CN219444633U - Bottle body polishing system - Google Patents
Bottle body polishing system Download PDFInfo
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- CN219444633U CN219444633U CN202320367241.4U CN202320367241U CN219444633U CN 219444633 U CN219444633 U CN 219444633U CN 202320367241 U CN202320367241 U CN 202320367241U CN 219444633 U CN219444633 U CN 219444633U
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- polishing
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- bottle
- tensioning wheel
- tensioning
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/62—Plastics recycling; Rubber recycling
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- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
The utility model provides a bottle body polishing system which comprises a manipulator, a polishing unit and a conveying unit, wherein a bottle body to be polished is conveyed to one side of the polishing unit through the conveying unit, and the manipulator clamps the bottle body to be polished by using clamping jaws; the polishing unit comprises a polishing machine, the polishing machine utilizes an annular polishing belt to polish the bottle body, and the polishing machine is provided with two groups; the grinding machine comprises a grinding support, a tensioning unit is arranged on the grinding support, and the tensioning unit is used for tensioning the annular grinding belt in the bottle grinding process. The utility model has the beneficial effects that: the utility model provides a body polishing system, includes manipulator, unit and the conveying unit of polishing, will be from the waiting to polish bottle that the process of last step was carried utilizes the manipulator centre gripping, utilizes the manipulator to drive the bottle motion to near the unit of polishing, utilizes annular polishing area to polish the body according to the user demand.
Description
Technical Field
The utility model belongs to the field of machining, and particularly relates to a bottle body polishing system.
Background
In the bottle body processing process, the saponified bottle body needs to be polished, the existing polishing process is low in automation degree, the condition that the bottle body is manually held for polishing exists, waste powder is generated at a meeting place in the bottle body polishing process, the environment and the human body are damaged, meanwhile, the working efficiency is low, and the danger is easy to occur in the polishing process;
in the automation field, the application of robots is more and more extensive, so it is highly desirable to provide a bottle polishing system with robot's manipulator participation, utilize the robot's manipulator to participate in the process of polishing of bottle, can less harm to the human body, simultaneously to the waste material powder that produces in the polishing process can be through setting up corresponding dust extraction system.
Disclosure of Invention
In view of the foregoing, the present utility model is directed to a body polishing system for solving at least one of the problems of the prior art.
In order to achieve the above purpose, the technical scheme of the utility model is realized as follows:
the bottle body polishing system comprises a manipulator, a polishing unit and a conveying unit, wherein a bottle body to be polished is conveyed to one side of the polishing unit through the conveying unit, and the manipulator clamps the bottle body to be polished by using clamping jaws;
the polishing unit comprises a polishing machine, the polishing machine utilizes an annular polishing belt to polish the bottle body, and the polishing machine is provided with two groups;
the grinding machine comprises a grinding support, a tensioning unit is arranged on the grinding support, and the tensioning unit is used for tensioning the annular grinding belt in the bottle grinding process.
Further, the tensioning unit of the polisher comprises a tensioning wheel, and comprises an upper tensioning wheel, a lower tensioning wheel, a left tensioning wheel and a right tensioning wheel;
the outer walls of the upper tensioning wheel, the lower tensioning wheel, the left tensioning wheel and the right tensioning wheel are connected with the same annular polishing belt;
the lower tensioning wheel is a power wheel and is connected with a driving motor;
the left tensioning wheel and the right tensioning wheel are arranged on the same sliding plate, a sliding rail is arranged on one side, close to the polishing support, of the sliding plate, and the sliding plate horizontally moves relative to the polishing support through the sliding rail;
the polishing support is provided with a buffering tensioning cylinder, the fixed end of the buffering tensioning cylinder is arranged on the polishing support, and the movable end of the buffering tensioning cylinder is connected with the sliding plate through the adapter plate.
Further, a vertical adjusting unit is arranged at the position of the rising tightening wheel and comprises a vertical adjusting plate, and the rising tightening wheel is arranged on the vertical adjusting plate;
a vertical sliding rail is arranged between the vertical adjusting plate and the polishing support, and the vertical adjusting plate vertically moves relative to the polishing support through the vertical sliding rail;
still include vertical adjusting cylinder, vertical adjusting cylinder's stiff end and the leg joint that polishes, vertical adjusting plate is connected to the loose end, adjusts the vertical height of vertical adjusting plate through vertical adjusting cylinder.
Further, still be provided with the direction cylinder between vertical regulating plate and the support of polishing, the stiff end of direction cylinder is connected with the support of polishing, and the expansion end is connected with vertical regulating plate, the direction cylinder is used for improving the stability of vertical regulating plate oscilaltion.
Further, the lower tensioning wheel part is provided with a dust removing unit which comprises a dust removing cover, the dust removing cover is arranged on the outer side of the annular polishing belt, and the bottom of the dust removing cover is connected with a dust remover.
Further, the end part of the manipulator is connected with a bottle gas claw, and the end part of the bottle gas claw is connected with a profiling block attached to the outer wall of the bottle to be polished.
Further, including reversing the hand rest, reversing the hand rest upper surface and being provided with a plurality of supporting shoe, the supporting shoe upper surface is provided with the recess that is used for placing the bottle of waiting to polish.
Further, the conveying unit comprises a conveying frame, the upper part of the conveying frame is in contact with the bottle body to be polished, and a groove for placing the bottle body to be polished is formed in the conveying frame;
the conveying frame below is provided with drive unit, and drive unit is including setting up the drive motor at conveying unit both ends, and drive motor's output shaft is same conveyer belt, is connected with the grip block on the conveyer belt, and the grip block centre gripping is on the conveyer belt and along with the conveyer belt motion, and the bottom of grip block and conveying frame can be dismantled and be connected.
Further, the end part of the transmission unit is provided with a photoelectric proximity switch.
Compared with the prior art, the bottle body polishing system has the following beneficial effects:
(1) The bottle body polishing system comprises a manipulator, a polishing unit and a conveying unit, wherein the bottle body to be polished conveyed from the previous step is clamped by the manipulator, the manipulator is used for driving the bottle body to move to the vicinity of the polishing unit, and the annular polishing belt is used for polishing the bottle body according to the use requirement;
(2) According to the bottle body polishing system, two groups of polishing machines are arranged in the polishing unit, when one group of polishing machines is maintained or a polishing belt is replaced, the other group of polishing machines can be used for polishing operation, or the two groups of polishing machines can be used for polishing operation according to the use requirement, so that the working efficiency is improved;
(3) The bottle body polishing system is provided with the buffer tensioning cylinder, and can be realized by using the cylinder buffer, when the force of extruding the annular polishing belt by the bottle body in the polishing process is overlarge, the telescopic rod of the cylinder buffer stretches inwards at the moment, so that the bottle body is prevented from being scrapped due to excessive polishing;
(4) According to the bottle body polishing system, the vertical adjusting cylinder is arranged at the position of the rising tightening wheel, and when the size specification of the annular polishing belt is longer or shorter, the vertical height of the rising tightening wheel is adjusted so as to ensure that the annular polishing belt can be tightly raised.
Drawings
The accompanying drawings, which are included to provide a further understanding of the utility model and are incorporated in and constitute a part of this specification, illustrate embodiments of the utility model and together with the description serve to explain the utility model. In the drawings:
FIG. 1 is a schematic diagram of the overall structure of a body polishing system according to an embodiment of the present utility model;
FIG. 2 is a schematic view of a manipulator according to an embodiment of the present utility model;
FIG. 3 is a schematic view of the overall structure of a polishing unit according to an embodiment of the present utility model;
FIG. 4 is a schematic view of a portion of a tensioner according to an embodiment of the present utility model;
FIG. 5 is a schematic diagram of a left tensioner and a right tensioner according to an embodiment of the present utility model;
FIG. 6 is a schematic view of a dust hood according to an embodiment of the present utility model;
FIG. 7 is a schematic view of the overall structure of a conveying unit according to an embodiment of the present utility model;
FIG. 8 is a schematic view illustrating a first angle inside a conveying unit according to an embodiment of the present utility model;
FIG. 9 is a schematic view of a second angle inside the conveying unit according to an embodiment of the present utility model;
fig. 10 is a schematic view of an inverted hand rack according to an embodiment of the present utility model.
Reference numerals illustrate:
1-a manipulator; 2-a polishing unit; 21-polishing a bracket; 211-an ascending tension wheel; 212, a lower tensioning wheel; 213-left tension wheel; 214-right tensioning wheel; 22-an endless sanding belt; 23-sliding plates; 24-buffering tensioning cylinder; 25-vertical adjusting plates; 26-a vertical adjustment cylinder; 27-a guide cylinder; 3-a conveying unit; 31-a transport rack; 32-a transmission motor; 33-conveyor belt; 34-clamping the plate; 35-photoelectric proximity switch; 4, a bottle body to be polished; 5-a dust hood; 51-a dust remover; 6, bottle gas claw; 61-profiling block; 8-reversing the hand rest; 81-supporting blocks.
Detailed Description
It should be noted that, without conflict, the embodiments of the present utility model and features of the embodiments may be combined with each other.
The utility model will be described in detail below with reference to the drawings in connection with embodiments.
In the processing process of the hydrogen storage three-type bottle, the hydrogen storage three-type bottle can be decomposed into 5 working procedures of feeding, saponification, stretching, cleaning and annealing, wherein the bottle body of the bottle body needs to be polished, and the bottle body treated in the previous saponification working procedure is conveyed to the vicinity of a polishing unit 2 through a conveying unit 3 provided by the scheme and waits for polishing operation;
the existing manipulator 1 is utilized, a bottle gas claw 6 for clamping the bottle is arranged at the end part of the manipulator 1, the existing technology can be adopted for the gas claw, a profiling block 61 is arranged on the basis of the gas claw, the profile of the contact part of the profiling block 61 and the bottle corresponds to the external profile of the bottle, the bottom or the bottle neck part of the bottle is clamped by the gas claw, the polishing unit 2 is driven to carry out polishing operation, the bottle which is partially polished is placed on a reversing frame 8 because the gas claw clamping part is blocked by the gas claw, then the other end of the bottle is clamped after the gas claw 6 of the bottle is loosened (the bottle neck part of the bottle is clamped at the moment when the bottle is clamped for the first time, and the bottle neck part of the bottle is clamped at the moment when the bottle is clamped for the first time), so that the reversing step is completed, and then the bottle 4 to be polished is driven by the manipulator 1 again to complete the subsequent polishing operation;
the two groups of grinding machines in the grinding unit 2 are arranged, when one group of grinding machines is maintained or the grinding belt is replaced, the other group of grinding machines can be used for grinding operation, or the two groups of grinding machines can be used for grinding operation according to the use requirement, so that the working efficiency is improved;
be provided with buffering and rise tight cylinder 24, can utilize current cylinder buffer to realize, when the dynamics of polishing in-process bottle extrusion annular polishing area 22 is too big, the telescopic link of cylinder buffer inwards stretches out and draws back this moment, avoids excessively polishing the bottle, causes the bottle to scrap, for example: the upper pressure limit of the bottle extruding annular polishing belt 22 in the polishing process is preset, if the upper pressure limit is exceeded, excessive polishing of the bottle is easy to cause, and the bottle is scrapped, so that when the pressure reaches the upper limit, the telescopic rod of the cylinder buffer stretches inwards to drive the sliding plate 23 to move inwards by selecting the cylinder buffer of a proper model, and the mechanical arm 1 is still positioned at the original position to pull the bottle 4 to be polished away from the annular polishing belt 22, so that the pressure between the bottle 4 to be polished is reduced;
the vertical adjusting cylinder 26 is arranged at the position of the rising tightening wheel 211, and when the size specification of the annular grinding belt 22 is longer or shorter, the vertical height of the rising tightening wheel 211 is adjusted so as to ensure that the annular grinding belt 22 can be tightly tensioned;
the lower tensioning wheel is a power wheel and is connected with a driving motor, and the driving motor drives the annular polishing belt 22 to rotate;
in the polishing process, a dust cover is arranged near the annular polishing belt 22 of the polisher, and is used for reducing splashing of polished particles in the polishing process, and a dust remover 51 is arranged below the dust cover, so that the polished particles can be conveniently collected;
the conveying unit 3 comprises driving motors 32 respectively arranged at two ends, the output ends of the two driving motors 32 are connected with the same driving belt through belt wheels, the driving belt can be an existing trapezoid driving belt, a clamping plate 34 is arranged on the driving belt, the clamping plate 34 is detachably arranged on the driving belt, the conveying frame 31 of the conveying unit 3 and the clamping plate 34 are connected with each other along with the synchronous movement of the driving belt, the conveying frame 31 is indirectly driven to move along the length direction of the conveying unit 3 along with the movement of the driving belt, and meanwhile, in order to avoid the movement exceeding a stroke, a photoelectric proximity switch 35 is arranged at the edge part;
in this scheme, the mentioned manipulator 1 can adopt ABB brand's product, and the gas claw can adopt prior art to realize, and the flexible cylinder 25, driving motor 32, photoelectric proximity switch 35 etc. that relate to can be realized through purchasing current product, and control logic, control procedure, the control algorithm that need relate to in this scheme operation in-process all can be through utilizing current product and carrying out parameter configuration according to specific user demand simultaneously, and this scheme is not described repeatedly.
Finally, it should be noted that: the above embodiments are only for illustrating the technical solution of the present utility model, and not for limiting the same; although the utility model has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical scheme described in the foregoing embodiments can be modified or some or all of the technical features thereof can be replaced by equivalents; such modifications and substitutions do not depart from the spirit of the utility model, and are intended to be included within the scope of the appended claims and description.
The foregoing description of the preferred embodiments of the utility model is not intended to be limiting, but rather is intended to cover all modifications, equivalents, alternatives, and improvements that fall within the spirit and scope of the utility model.
Claims (9)
1. A body polishing system, characterized in that: the bottle body polishing device comprises a mechanical arm (1), a polishing unit (2) and a conveying unit (3), wherein a bottle body (4) to be polished is conveyed to one side of the polishing unit (2) through the conveying unit (3), and the bottle body (4) to be polished is clamped by the mechanical arm (1) through clamping jaws;
the polishing unit (2) comprises a polishing machine, the polishing machine utilizes an annular polishing belt (22) to polish the bottle body, and the polishing machine is provided with two groups;
the grinding machine comprises a grinding support (21), wherein a tensioning unit is arranged on the grinding support (21) and used for tensioning an annular grinding belt (22) in the bottle grinding process.
2. A body sanding system as defined in claim 1, wherein: the tensioning unit of the polisher comprises a tensioning wheel, and comprises an ascending tensioning wheel (211), a descending tensioning wheel (212), a left tensioning wheel (213) and a right tensioning wheel (214);
the outer walls of the upper tensioning wheel (211), the lower tensioning wheel (212), the left tensioning wheel (213) and the right tensioning wheel (214) are connected with the same annular polishing belt (22);
the lower tensioning wheel (212) is a power wheel, and the lower tensioning wheel (212) is connected with a driving motor;
the left tensioning wheel (213) and the right tensioning wheel (214) are arranged on the same sliding plate (23), a sliding rail is arranged on one side of the sliding plate (23) close to the polishing support (21), and the sliding plate (23) horizontally moves relative to the polishing support (21) through the sliding rail;
the polishing support (21) is provided with a buffer tensioning cylinder (24), the fixed end of the buffer tensioning cylinder (24) is arranged on the polishing support (21), and the movable end is connected with the sliding plate (23) through the adapter plate.
3. A body sanding system as defined in claim 2, wherein: the part of the rising tightening wheel (211) is provided with a vertical adjusting unit which comprises a vertical adjusting plate (25), and the rising tightening wheel (211) is arranged on the vertical adjusting plate (25);
a vertical sliding rail is arranged between the vertical adjusting plate (25) and the polishing support (21), and the vertical adjusting plate (25) vertically moves relative to the polishing support (21) through the vertical sliding rail;
still include vertical adjustment cylinder (26), the stiff end and the support (21) of polishing of vertical adjustment cylinder (26) are connected, and vertical regulating plate (25) are connected to the loose end, adjust the vertical height of vertical regulating plate (25) through vertical adjustment cylinder (26).
4. A body sanding system as defined in claim 3 wherein: a guide cylinder (27) is further arranged between the vertical adjusting plate (25) and the polishing support (21), the fixed end of the guide cylinder (27) is connected with the polishing support (21), the movable end of the guide cylinder is connected with the vertical adjusting plate (25), and the guide cylinder (27) is used for improving the up-and-down lifting stability of the vertical adjusting plate (25).
5. A body sanding system as defined in claim 2, wherein: the lower tensioning wheel (212) is provided with a dust removal unit, and comprises a dust removal cover (5), wherein the dust removal cover (5) is arranged on the outer side of the annular polishing belt (22), and the bottom of the dust removal cover (5) is connected with a dust remover (51).
6. A body sanding system as defined in claim 1, wherein: the end part of the manipulator (1) is connected with a bottle gas claw (6), and the end part of the bottle gas claw (6) is connected with a profiling block (61) attached to the outer wall of the bottle (4) to be polished.
7. A body sanding system as defined in claim 1, wherein: including reversing hand rest (8), reversing hand rest (8) upper surface is provided with a plurality of supporting shoe (81), supporting shoe (81) upper surface is provided with the recess that is used for placing to wait to polish bottle (4).
8. A body sanding system as defined in claim 1, wherein: the conveying unit (3) comprises a conveying frame (31), the upper part of the conveying frame (31) is in contact with the bottle body (4) to be polished, and a groove for placing the bottle body (4) to be polished is formed in the conveying frame (31);
the conveying frame (31) below is provided with drive unit, and drive unit is including setting up drive motor (32) at conveying unit (3) both ends, and the same conveyer belt (33) of output shaft connection of drive motor (32) is connected with clamping plate (34) on the conveyer belt, clamping plate (34) centre gripping is on conveyer belt (33) and along with conveyer belt (33) motion, and clamping plate (34) can be dismantled with the bottom of conveying frame (31) and be connected.
9. A body sanding system as defined in claim 8, wherein: the end part of the transmission unit is provided with a photoelectric proximity switch (35).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320367241.4U CN219444633U (en) | 2023-03-02 | 2023-03-02 | Bottle body polishing system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320367241.4U CN219444633U (en) | 2023-03-02 | 2023-03-02 | Bottle body polishing system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219444633U true CN219444633U (en) | 2023-08-01 |
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ID=87411319
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202320367241.4U Active CN219444633U (en) | 2023-03-02 | 2023-03-02 | Bottle body polishing system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219444633U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117444775A (en) * | 2023-12-25 | 2024-01-26 | 沈阳中复科金压力容器有限公司 | Pressure container gas cylinder shoulder grinding machine equipment and operation method |
-
2023
- 2023-03-02 CN CN202320367241.4U patent/CN219444633U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117444775A (en) * | 2023-12-25 | 2024-01-26 | 沈阳中复科金压力容器有限公司 | Pressure container gas cylinder shoulder grinding machine equipment and operation method |
| CN117444775B (en) * | 2023-12-25 | 2024-03-08 | 沈阳中复科金压力容器有限公司 | Pressure container gas cylinder shoulder grinding machine equipment and operation method |
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