CN219469273U

CN219469273U - Welding wire layer winding device

Info

Publication number: CN219469273U
Application number: CN202320879661.0U
Authority: CN
Inventors: 刘胜春; 张志红; 盛兆良
Original assignee: Youruikaitai Shandong Welding Material Co ltd
Current assignee: Youruikaitai Shandong Welding Material Co ltd
Priority date: 2023-04-19
Filing date: 2023-04-19
Publication date: 2023-08-04
Anticipated expiration: 2033-04-19

Abstract

The utility model provides a welding wire layer winding device. The welding wire cutting machine comprises a workbench, a support column is fixed at the bottom of the workbench, a fixing plate is fixed in the middle of the support column, a cutting mechanism is arranged on the surface of the workbench, a limiting column is fixed on the surface of the workbench, a welding wire body is inserted in the limiting column, and a layer winding mechanism is arranged above the workbench. According to the welding wire layer winding device provided by the utility model, the first motor is started to drive the transmission shaft to drive the storage plate to rotate so that the wire reel at the upper end of the storage plate rotates, the wire reel full of welding wires exchanges positions with the empty wire reel, the hydraulic cylinder is started to drive the piston rod to slide forwards, the sliding block at the top of the piston rod slides forwards along the sliding rail along with the sliding rail, the cutting knife at the end part of the sliding block slides forwards so as to cut the welding wires, the pressing sheets at the two ends of the welding wire body in the cutting process squeeze the welding wire body, the welding wire body is embedded into the wire reel and taken down, and automatic layer winding cutting operation is realized, so that the working efficiency is improved.

Description

Welding wire layer winding device

Technical Field

The utility model relates to the field of welding wires, in particular to a welding wire layer winding device.

Background

Welding is a common production process in workpiece connection at present, and most welding processes need welding wires which are used as filling metal or simultaneously used as metal wire welding materials for electric conduction. In gas and tungsten arc welding, the wire is used as a filler metal; in submerged arc welding, electroslag welding, and other consumable electrode gas shielded arc welding, the wire is both the filler metal and the wire is the conductive electrode. The surface of the wire is not coated with flux that prevents oxidation.

In the industrial field, the production of various metal wires all needs to twine the layer around the machine, the layer around the machine is by paying out machine, tensioner and layer around the host computer and constitute, the layer around the host computer mainly by winding displacement ware, rotatory main shaft, brake equipment isotructure, the winding displacement system has cam structure and servo drive two kinds of forms, cooperate the main shaft according to certain law round trip movement, in the in-process of producing the welding wire, the requirement on the welding wire is that the welding wire is in a proper order, crooked regularity is strong, only satisfy such requirement, wire feeding mechanism just can carry out the wire of temperature, welding quality can only obtain guaranteeing. Therefore, after the welding wire is produced, the welding wire needs to be straightened by a layer winding device and then is wound into a roll, and the welding wire layer winding device is needed in the process.

At present, most of welding wire layer winding devices on the market are used for winding welding wires layer by layer through rotation of a welding wire coil, however, when the welding wire coil is fully wound, the welding wire coil is expanded outwards, welding wires are required to be cut off manually and are subjected to layer winding operation again, however, the efficiency is low due to frequent manual operation, the labor intensity of workers is increased, and the using effect is affected.

Therefore, it is necessary to provide a welding wire layer winding device to solve the above technical problems.

Disclosure of Invention

The utility model provides a welding wire layer winding device, which solves the problems that the traditional layer winding device is inconvenient to automatically cut off welding wires wound on a wire coil, so that the outer expansion of the wire coil affects the layer winding effect and reduces the working efficiency.

In order to solve the technical problems, the welding wire layer winding device comprises a workbench, a support column is fixed at the bottom of the workbench, a fixing plate is fixed in the middle of the support column, a cutting mechanism is arranged on the surface of the workbench, a limiting column is fixed on the surface of the workbench, a welding wire body is inserted in the limiting column, a layer winding mechanism is arranged above the workbench, the layer winding mechanism comprises a first motor fixed on the surface of the fixing plate, the output end of the first motor is fixedly connected with a transmission shaft, a storage plate is fixed at the top of the transmission shaft, a second motor is fixed at the top of the storage plate, a transmission rod is fixedly connected at the output end of the second motor, a tray is fixed at the top of the transmission rod, a supporting shaft is fixed at the top of the tray, and a wire winding disc is sleeved outside the supporting shaft.

Preferably, the cutting mechanism comprises a mounting plate fixed at the top of the workbench, a hydraulic cylinder is fixed at the top of the mounting plate, a piston rod is fixedly connected with the output end of the hydraulic cylinder, a sliding block is fixed at the end of the piston rod, a sliding rail is slidably connected with the bottom of the sliding block, a cutting knife is fixed at the end part of the sliding block, and pressing sheets are mounted at the two ends of the cutting knife.

Preferably, the sliding rail is fixedly connected with the workbench.

Preferably, the wire spool is provided with two groups, and the two groups of wire spools are connected with the welding wire body in a winding way.

Preferably, the wire spool is connected with the support shaft sleeve, and the wire spool is attached to the tray.

Preferably, the welding wire body and the cutting knife are positioned on the same horizontal plane.

Compared with the related art, the welding wire layer winding device provided by the utility model has the following beneficial effects:

the utility model provides a welding wire layer winding device, which is characterized in that a second motor is started to drive a transmission rod to drive a tray to rotate, so that a wire spool at the top of the tray rotates along with the tray to wind a welding wire body, a first motor is started to drive a transmission shaft to drive a storage plate to rotate after the wire spool at the upper end of the storage plate rotates, so that the wire spool full of welding wires exchanges positions with an empty wire spool, a hydraulic cylinder is started to drive a piston rod to slide forwards along a sliding rail, a sliding block at the top of the piston rod slides forwards along the sliding rail, a cutting knife at the end part of the sliding block slides forwards to cut the welding wire, and abutting pieces at two ends of the welding wire body squeeze the welding wire body in the cutting process, so that the welding wire body is embedded into the wire spool and taken down, automatic layer winding cutting operation is realized, and the working efficiency is improved.

Drawings

FIG. 1 is a schematic view of a welding wire layer winding apparatus according to a preferred embodiment of the present utility model;

FIG. 2 is an enlarged schematic view of the structure shown at A in FIG. 1;

FIG. 3 is a schematic view of the cutting mechanism shown in FIG. 1;

fig. 4 is a schematic structural view of the layer winding mechanism shown in fig. 1.

Reference numerals in the drawings: 1. the wire winding device comprises a workbench, 2, a strut, 3, a fixed plate, 4, a cutting mechanism, 41, a mounting plate, 42, a hydraulic cylinder, 43, a piston rod, 44, a sliding block, 45, a sliding rail, 46, a cutting knife, 47, a pressing piece, 5, a limiting post, 6, a welding wire body, 7, a layer winding mechanism, 71, a first motor, 72, a transmission shaft, 73, a placing plate, 74, a second motor, 75, a transmission rod, 76, a tray, 77, a supporting shaft, 78 and a wire spool.

Detailed Description

The utility model will be further described with reference to the drawings and embodiments.

Referring to fig. 1, fig. 2 and fig. 3 in combination, fig. 1 is a schematic structural diagram of a preferred embodiment of a welding wire layer winding device according to the present utility model; FIG. 2 is an enlarged schematic view of the structure shown at A in FIG. 1; FIG. 3 is a schematic view of the cutting mechanism shown in FIG. 1; fig. 4 is a schematic structural view of the layer winding mechanism shown in fig. 1. The utility model provides a welding wire layer around device, including workstation 1, the bottom of workstation 1 is fixed with pillar 2, the centre of pillar 2 is fixed with fixed plate 3, the surface mounting of workstation 1 has cut mechanism 4, the surface mounting of workstation 1 has spacing post 5, the inside of spacing post 5 is interluded and is had welding wire body 6, layer around mechanism 7 is installed to the top of workstation 1, layer around mechanism 7 includes the first motor 71 of fixing at fixed plate 3 surface, the output fixedly connected with transmission shaft 72 of first motor 71, the top of transmission shaft 72 is fixed with puts thing board 73, the top of putting thing board 73 is fixed with second motor 74, the output fixedly connected with transfer line 75 of second motor 74, the top of transfer line 75 is fixed with tray 76, the top of tray 76 is fixed with back shaft 77, the outside of back shaft 77 has cup jointed wire reel 78, cup joint the outside of back shaft 77 on tray 76, make wire reel 78 install firmly, the one end of wire reel 6 twines in the wire reel 78 outsides, start second motor 74 drive transfer line 75 and drive the second motor 75 and rotate, make the rotation of tray 76 rotate, thereby wire reel 6 twine the top.

The cutting mechanism 4 comprises a mounting plate 41 fixed at the top of the workbench 1, a hydraulic cylinder 42 is fixed at the top of the mounting plate 41, a piston rod 43 is fixedly connected to the output end of the hydraulic cylinder 42, a sliding block 44 is fixed at the end of the piston rod 43, a sliding rail 45 is slidably connected to the bottom of the sliding block 44, a cutting knife 46 is fixed at the end of the sliding block 44, pressing sheets 47 are mounted at the two ends of the cutting knife 46, after winding of the winding disc 78 is completed, a first motor 71 is started to drive a transmission shaft 72 to drive the storage plate 73 to rotate so that the winding disc 78 at the upper end of the storage plate 73 rotates, the winding disc 78 full of the welding wire exchanges positions with the empty winding disc 78, the hydraulic cylinder 42 is started to drive the piston rod 43 to slide forwards, the sliding block 44 at the top of the piston rod 43 slides forwards along the sliding rail 45, the cutting knife 46 at the end of the sliding block 44 slides forwards, and the pressing sheets 47 at the two ends of the cutting process squeeze the welding wire body 6 to enable the welding wire body 6 to be embedded in the winding disc 78 and taken down, automatic layer winding operation is achieved, the working efficiency is improved, and the service efficiency is improved.

The slide rail 45 is fixedly connected with the workbench 1, and the slide rail 45 is installed through the workbench 1.

The wire reels 78 are provided with two sets, and the two sets of wire reels 78 are wound around the wire body 6, and the wire body 6 is wound around the wire reels 78.

The wire spool 78 is sleeved with the supporting shaft 77, the wire spool 78 is attached to the tray 76, and the wire spool 78 can be detached.

The welding wire body 6 is in the same horizontal plane as the cutting blade 46, and cuts the welding wire by sliding the cutting blade 46.

The utility model provides a welding wire layer winding device, which has the following working principle:

the first step: the wire spool 78 is sleeved outside the support shaft 77 on the tray 76, so that the wire spool 78 is firmly installed, one end of the welding wire body 6 is wound outside the wire spool 78, the second motor 74 is started to drive the transmission rod 75 to drive the tray 76 to rotate, and the wire spool 78 at the top of the tray 76 rotates along with the rotation to wind the welding wire body 6.

And a second step of: when the winding of the wire spool 78 is completed, the first motor 71 is started to drive the transmission shaft 72 to drive the object placing plate 73 to rotate, so that the wire spool 78 at the upper end of the object placing plate 73 rotates, the wire spool 78 full of welding wires is exchanged with the empty wire spool 78, the hydraulic cylinder 42 is started to drive the piston rod 43 to slide forward, the sliding block 44 at the top of the piston rod 43 slides forward along the sliding rail 45 along with the sliding block, the cutting knife 46 at the end part of the sliding block 44 slides forward to cut the welding wires, the pressing sheets 47 at the two ends of the cutting process squeeze the welding wire body 6, the welding wire body 6 is embedded into the wire spool 78 and taken down, automatic layer winding cutting operation is realized, the working efficiency is improved, and the use effect is improved.

And a third step of: the welding wire body 6 is inserted and slid through the limiting columns 5, so that the limiting columns 5 limit the welding wire to prevent deflection in the subsequent winding process.

the second motor 74 is started to drive the transmission rod 75 to drive the tray 76 to rotate, the wire spool 78 at the top of the tray 76 rotates along with the rotation, the welding wire body 6 is wound, the first motor 71 is started to drive the transmission shaft 72 to drive the object placing plate 73 to rotate, the wire spool 78 at the upper end of the object placing plate 73 rotates, the wire spool 78 full of welding wires exchanges positions with the empty wire spool 78, the hydraulic cylinder 42 is started to drive the piston rod 43 to slide forwards, the sliding block 44 at the top of the piston rod 43 slides forwards along the sliding rail 45 along with the sliding rail, the cutting knife 46 at the end part of the sliding block 44 slides forwards, the welding wire is cut, the pressing pieces 47 at the two ends of the cutting process squeeze the welding wire body 6, the welding wire body 6 is embedded into the wire spool 78 and is taken down, automatic layer winding cutting operation is achieved, and working efficiency is improved.

The foregoing description is only illustrative of the present utility model and is not intended to limit the scope of the utility model, and all equivalent structures or equivalent processes or direct or indirect application in other related technical fields are included in the scope of the present utility model.

Claims

1. The utility model provides a welding wire layer winds device, includes workstation (1), its characterized in that: the welding wire winding machine is characterized in that a support column (2) is fixed at the bottom of the workbench (1), a fixing plate (3) is fixed in the middle of the support column (2), a cutting mechanism (4) is arranged on the surface of the workbench (1), a limiting column (5) is fixed on the surface of the workbench (1), a welding wire body (6) is inserted into the limiting column (5), a layer winding mechanism (7) is arranged above the workbench (1), the layer winding mechanism (7) comprises a first motor (71) fixed on the surface of the fixing plate (3), a transmission shaft (72) is fixedly connected to the output end of the first motor (71), a storage plate (73) is fixed at the top of the transmission shaft (72), a transmission rod (75) is fixedly connected to the output end of the second motor (74), a tray (76) is fixed at the top of the transmission rod (75), a supporting shaft (77) is fixed at the top of the tray (76), and a winding disc (78) is sleeved outside the supporting shaft (77).

2. The welding wire layer winding device according to claim 1, wherein the cutting mechanism (4) comprises a mounting plate (41) fixed at the top of the workbench (1), a hydraulic cylinder (42) is fixed at the top of the mounting plate (41), a piston rod (43) is fixedly connected to the output end of the hydraulic cylinder (42), a sliding block (44) is fixed at the end of the piston rod (43), a sliding rail (45) is slidably connected to the bottom of the sliding block (44), a cutting knife (46) is fixed at the end of the sliding block (44), and pressing sheets (47) are mounted at two ends of the cutting knife (46).

3. The welding wire layer winding device according to claim 2, characterized in that the slide rail (45) is fixedly connected with the work table (1).

4. The welding wire layer winding device according to claim 1, characterized in that the wire reels (78) are provided with two groups, and the two groups of wire reels (78) are wound and connected with the welding wire body (6).

5. The welding wire layer winding device according to claim 1, wherein the wire spool (78) is sleeved with the supporting shaft (77), and the wire spool (78) is attached to the tray (76).

6. The welding wire layer winding device as defined in claim 1, wherein the welding wire body (6) is at the same level as the cutting blade (46).