40和前导轨41上端之间的距离,后导轨40和前导轨41关于垂面前后对称且结构相同,滑动架37后侧设有两个沿后导轨40滑动的后滑块42,滑动架37前侧设有两个沿前导轨41滑动的前滑块43,后导轨40前表面中部沿长度方向设有导向条44,后滑块42后侧中间设有与导向条44滑动配合的导向槽45;后夹板38上端铰接有半圆形的后夹环46,前夹板39上端铰接有半圆形的前夹环47,前夹环47和后夹环46的开口前后相对设置,柔性软管24夹持在后夹环46和前夹环47之间,后夹板38和前夹板39之间通过拉伸弹簧48连接,拉伸弹簧48位于后夹板38与固定板30铰接点的下侧。 The clamp-type wind speed regulating mechanism 25 includes a fixed plate 30 arranged vertically, and the surface of one side of the fixed plate 30 is provided with an adjusting motor 31 and a square tube 32 arranged in the vertical direction. 32 side parts are provided with box body 59 outside gear 33 and regulating motor 31, and rack 34 is slidably connected in square tube 32, and square tube 32 side parts are provided with the gap 35 that communicates with square tube 32 inside, and gear 33 side stretches out. into the gap 35 and engaged with the rack 34, the upper end of the rack 34 is coaxially connected with a push-pull rod 36, the upper end of the push-pull rod 36 is connected with a sliding frame 37, the upper part of the fixed plate 30 is hinged with a rear splint 38 and a front splint 39, Rear clamping plate 38 lower end front sides are provided with rear guide rail 40, and front clamping plate 39 lower end rear sides are provided with front guide rail 41, and the distance between rear guide rail 40 and front guide rail 41 lower ends is greater than the distance between rear guide rail 40 and front guide rail 41 upper ends, The rear guide rail 40 and the front guide rail 41 are symmetrical and have the same structure about the vertical front and back. The front slider 43, the middle part of the front surface of the rear guide rail 40 is provided with a guide bar 44 along the length direction, and the middle part of the rear side of the rear slider 42 is provided with a guide groove 45 slidingly matched with the guide bar 44; The rear clamp ring 46, the upper end of the front clamp plate 39 is hinged with a semicircular front clamp ring 47, the openings of the front clamp ring 47 and the rear clamp ring 46 are oppositely arranged front and back, and the flexible hose 24 is clamped between the rear clamp ring 46 and the front clamp ring. Between the rings 47, the rear splint 38 and the front splint 39 are connected by an extension spring 48, and the extension spring 48 is located at the lower side of the hinge point between the rear splint 38 and the fixed plate 30.
转动密封结构28包括设在内套管13上端外侧的上限位环50和设在直管接头26下端面的下限位环49,下限位环49通过紧固螺钉51与直管接头26可拆卸连接,上限位环50和下限位环49之间设有聚氨酯材质的密封套52,密封套52分别与内套管13外壁和直管接头26内壁滑动密封配合。 The rotary sealing structure 28 includes an upper limit ring 50 arranged outside the upper end of the inner sleeve 13 and a lower limit ring 49 arranged on the lower end surface of the straight pipe joint 26, and the lower limit ring 49 is detachably connected to the straight pipe joint 26 by fastening screws 51 , Between the upper limit ring 50 and the lower limit ring 49, there is a sealing sleeve 52 made of polyurethane material, and the sealing sleeve 52 is respectively in sliding sealing cooperation with the outer wall of the inner sleeve 13 and the inner wall of the straight pipe joint 26.
左侧板1外表面和右侧板2外表面在百叶窗7处分别设有左吸尘装置和右吸尘装置,左吸尘装置和右吸尘装置的结构相同且左右对称;左吸尘装置包括左小右大的吸风罩74,吸风罩74的右端固定设在左侧板1上,吸风罩74左端连接有抽风机75,吸风罩74上设有单向透气阀76; The outer surface of the left side plate 1 and the outer surface of the right side plate 2 are respectively provided with a left dust suction device and a right dust suction device at the shutter 7, and the left dust suction device and the right dust suction device have the same structure and are bilaterally symmetrical; the left dust suction device Including a suction hood 74 with a small left and a large right, the right end of the suction hood 74 is fixed on the left side plate 1, the left end of the suction hood 74 is connected with an exhaust fan 75, and the suction hood 74 is provided with a one-way ventilation valve 76;
电气元件11顶部设有旋转式吹尘机构,旋转式吹尘机构包括旋转电机54、微型空压机55和喷嘴57,旋转电机54设在电气元件11上,旋转电机54的主轴通过转轴56与微型空压机55连接,微型空压机55的出口通过高压管与喷嘴57的进口连接,喷嘴57的喷气口斜向下朝向电气元件11的上表面。内套管13内壁沿轴向方向设有至少两道加强筋58。 The top of the electrical component 11 is provided with a rotary dust blowing mechanism, the rotary dust blowing mechanism includes a rotary motor 54, a miniature air compressor 55 and a nozzle 57, the rotary motor 54 is located on the electrical component 11, and the main shaft of the rotary motor 54 passes through the rotating shaft 56 and The micro-air compressor 55 is connected, and the outlet of the micro-air compressor 55 is connected with the inlet of the nozzle 57 through a high-pressure pipe, and the air jet of the nozzle 57 is obliquely downward toward the upper surface of the electrical component 11 . The inner wall of the inner sleeve 13 is provided with at least two reinforcing ribs 58 along the axial direction.
涡轮风机53的进风口处通过合页66铰接有安装框67,安装框67上设有与涡轮风机53的进风口对应的过滤网68,安装框67上设有与涡轮风机53的进风口边沿处密封配合的密封垫圈,安装框67上在合页66的相对一侧设有与涡轮风机53扣合连接的塑料卡扣69。 The air inlet place of turbo blower 53 is hinged with mounting frame 67 by hinge 66, and mounting frame 67 is provided with the filter screen 68 corresponding with the air inlet of turbo blower 53, and mounting frame 67 is provided with the edge of the air inlet of turbo blower 53. A sealing gasket for sealing fit at the position, and a plastic buckle 69 snap-fitted with the turbo blower 53 is provided on the opposite side of the hinge 66 on the installation frame 67 .
半导体制冷降温防尘型配电柜的散热原理如下:开启涡轮风机53,冷风中携带的灰尘或粉尘由过滤网68预先过滤,半导体制冷片61的制冷面产生的冷气通过内散热片62进行扩散,涡轮风机53将冷气通过导风罩65、柔性软管24、弯管接头27、内套管13、内弧形孔19、外弧形孔18后进入到电气元件11周围,对电气元件11进行冷却散热,电气元件11散发的热量随着气流经透气孔10、百叶窗7排到吸风罩74内,再经吸风罩74上的单向透气阀76排出。 The heat dissipation principle of the semiconductor refrigeration cooling and dustproof power distribution cabinet is as follows: turn on the turbo fan 53, the dust or dust carried in the cold wind is pre-filtered by the filter 68, and the cold air generated by the cooling surface of the semiconductor refrigeration sheet 61 is diffused through the inner heat sink 62 , the turbo blower 53 enters around the electrical component 11 after the cold air passes through the wind guide cover 65, the flexible hose 24, the elbow joint 27, the inner casing 13, the inner arc hole 19, and the outer arc hole 18, and the electrical element 11 To cool and dissipate heat, the heat emitted by the electrical components 11 is discharged into the air suction hood 74 through the ventilation holes 10 and the shutters 7 along with the air flow, and then discharged through the one-way ventilation valve 76 on the air suction hood 74 .
在柜体内还安装有用于监控柜体内温度的温度传感器,当柜体内温度较低或较高时,可启动伺服电机14和/或调节电机31对抽风量进行调节;启动伺服电机14时,驱动内套管13转动,由于内套管13长度与柜体高度相当,内套管13内壁上设置的加强筋可增强内套管13的扭矩,内套管13转动,可调节内弧形孔19与外弧形孔18之间重合的大小,从而调节抽风量的大小;启动调节电机31时,后夹环46和前夹环47将柔性软管24夹持,通过后夹环46和前夹环47之间的距离进行抽风量调节。具体调节过程如下:通过操控调节电机31,调节电机31驱动齿轮33转动,齿轮33驱动与之啮合的齿条34沿方管32向右或向左移动,与齿条34同轴的推拉杆36推动或拉动滑动架37向上或向下移动,在拉伸弹簧48的作用下,后夹板38上的后滑块42和前夹板39上的前滑块43始终分别沿后导轨40和前导轨41滑动,推拉杆36向上推时,滑动架37向上移动,后导轨40和前导轨41之间的距离增大,在杠杆原理的作用下,后夹板38上端的后夹环46和前夹板39上端的前夹环47紧夹柔性软管24,柔性软管24的截面积变小,抽风量减小,同理,推拉杆36向下拉时,柔性软管24的截面积变大,抽风量增大,这样就可以调节对柜体内的抽风量,从而达到调节柜体内良好散热的效果。 A temperature sensor for monitoring the temperature in the cabinet is also installed in the cabinet. When the temperature in the cabinet is lower or higher, the servo motor 14 and/or the regulating motor 31 can be started to adjust the exhaust air volume; The inner sleeve 13 rotates, because the length of the inner sleeve 13 is equivalent to the height of the cabinet body, the reinforcing ribs provided on the inner wall of the inner sleeve 13 can enhance the torque of the inner sleeve 13, the inner sleeve 13 rotates, and the inner arc hole 19 can be adjusted The size that overlaps with the outer arc-shaped hole 18, thereby adjusting the size of the exhaust air; when the adjustment motor 31 is started, the rear clamp ring 46 and the front clamp ring 47 clamp the flexible hose 24, and pass through the rear clamp ring 46 and the front clamp The distance between the rings 47 is adjusted for the draft volume. The specific adjustment process is as follows: by controlling the adjustment motor 31, the adjustment motor 31 drives the gear 33 to rotate, the gear 33 drives the rack 34 meshed with it to move to the right or left along the square tube 32, and the push-pull rod 36 coaxial with the rack 34 Push or pull the sliding frame 37 to move up or down, under the effect of the extension spring 48, the rear slider 42 on the rear clamping plate 38 and the front slider 43 on the front clamping plate 39 are always along the rear guide rail 40 and the front guide rail 41 respectively. Sliding, when the push-pull rod 36 was pushed upwards, the sliding frame 37 moved upwards, and the distance between the rear guide rail 40 and the front guide rail 41 increased. The front clamping ring 47 clamps the flexible hose 24 tightly, the cross-sectional area of the flexible hose 24 becomes smaller, and the exhaust air volume decreases. Large, so that you can adjust the amount of exhaust air in the cabinet, so as to achieve the effect of adjusting the good heat dissipation in the cabinet.
半导体制冷降温防尘型配电柜运行一段时间后,电气元件11上表面会附着一层灰尘,启动旋转电机54和微型空压机55,旋转电机54带动传动轴56、微型空压机55和喷嘴57转动360°,微型空压机55产生的高压气流由喷嘴57喷出,电气原件表面的灰尘被吹起;同时,启动抽风机75,抽风机75将电气元件11上被掀起来的灰尘经透气孔10和百叶窗7抽出;单向透气阀76具有向外透气不向内进气的作用。 After the semi-conductor refrigeration cooling and dust-proof power distribution cabinet runs for a period of time, a layer of dust will adhere to the upper surface of the electrical component 11, and the rotating motor 54 and the miniature air compressor 55 will be started, and the rotating motor 54 will drive the drive shaft 56, the miniature air compressor 55 and The nozzle 57 rotates 360°, the high-pressure airflow produced by the miniature air compressor 55 is ejected from the nozzle 57, and the dust on the surface of the electrical components is blown up; It is drawn out through the vent hole 10 and the louver 7; the one-way vent valve 76 has the effect of ventilating outward and not inwardly airing.
以上实施例仅用以说明而非限制本实用新型的技术方案,尽管参照上述实施例对本实用新型进行了详细说明,本领域的普通技术人员应当理解:依然可以对本实用新型进行修改或者等同替换,而不脱离本实用新型的精神和范围的任何修改或局部替换,其均应涵盖在本实用新型的权利要求范围当中。 The above embodiments are only used to illustrate and not limit the technical solutions of the present utility model. Although the present utility model has been described in detail with reference to the above embodiments, those of ordinary skill in the art should understand that the present utility model can still be modified or equivalently replaced. Any modification or partial replacement without departing from the spirit and scope of the present utility model shall fall within the scope of the claims of the present utility model.
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106159753A (en) * | 2016-08-21 | 2016-11-23 | 张玉华 | A kind of power distribution cabinet with strong heat sinking function |
| CN111834932A (en) * | 2020-07-21 | 2020-10-27 | 许昌学院 | Intelligent distribution network safety protection device |
| CN113675762A (en) * | 2021-08-24 | 2021-11-19 | 安徽信息工程学院 | An automatic cooling distribution box |
| CN116646858A (en) * | 2023-05-26 | 2023-08-25 | 川扬电气有限公司 | Buried box transformer substation |
-
2015
- 2015-11-01 CN CN201520855509.4U patent/CN205092460U/en not_active Expired - Fee Related
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106159753A (en) * | 2016-08-21 | 2016-11-23 | 张玉华 | A kind of power distribution cabinet with strong heat sinking function |
| CN106159753B (en) * | 2016-08-21 | 2018-05-22 | 飞策防爆电器有限公司 | A kind of power distribution cabinet with strong heat sinking function |
| CN111834932A (en) * | 2020-07-21 | 2020-10-27 | 许昌学院 | Intelligent distribution network safety protection device |
| CN111834932B (en) * | 2020-07-21 | 2022-07-08 | 许昌学院 | Intelligent distribution network safety arrangement |
| CN113675762A (en) * | 2021-08-24 | 2021-11-19 | 安徽信息工程学院 | An automatic cooling distribution box |
| CN116646858A (en) * | 2023-05-26 | 2023-08-25 | 川扬电气有限公司 | Buried box transformer substation |
| CN116646858B (en) * | 2023-05-26 | 2024-03-15 | 川扬电气有限公司 | Buried box transformer substation |
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