CN219503984U

CN219503984U - Welding robot with dust collection function

Info

Publication number: CN219503984U
Application number: CN202320247375.2U
Authority: CN
Inventors: 谢承辉; 韦志帅; 卢绍谦; 韦娟婷; 梁启明
Original assignee: Wuhan Daoxiang Electric Power Technology Co ltd
Current assignee: Wuhan Daoxiang Electric Power Technology Co ltd
Priority date: 2023-02-17
Filing date: 2023-02-17
Publication date: 2023-08-11
Anticipated expiration: 2033-02-17

Abstract

The utility model discloses a welding robot with a dust collection function, which relates to the technical field of welding equipment and comprises a bottom plate, wherein four corners of the upper surface of the bottom plate are rectangular and fixedly provided with upright posts, the upper surface of each upright post is fixedly provided with an adjusting mechanism, the middle position of the lower surface of each adjusting mechanism is provided with a mechanical arm, the lower end head of each mechanical arm is provided with a welding head, the middle position of the upper surface of the bottom plate is fixedly provided with a rectangular box, rectangular openings are uniformly arranged at intervals in front of and behind the upper surface of the rectangular box, the lower inner wall of each rectangular box is provided with a driving mechanism close to the left and right positions, and scraping plates are fixedly arranged between the upper surfaces of the left and right driving mechanisms. The dust collecting device can absorb and purify smoke dust generated in the welding process, so that a working site is cleaner, the dust collecting cover is convenient to adjust the position, a good dust collecting distance is kept, a dust collecting effect is better, welding slag on the upper surface of the rectangular box can be cleaned, subsequent objects to be welded are convenient to place, and the dust collecting device is beneficial to use.

Description

Welding robot with dust collection function

Technical Field

The utility model relates to the technical field of welding equipment, in particular to a welding robot with a dust collection function.

Background

Welding, also known as fusion welding, is a process and technique for joining metals or other thermoplastic materials, such as plastics, by means of heat, high temperature or high pressure, and is widely used in modern industrial processes, welding robots being industrial robots that perform welding, including cutting and spraying. Industrial robots, which are a versatile, re-programmable, automatic control manipulator with three or more programmable axes for use in the field of industrial automation, are defined by the international organization for standardization industrial robots, which are standard welding robots.

In the prior art, traditional welding robot can produce a large amount of smoke and dust owing to its welding speed is very fast, and the smoke and dust is scattered at the job site, because unable purification adsorbs, and long-time suction can cause the injury to the health, produces the welding slag in the welding process simultaneously and drops on placing the bench, when accumulational welding slag is more, then can influence the placing of follow-up object, is unfavorable for follow-up object fixed welding, probably fish tail wait welded object simultaneously, uses inconveniently.

Disclosure of Invention

The utility model provides a welding robot with a dust collection function, which aims to solve the problems in the background technology.

In order to achieve the above purpose, the present utility model provides the following technical solutions: the utility model provides a welding robot with dust collection function, includes the bottom plate, the upper surface four corners of bottom plate is rectangle fixed mounting and has the stand, the upper surface fixed mounting of stand has adjustment mechanism, adjustment mechanism's lower surface mid-position installs the arm, install the soldered connection on the downside end of arm, the upper surface mid-position fixed mounting of bottom plate has the rectangle box, evenly spaced apart is equipped with the rectangle opening around the upper surface of rectangle box, the corresponding rectangle box trailing flank of rectangle opening is inserted and is equipped with the dust box, the downside inner wall of rectangle box is close to controlling the position and all installs actuating mechanism, and installs the scraper blade between the actuating mechanism upper surface about, the leading flank fixed mounting of scraper blade has the dust collecting cover, the trailing flank fixed mounting of dust collecting cover has the muffler, the muffler is linked together with air cleaner through the hose, air cleaner is linked together with extraction mechanism, air cleaner and extraction mechanism all install in the leading flank of rectangle box.

Further, the adjusting mechanism comprises a Y-axis moving assembly and an X-axis moving assembly, wherein the Y-axis moving assembly is fixedly arranged on the upper surfaces of the front upright post and the rear upright post on the same side left and right, an X-axis moving assembly is fixedly arranged between the upper surfaces of the sliding tables of the left and right Y-axis moving assemblies, and the lower surface of the sliding table of the X-axis moving assembly is fixedly connected with the upper surface of the mechanical arm.

Further, the actuating mechanism includes electronic sharp module and support, electronic sharp module fixed mounting is on the downside inner wall of rectangle box, fixed mounting has the support on the slip table of electronic sharp module, and control support upper surface and scraper blade lower surface fixed connection.

Further, the rectangular box is provided with strip holes for the bracket to move at positions corresponding to the bracket on the left and right side walls.

Further, a plug is arranged on the left side surface of the air filter in a threaded manner, and the air filter is internally formed by a dust filter core and an activated carbon adsorption layer.

Further, the extraction mechanism comprises an exhaust fan and a connecting pipe, wherein the exhaust fan is fixedly arranged on the front side surface of the rectangular box, and an air inlet of the exhaust fan is communicated with an air outlet of the air filter through the connecting pipe.

Compared with the prior art, the utility model provides the welding robot with the dust collection function, which has the following beneficial effects:

1. this welding robot with dust collection function is through setting up extraction mechanism and is taken out air filter, and air filter is taken out the dust cage through hose and muffler, and the dust cage can be absorbed the smoke and dust that produces in the welding process, filters and purifies the smoke and dust that absorbs through air filter, makes job site cleaner, and the dust cage is convenient for adjust simultaneously with the interval between the soldered connection, keeps better dust collection distance, and the dust collection effect is better.

2. This welding robot with dust collection function drives the scraper blade through setting up actuating mechanism and reciprocates along rectangle box upper surface, and the scraper blade scrapes into the dust collection box with rectangle box upper surface welding slag through the rectangle opening in, can clear up the welding slag of rectangle box upper surface, and the follow-up object of waiting to weld of being convenient for is placed, does benefit to the use.

Drawings

FIG. 1 is a schematic diagram of the structure of the present utility model;

fig. 2 is a cross-sectional view of a rectangular box of the present utility model.

In the figure: 1. a bottom plate; 2. a column; 3. an adjusting mechanism; 301. a Y-axis moving assembly; 302. an X-axis moving assembly; 4. a mechanical arm; 5. a welding head; 6. a rectangular box; 7. a rectangular opening; 8. a dust collection box; 9. a driving mechanism; 901. an electric linear module; 902. a bracket; 10. a scraper; 11. a dust collection cover; 12. an air return pipe; 13. a hose; 14. an air filter; 15. an extraction mechanism; 151. an exhaust fan; 152. a connecting pipe; 16. a slit hole; 17. and (5) plugging.

Detailed Description

The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.

Referring to fig. 1 and 2, the utility model discloses a welding robot with dust collection function, which comprises a bottom plate 1, wherein four corners of the upper surface of the bottom plate 1 are rectangular and fixedly provided with upright posts 2, the upper surface of each upright post 2 is fixedly provided with an adjusting mechanism 3, the middle position of the lower surface of each adjusting mechanism 3 is provided with a mechanical arm 4, the lower end of each mechanical arm 4 is provided with a welding head 5, the middle position of the upper surface of the bottom plate 1 is fixedly provided with a rectangular box 6, rectangular openings 7 are uniformly spaced from the front surface and the rear surface of the rectangular box 6, dust collection boxes 8 are inserted into the rear side surfaces of the rectangular boxes 6 corresponding to the rectangular openings 7, the upper surfaces of the dust collection boxes 8 are of an opening structure, the lower side inner walls of the rectangular boxes 6 are close to the left and right positions and are fixedly provided with driving mechanisms 9, a scraper 10 is fixedly arranged between the upper surfaces of the left and right driving mechanisms 9, the front side surfaces of the scraper 10 is fixedly provided with a dust collection cover 11, the rear side of the dust collection cover 11 is fixedly provided with an air return pipe 12, the air return pipe 12 is communicated with an air filter 14 through a hose 13, the air return pipe 13 is communicated with the air filter 14, and the front side of the dust collection cover 11 is conveniently moved with the air filter 14, and the front side of the dust collection filter 14 is conveniently moved by the air filter 14.

Specifically, the adjusting mechanism 3 includes a Y-axis moving assembly 301 and an X-axis moving assembly 302, the Y-axis moving assembly 301 is fixedly mounted on the upper surfaces of the front and rear columns 2 on the same side in the left and right directions, an X-axis moving assembly 302 is fixedly mounted between the upper surfaces of the sliding tables of the left and right Y-axis moving assemblies 301, and the lower surface of the sliding table of the X-axis moving assembly 302 is fixedly connected with the upper surface of the mechanical arm 4.

In this embodiment, the left and right Y-axis moving assembly 301 can drive the X-axis moving assembly 302 to move back and forth, and the X-axis moving assembly 302 can drive the mechanical arm 4 to move left and right, so as to adjust the front and back and left and right positions of the welding head 5 on the lower end of the mechanical arm 4.

Specifically, the driving mechanism 9 includes an electric linear module 901 and a bracket 902, the electric linear module 901 is fixedly mounted on the inner wall of the lower side of the rectangular box 6, the bracket 902 is fixedly mounted on the sliding table of the electric linear module 901, and the upper surfaces of the left and right brackets 902 are fixedly connected with the lower surface of the scraping plate 10.

In this embodiment, the sliding table of the left-right electric linear module 901 synchronously drives the support 902 to move back and forth, and the support 902 drives the scraping plate 10 to move back and forth along the upper surface of the rectangular box 6, so that the scraping plate 10 scrapes the welding slag on the upper surface of the rectangular box 6, and the welding slag falls into the dust collecting box 8 through the rectangular opening 7.

Specifically, the rectangular box 6 has elongated holes 16 for moving the bracket 902 on the left and right side walls thereof corresponding to the bracket 902.

In this embodiment, the elongated aperture 16 facilitates the mounting of the bracket 902 for fore and aft movement.

Specifically, a plug 17 is installed on the left side surface of the air filter 14 in a threaded manner, and the air filter 14 is internally formed by a dust filter core and an activated carbon adsorption layer.

In this embodiment, after the plug 17 is detached, the filter assembly in the air filter 14 is convenient to clean or replace, and the dust filter core and the activated carbon adsorption layer can purify dust and peculiar smell in smoke dust.

Specifically, the extracting mechanism 15 includes an exhaust fan 151 and a connecting pipe 152, the exhaust fan 151 is fixedly mounted on the front side surface of the rectangular box 6, and an air inlet of the exhaust fan 151 is communicated with an air outlet of the air filter 14 through the connecting pipe 152.

In the present embodiment, the suction fan 151 can suck the air filter 14 through the connection pipe 152, and suck the air filter 14 through the hose 13 and the muffler 12 to suck the dust cover 11.

When in use, an object to be welded is placed on the upper surface of the rectangular box 6, the X-axis moving assembly 302 can be driven to move forwards and backwards by the left-right Y-axis moving assembly 301 in the adjusting mechanism 3, the X-axis moving assembly 302 can drive the mechanical arm 4 to move leftwards and rightwards, the front-back and left-right positions of the welding head 5 on the lower end of the mechanical arm 4 are convenient to be adjusted, the mechanical arm 4 drives the welding head 5 to move, the object is welded, in the process of re-welding, the bracket 902 is synchronously driven to move forwards and backwards by the sliding table of the left-right electric linear module 901 in the driving mechanism 9, the bracket 902 drives the scraping plate 10 to move forwards and backwards along the upper surface of the rectangular box 6, the scraping plate 10 drives the dust collecting cover 11 to move forwards and backwards, the dust collecting cover 11 and the welding head 5 keep a proper distance, and the distance is 20-40cm, the suction fan 151 in the extraction mechanism 15 can extract the air filter 14 through the connecting pipe 152, the air filter 14 is enabled to suck air to the dust collection cover 11 through the hose 13 and the muffler 12, the dust collection cover 11 can suck smoke generated in the welding process, the sucked smoke is filtered and purified through the air filter 14, the work site is cleaner, after welding is completed, the object after welding is taken down, the scraper 10 is driven to move back and forth along the upper surface of the rectangular box 6 through the driving mechanism 9, the scraper 10 is enabled to scrape welding slag on the upper surface of the rectangular box 6, the welding slag falls into the dust collection box 8 through the rectangular opening 7, the welding slag on the upper surface of the rectangular box 6 can be cleaned, the object to be welded is placed conveniently, and the use is facilitated.

To sum up, this welding robot with dust collection function can absorb the purification by producing the smoke and dust in the welding process, makes job site cleaner, and dust collecting hood 11 is convenient for adjust the position simultaneously, keeps better dust absorption distance, and the dust collection effect is better, can clear up the welding slag of rectangle box 6 upper surface, and the follow-up object of waiting to weld of being convenient for is placed, does benefit to the use.

Although embodiments of the present utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.

Claims

1. Welding robot with dust collection function, including bottom plate (1), its characterized in that: the utility model discloses a dust collection device, including bottom plate (1), actuating mechanism (3) are installed to the upper surface four corners of bottom plate (1), upper surface fixed mounting of upright (2) has actuating mechanism (3), actuating mechanism's (3) lower surface mid-position installs arm (4), install soldered connection (5) on the downside end of arm (4), upper surface mid-position fixed mounting of bottom plate (1) has rectangle box (6), evenly spaced apart around the upper surface of rectangle box (6) is equipped with rectangle opening (7), the corresponding rectangle box (6) trailing flank of rectangle opening (7) is inserted and is equipped with dust collection box (8), actuating mechanism (9) are all installed to the downside inner wall of rectangle box (6) near controlling the position, and fixed mounting has scraper blade (10) between actuating mechanism (9) upper surface about, the leading flank fixed mounting of scraper blade (10) has dust collecting hood (11), the trailing flank fixed mounting of dust collecting hood (11) has muffler (12), muffler (12) are linked together with air filter (14) through hose (13), air filter (14) are linked together in rectangle filter (14) and extraction mechanism (15) are all in front of the side face of the filter (14).

2. The welding robot with dust collection function according to claim 1, wherein: the adjusting mechanism (3) comprises a Y-axis moving assembly (301) and an X-axis moving assembly (302), the Y-axis moving assembly (301) is fixedly arranged on the upper surfaces of the front upright post (2) and the rear upright post (2) on the same side in the left-right direction, the X-axis moving assembly (302) is fixedly arranged between the upper surfaces of the sliding tables of the left-right Y-axis moving assembly (301), and the lower surface of the sliding table of the X-axis moving assembly (302) is fixedly connected with the upper surface of the mechanical arm (4).

3. The welding robot with dust collection function according to claim 1, wherein: the driving mechanism (9) comprises an electric linear module (901) and a support (902), the electric linear module (901) is fixedly installed on the inner wall of the lower side of the rectangular box (6), the support (902) is fixedly installed on a sliding table of the electric linear module (901), and the upper surfaces of the left support (902) and the right support (902) are fixedly connected with the lower surface of the scraping plate (10).

4. A welding robot with dust collection function according to claim 3, characterized in that: rectangular holes (16) for the bracket (902) to move are formed in the left and right side walls of the rectangular box (6) at positions corresponding to the bracket (902).

5. The welding robot with dust collection function according to claim 1, wherein: the left side surface of the air filter (14) is provided with a plug (17) in a threaded manner, and the air filter (14) is internally formed by a dust filter core and an activated carbon adsorption layer.

6. The welding robot with dust collection function according to claim 1, wherein: the extraction mechanism (15) comprises an exhaust fan (151) and a connecting pipe (152), the exhaust fan (151) is fixedly arranged on the front side surface of the rectangular box (6), and an air inlet of the exhaust fan (151) is communicated with an air outlet of the air filter (14) through the connecting pipe (152).