CN219442757U - Automatic laser cleaning equipment for stator and rotor - Google Patents
Automatic laser cleaning equipment for stator and rotor Download PDFInfo
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- CN219442757U CN219442757U CN202320538069.4U CN202320538069U CN219442757U CN 219442757 U CN219442757 U CN 219442757U CN 202320538069 U CN202320538069 U CN 202320538069U CN 219442757 U CN219442757 U CN 219442757U
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Abstract
The utility model discloses automatic laser cleaning equipment for a stator and a rotor. The equipment can be used for carrying out connection production and is connected with a transportation line to realize automatic work. The equipment is arranged on one side of a conveying line, a tray is arranged on the conveying line to convey workpieces, and the workpieces are placed on the tray. The equipment comprises a machine table, a turntable device, a laser device, a conveying device and a material moving device, wherein the turntable device, the laser device and the conveying device are all arranged on the machine table, a workpiece is moved onto the conveying device along with a pallet by the material moving device, the conveying device inputs the pallet with the workpiece into the working end of the turntable device, the turntable device drives to rotate, the pallet rotates with the workpiece, the laser device carries out laser cleaning on the outer surface of the workpiece, and the conveying device inputs the workpiece into the material moving device after the laser cleaning, and the material moving device carries out discharging treatment. The whole automation of this equipment, feeding, move material, pay-off, wash, feed back, ejection of compact are automation mechanized operation, can improve whole production efficiency.
Description
Technical Field
The utility model relates to the technical field of stator and rotor production process equipment, in particular to automatic laser cleaning equipment for a stator and a rotor.
Background
In the production process of the stator or the rotor, welding operation is needed, the surface after welding is not smooth, and polishing treatment is needed to be carried out on the stator or the rotor so that the surface is smooth. Generally, a laser cleaning process is generally used to perform surface treatment on a workpiece with uneven surface.
The laser cleaning device in the prior art has the following problems: 1. the feeding and the returning of the workpiece are not smooth, so that excessive time is spent on conveying, and the production efficiency is reduced; 2. the connection work can not be realized, and the automation degree is low. Mass production cannot be realized.
Accordingly, the prior art has drawbacks and needs improvement.
Disclosure of Invention
According to one aspect of the present utility model, an automated laser cleaning apparatus for stators and rotors is provided, comprising a machine and a laser cleaning device provided on the machine
The turntable device is provided with a rotatable working end;
the laser device is positioned at one side of the turntable device;
the conveying device is positioned on the turntable device;
the material moving device is positioned at one side of the conveying device and is in joint fit with one end of the conveying device,
the material moving device is provided with a tray, the tray is provided with a workpiece, and the workpiece is moved to the working end of the turntable device along with the tray by the material moving device and the conveying device.
The utility model provides an automatic device for laser cleaning of the surfaces of a stator and a rotor. In the equipment, the workpiece is moved onto the conveying device along with the pallet by the material moving device, the conveying device inputs the pallet with the workpiece into the working end of the turntable device, the turntable device drives to rotate, the pallet rotates with the workpiece, the laser device carries out laser cleaning on the outer surface of the workpiece, and the conveying device inputs the workpiece into the material moving device after the laser cleaning, and the material moving device carries out discharging treatment. The whole process of the equipment is automatic, and the feeding, the material transferring, the feeding, the cleaning, the material returning and the discharging are all automatic operations, so that the whole production efficiency can be improved; moreover, the equipment is integrated into a production line, so that the automation of connection can be realized.
In some embodiments, the turntable device comprises a first rack, a first driving motor, a linkage shaft, a rotary turntable and a mounting platform, wherein the first rack is fixed on the lower end face of the machine, the rotary turntable is fixed on the upper end face of the machine, the mounting platform is arranged at the driving end of the rotary turntable, the driving end of the first driving motor is in driving connection with the rotary turntable through the linkage shaft, and the tray is placed on the mounting platform.
Therefore, the turntable device consists of the structure, and in the turntable device, the first driving motor drives the rotary turntable to rotate through the linkage shaft, so that the tray is driven to rotate.
In some embodiments, the corner position on the mounting platform is provided with a limit post, the corner position of the tray is provided with a limit hole, and the limit post and the limit hole are detachably matched.
From this, mounting platform carries out spacing block through spacing post, spacing hole complex mode to the tray, centrifugal force that produces when can avoiding rotating to its influence.
In some embodiments, the laser device includes a first driving module, a second driving module, and a galvanometer laser module, where the first driving module is disposed on an end surface of the machine, the second driving module is disposed on a driving end of the first driving module, and the galvanometer laser module is disposed on the driving end of the second driving module.
Thus, the laser device is constituted by the above-described structure. In the laser device, a first driving module drives a galvanometer laser module to move back and forth towards the workpiece direction, a second driving module drives the galvanometer laser module to move vertically, and the galvanometer laser module carries out laser cleaning treatment on the surface of the workpiece.
In some embodiments, the laser device further comprises a negative pressure suction head assembly, the negative pressure suction head assembly is arranged at the driving end of the second driving module, and the negative pressure suction head assembly is arranged on one side above the turntable device.
Therefore, the negative pressure suction head component is responsible for carrying out negative pressure discharge on smoke generated in the laser cleaning process.
In some embodiments, the conveying device comprises a lifting frame, a first driving piece and a first conveying mechanism, wherein the lifting frame is arranged on the end face of the machine table in a lifting and movable mode, the first driving piece is arranged on the machine table and is in driving connection with the lifting frame, and the first conveying mechanism is arranged on the lifting frame.
Thus, the first driving piece drives the lifting frame to move up and down, so that the first conveying mechanism moves up and down; with the driving of the first driving piece, the tray on the first conveying mechanism can be placed on the turntable device or the tray on the turntable device is lifted off.
In some embodiments, the first conveying mechanism comprises a second driving motor and two symmetrically distributed first chain conveying modules, the two first chain conveying modules are arranged on the lifting frame, the turntable device is located between the two first chain conveying modules, the two first chain conveying modules are synchronously connected, and the second driving motor is arranged on the lifting frame and is in driving connection with one of the first chain conveying modules.
In this way, in the first conveying mechanism, the tray is conveyed on the two first chain conveying modules. When the first driving piece drives the lifting frame to descend, the tray is separated from the first chain conveying module and falls on the working end of the turntable device; when the first driving piece drives the lifting frame to ascend, the first chain conveying module can jack the tray away from the working end of the turntable device, and the tray is conveyed on the two first chain conveying modules.
In some embodiments, the material moving device comprises a second frame, a lifting platform, a second driving piece and a second conveying mechanism, wherein the lifting platform is arranged on the second frame in a lifting movable manner, the second driving piece is arranged on the second frame and is in driving connection with the lifting platform, and the second conveying mechanism is arranged on the lifting platform.
Thus, the second driving piece drives the lifting platform to move up and down, so that the first conveying mechanism moves up and down; with the driving of the second driving piece, the tray on the second conveying mechanism can be placed on the conveying line or the tray on the conveying line is lifted off.
In some embodiments, the second conveying mechanism comprises a third driving motor and two second chain conveying modules which are symmetrically distributed, the two second chain conveying modules are arranged on the lifting platform, the two second chain conveying modules are synchronously connected, and the third driving motor is arranged on the lifting platform and is in driving connection with one of the second chain conveying modules.
In this way, in the second conveying mechanism, the tray is conveyed on the two second chain conveying modules. When the second driving piece drives the lifting platform to descend, the tray is separated from the second chain conveying module and enters the conveying line; when the second driving piece drives the lifting platform to ascend, the second chain conveying module can jack the tray away from the working end of the conveying line, and the tray is conveyed on the two second chain conveying modules.
In some embodiments, the second frame is provided with a plurality of limiting rods, the limiting rods are positioned at corners of the second frame, and the lifting platform is positioned among the limiting rods.
Therefore, the position of the tray can be limited by the limiting rod, and meanwhile, the position of the tray can be calibrated.
Drawings
Fig. 1 is a schematic perspective view of an automated laser cleaning apparatus for stators and rotors according to an embodiment of the present utility model.
Fig. 2 is a schematic perspective view of an automated laser cleaning apparatus for stators and rotors shown in fig. 1.
Fig. 3 is a schematic perspective view of a turntable device in the automatic laser cleaning apparatus for stators and rotors shown in fig. 1.
Fig. 4 is a schematic perspective view of a laser device in the automatic laser cleaning apparatus for a stator and a rotor shown in fig. 1.
Fig. 5 is a schematic perspective view of a conveying device in the automatic laser cleaning device for the stator and the rotor shown in fig. 1.
Fig. 6 is a schematic perspective view of a material transferring device in the automatic laser cleaning apparatus for a stator and a rotor shown in fig. 1.
Reference numerals in the drawings: 000-machine table, 100-turntable device, 110-first rack, 120-first driving motor, 130-linkage shaft, 140-rotary turntable, 150-mounting platform, 151-limit column, 200-laser device, 210-first driving module, 220-second driving module, 230-galvanometer laser module, 240-negative pressure suction head assembly, 300-conveying device, 310-lifting frame, 320-first driving piece, 330-first conveying mechanism, 331-second driving motor, 332-first chain conveying module, 400-material moving device, 410-second rack, 411-limit rod, 420-lifting table, 430-second driving piece, 440-second conveying mechanism, 441-third driving motor, 442-second chain conveying module, a-tray, a 1-limit hole and b-workpiece.
Detailed Description
The utility model is described in further detail below with reference to the accompanying drawings.
Fig. 1 schematically shows an automated laser cleaning apparatus for stators, rotors according to an embodiment of the present utility model. The equipment can be used for carrying out connection production and is connected with a transportation line to realize automatic work. The equipment is arranged on one side of a conveying line, a tray a is arranged on the conveying line and used for conveying a workpiece b, and the workpiece b is placed on the tray a.
Referring to fig. 1-2, the apparatus includes a machine 000, a turntable device 100, a laser device 200, a conveying device 300, and a material transferring device 400, where the turntable device 100, the laser device 200, and the conveying device 300 are all disposed on the machine 000, and the material transferring device 400 is disposed on the conveying line. A turntable device 100 provided with a rotatable working end; the laser device 200 is located at one side of the turntable device 100; the conveying device 300 is positioned on the turntable device 100; the material moving device 400 is located at one side of the conveying device 300 and is in engagement with one end of the conveying device 300. The conveying line conveys the pallet a to the working end of the material moving device 400, the workpiece b is moved to the working end of the turntable device 100 along with the pallet a by the material moving device 400 and the conveying device 300, the turntable device 100 rotationally turns over the workpiece b, and the laser device 200 performs laser cleaning on the surface of the workpiece b.
In the equipment, a workpiece b is moved onto a conveying device 300 along with a pallet a by a material moving device 400, the conveying device 300 inputs the pallet a and the workpiece b into the working end of a turntable device 100, the turntable device 100 drives to rotate, the pallet a and the workpiece b rotate, a laser device 200 carries out laser cleaning on the outer surface of the workpiece b, and the conveying device 300 inputs the workpiece b into the material moving device 400 after cleaning and carries out discharging treatment by the material moving device 400. The whole process of the equipment is automatic, and the feeding, the material transferring, the feeding, the cleaning, the material returning and the discharging are all automatic operations, so that the whole production efficiency can be improved; moreover, the equipment is integrated into a production line, so that the automation of connection can be realized.
Referring to fig. 3, the turntable device 100 includes a first frame 110, a first driving motor 120, a linkage shaft 130, a rotary turntable 140, and a mounting platform 150, wherein the first frame 110 is fixed on a lower end surface of the machine 000, the rotary turntable 140 is fixed on an upper end surface of the machine 000, the mounting platform 150 is disposed on a driving end of the rotary turntable 140, the driving end of the first driving motor 120 is in driving connection with the rotary turntable 140 through the linkage shaft 130, and the tray a is disposed on the mounting platform 150. The turntable device 100 is composed of the above-described structure, and in the turntable device 100, the first driving motor 120 drives the rotary turntable 140 to rotate through the coupling shaft 130, thereby driving the tray a to rotate.
Referring to fig. 3, limiting posts 151 are disposed at opposite corner positions on the mounting platform 150, limiting holes a1 are disposed at corner positions of the tray a, and the limiting posts 151 and the limiting holes a1 are detachably matched. The mounting platform 150 carries out limit clamping on the tray a in a mode of matching the limit posts 151 and the limit holes a1, so that the influence of centrifugal force generated during rotation on the tray a can be avoided.
Referring to fig. 4, the laser apparatus 200 includes a first driving module 210, a second driving module 220, and a galvanometer laser module 230, where the first driving module 210 is disposed on an end surface of the machine 000, the second driving module 220 is disposed on a driving end of the first driving module 210, and the galvanometer laser module 230 is disposed on a driving end of the second driving module 220. The laser device 200 is constructed as described above. In the laser device 200, the first driving module 210 drives the galvanometer laser module 230 to move back and forth toward the direction of the workpiece b, and the second driving module 220 drives the galvanometer laser module 230 to move vertically, and the galvanometer laser module 230 performs laser cleaning treatment on the surface of the workpiece b.
Referring to fig. 4, the laser apparatus 200 further includes a negative pressure suction head assembly 240, where the negative pressure suction head assembly 240 is disposed at the driving end of the second driving module 220, and the negative pressure suction head assembly 240 is disposed above the turntable 100. The negative pressure suction head assembly 240 is responsible for negative pressure discharge of smoke generated in the laser cleaning process.
Referring to fig. 5, the conveying device 300 includes a lifting frame 310, a first driving member 320 and a first conveying mechanism 330, wherein the lifting frame 310 is disposed on an end surface of the machine platform 000 in a lifting manner, the first driving member 320 is disposed on the machine platform 000 and is in driving connection with the lifting frame 310, and the first conveying mechanism 330 is disposed on the lifting frame 310. The first driving member 320 drives the lifting frame 310 to move up and down, thereby moving up and down the first conveying mechanism 330; with the driving of the first driving member 320, the tray a on the first conveying mechanism 330 can be placed on the turntable device 100 or the tray a on the turntable device 100 can be lifted off. An inductor is provided at the end of the first conveying mechanism 330 near one end of the turntable assembly 100.
Referring to fig. 1 and 5, the first conveying mechanism 330 includes a second driving motor 331 and two symmetrically distributed first chain conveying modules 332, the two first chain conveying modules 332 are disposed on the lifting frame 310, the turntable device 100 is disposed between the two first chain conveying modules 332, the two first chain conveying modules 332 are synchronously connected, and the second driving motor 331 is disposed on the lifting frame 310 and is in driving connection with one of the first chain conveying modules 332. In the first conveying mechanism 330, the pallet a is conveyed on two first chain conveying modules 332. When the first driving member 320 drives the lifting frame 310 to descend, the tray a is separated from the first chain conveying module 332 and falls on the working end of the turntable device 100; when the first driving member 320 drives the lifting frame 310 to lift, the first chain conveying modules 332 push the tray a away from the working end of the turntable device 100, and the tray a is conveyed on the two first chain conveying modules 332.
Referring to fig. 6, the material transferring device 400 includes a second frame 410, a lifting platform 420, a second driving member 430, and a second conveying mechanism 440, where the lifting platform 420 is movably disposed on the second frame 410, the second driving member 430 is disposed on the second frame 410 and is in driving connection with the lifting platform 420, and the second conveying mechanism 440 is disposed on the lifting platform 420. The second driving member 430 drives the elevating platform 420 to move up and down, thereby elevating the first conveying mechanism 330; with the driving of the second driving part 430, the tray a on the second conveying mechanism 440 can be placed on the transporting line or the tray a on the transporting line can be lifted off. The end of the second conveyor 440 near the end of the conveyor line is provided with a sensor.
Referring to fig. 6, the second conveying mechanism 440 includes a third driving motor 441 and two second chain conveying modules 442 symmetrically distributed, the two second chain conveying modules 442 are disposed on the lifting platform 420, the two second chain conveying modules 442 are synchronously connected, and the third driving motor 441 is disposed on the lifting platform 420 and is in driving connection with one of the second chain conveying modules 442. In the second conveying mechanism 440, the pallet a is conveyed on two second chain conveying modules 442. When the second driving member 430 drives the lifting platform 420 to descend, the tray a is separated from the second chain conveying module 442 and enters the conveying line; when the second driving member 430 drives the lifting platform 420 to lift, the second chain conveying modules 442 push the pallet a away from the working end of the conveying line, and the pallet a is conveyed on the two second chain conveying modules 442.
Referring to fig. 6, the second frame 410 is provided with a plurality of limiting rods 411, the limiting rods 411 are located at corners of the second frame 410, and the lifting platform 420 is located between the limiting rods 411. The stopper rod 411 can restrict the position of the tray a, and can perform positional calibration on the tray a.
When the workpiece b on the conveying line is conveyed to the station of the equipment along with the tray a, the tray a is positioned above the material moving device 400, and the equipment is in the working process:
s1, feeding: the workpiece b on the transport line is transported above the material moving device 400 along with the pallet a.
S2, material transferring: the second driving member 430 drives the lifting platform 420 to lift, the second chain conveying modules 442 push the pallet a away from the working end of the conveying line, the pallet a is conveyed on the two second chain conveying modules 442, and the workpiece b enters the working end of the conveying device 300 along with the pallet a.
S3, feeding: the first conveying mechanism 330 of the conveying device 300 conveys the workpiece b to above the working end of the turntable device 100; the first driving member 320 drives the lifting frame 310 to descend, and the tray a falls on the working end of the turntable device 100 and is separated from the first chain conveying module 332; the workpiece b enters the working end of the turntable assembly 100.
S4, cleaning: the turntable device 100 performs laser cleaning of the surface of the workpiece b in cooperation with the laser device 200.
In the turntable device 100, the first driving motor 120 drives the rotary turntable 140 to rotate through the linkage shaft 130, so as to drive the tray a to rotate;
in the laser device 200, the first driving module 210 drives the galvanometer laser module 230 to approach the workpiece b toward the direction of the workpiece b, and the second driving module 220 drives the galvanometer laser module 230 to vertically move, so that the galvanometer laser module 230 performs laser cleaning treatment on the surface of the workpiece b.
S5, material returning: in the conveying device 300, when the first driving member 320 drives the lifting frame 310 to lift, and the first driving member 320 drives the lifting frame 310 to lift, the first chain conveying module 332 pushes the tray a away from the working end of the turntable device 100, and the tray a is conveyed on the two first chain conveying modules 332; the tray a is conveyed to the working end of the transfer device 400.
S6, discharging: in the material transferring device 400, the second driving member 430 drives the lifting platform 420 to descend, and the tray a is separated from the second chain conveying module 442 and enters the conveying line to be conveyed to the next process along with the conveying line.
What has been described above is merely some embodiments of the present utility model. It will be apparent to those skilled in the art that various modifications and improvements can be made without departing from the spirit of the utility model.
Claims (10)
1. An automatic laser cleaning device for a stator and a rotor is characterized by comprising a machine table (000) and a laser cleaning device arranged on the machine table (000)
A turntable device (100) provided with a rotatable working end;
a laser device (200) positioned on one side of the turntable device (100);
a conveying device (300) positioned on the turntable device (100);
the material moving device (400) is positioned at one side of the conveying device (300) and is in joint fit with one end of the conveying device (300),
the material moving device (400) is provided with a tray (a), a workpiece (b) is placed on the tray (a), and the workpiece (b) is moved to the working end of the turntable device (100) along with the tray (a) by the material moving device (400) and the conveying device (300).
2. The automatic laser cleaning device for stators and rotors according to claim 1, wherein the turntable device (100) comprises a first frame (110), a first driving motor (120), a linkage shaft (130), a rotary turntable (140) and a mounting platform (150), the first frame (110) is fixed on the lower end face of the machine table (000), the rotary turntable (140) is fixed on the upper end face of the machine table (000), the mounting platform (150) is arranged at the driving end of the rotary turntable (140), the driving end of the first driving motor (120) is in driving connection with the rotary turntable (140) through the linkage shaft (130), and the tray (a) is placed on the mounting platform (150).
3. An automated laser cleaning device for stators and rotors according to claim 2, wherein a limit post (151) is arranged at a corner position on the mounting platform (150), a limit hole (a 1) is arranged at a corner position of the tray (a), and the limit post (151) and the limit hole (a 1) are detachably matched.
4. The automatic laser cleaning device for stators and rotors according to claim 1, wherein the laser device (200) comprises a first driving module (210), a second driving module (220) and a galvanometer laser module (230), the first driving module (210) is arranged on the end face of the machine table (000), the second driving module (220) is arranged at the driving end of the first driving module (210), and the galvanometer laser module (230) is arranged at the driving end of the second driving module (220).
5. The automatic laser cleaning device for the stator and the rotor according to claim 4, wherein the laser device (200) further comprises a negative pressure suction head assembly (240), the negative pressure suction head assembly (240) is arranged at the driving end of the second driving module (220), and the negative pressure suction head assembly (240) is arranged at one side position above the turntable device (100).
6. An automated laser cleaning apparatus for stators and rotors according to claim 1, wherein the conveying device (300) comprises a lifting frame (310), a first driving member (320) and a first conveying mechanism (330), the lifting frame (310) is arranged on the end face of the machine table (000) in a lifting and movable manner, the first driving member (320) is arranged on the machine table (000) and is in driving connection with the lifting frame (310), and the first conveying mechanism (330) is arranged on the lifting frame (310).
7. The automatic laser cleaning device for stators and rotors according to claim 6, wherein the first conveying mechanism (330) comprises a second driving motor (331) and two symmetrically distributed first chain conveying modules (332), the two first chain conveying modules (332) are arranged on a lifting frame (310), the turntable device (100) is arranged between the two first chain conveying modules (332), the two first chain conveying modules (332) are synchronously connected, and the second driving motor (331) is arranged on the lifting frame (310) and is in driving connection with one of the first chain conveying modules (332).
8. The automatic laser cleaning device for stators and rotors according to claim 1, wherein the material moving device (400) comprises a second frame (410), a lifting table (420), a second driving member (430) and a second conveying mechanism (440), the lifting table (420) is arranged on the second frame (410) in a lifting movable manner, the second driving member (430) is arranged on the second frame (410) and is in driving connection with the lifting table (420), and the second conveying mechanism (440) is arranged on the lifting table (420).
9. The automatic laser cleaning device for stators and rotors according to claim 8, wherein the second conveying mechanism (440) comprises a third driving motor (441) and two symmetrically distributed second chain conveying modules (442), the two second chain conveying modules (442) are arranged on the lifting table (420), the two second chain conveying modules (442) are synchronously connected, and the third driving motor (441) is arranged on the lifting table (420) and is in driving connection with one of the second chain conveying modules (442).
10. An automated laser cleaning apparatus for stators and rotors according to claim 8, wherein the second frame (410) is provided with a plurality of limit bars (411), a plurality of limit bars (411) are located at corners of the second frame (410), and the lifting platform (420) is located between the plurality of limit bars (411).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320538069.4U CN219442757U (en) | 2023-03-14 | 2023-03-14 | Automatic laser cleaning equipment for stator and rotor |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320538069.4U CN219442757U (en) | 2023-03-14 | 2023-03-14 | Automatic laser cleaning equipment for stator and rotor |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219442757U true CN219442757U (en) | 2023-08-01 |
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ID=87419501
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202320538069.4U Active CN219442757U (en) | 2023-03-14 | 2023-03-14 | Automatic laser cleaning equipment for stator and rotor |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219442757U (en) |
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2023
- 2023-03-14 CN CN202320538069.4U patent/CN219442757U/en active Active
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