CN219434836U - Rubber metal impurity detection device - Google Patents
Rubber metal impurity detection device Download PDFInfo
- Publication number
- CN219434836U CN219434836U CN202223374923.2U CN202223374923U CN219434836U CN 219434836 U CN219434836 U CN 219434836U CN 202223374923 U CN202223374923 U CN 202223374923U CN 219434836 U CN219434836 U CN 219434836U
- Authority
- CN
- China
- Prior art keywords
- rubber
- vertical plate
- metal
- channels
- cross rod
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/62—Plastics recycling; Rubber recycling
Abstract
The utility model discloses a rubber metal impurity detection device, which comprises a conveying belt, two barrier strips and a controller, wherein N separation parts are respectively arranged on the conveying belt, the area between the two barrier strips is separated into N+1 channels, each channel can be used for a single rubber strip to pass through, and the N+1 channels are respectively provided with N+1 metal detection parts; n+1 interception parts are respectively arranged in front of the N separation parts on the conveyor belt and are used for intercepting rubber strips containing metal impurities, and the N+1 interception parts are respectively in one-to-one correspondence with the N+1 channels. According to the utility model, on the basis of being capable of simultaneously detecting a plurality of rubber strips and improving the efficiency, each rubber strip can independently pass through a corresponding channel and can be independently detected, so that whether each rubber strip contains metal impurities can be accurately judged at one time; in addition, the rubber strips containing metal impurities can be trapped, so that the rubber strips can be calibrated or classified in time, and effective distinction is realized.
Description
Technical Field
The utility model relates to the technical field of production and processing of rubber parts for vehicles, in particular to a rubber metal impurity detection device.
Background
Rubber parts are one of the materials commonly used in automobiles, and are generally used in various suspension, vibration damping, support, and other parts. In the production process of rubber parts, the raw materials are natural rubber (raw rubber), compounding agents (such as filler, reinforcing agent, accelerator, anti-aging agent, anti-scorching agent and the like) are added into a rubber mixing machine, and strip-shaped semi-finished rubber products, namely rubber strips, are obtained after mixing, and are sent into a die to be vulcanized and formed into rubber finished products (rubber parts) in various shapes.
Because the rubber part is manufactured by adopting a mechanized production and processing mode, metal impurities are inevitably mixed in the production and processing process, and the metal and the rubber have larger difference in physical and chemical characteristics, after the rubber finished product is manufactured, the durability and fatigue resistance of the rubber part can be influenced, so that the service life of the rubber part can be influenced. Therefore, before the rubber strip is processed into a rubber finished product, the rubber strip is often required to perform metal impurity detection on the rubber strip on line so as to remove the rubber strip which does not meet the requirements.
At present, a metal detector is adopted as a main means for detecting metal impurities in the rubber strip, namely, the rubber strip is conveyed by a conveying belt, and whether the metal impurities are contained in the rubber strip is detected by applying an electromagnetic induction principle through the lower part of the metal detector. In order to improve the efficiency, a plurality of rubber strips are generally arranged on a conveyor belt in parallel, and if one or a plurality of rubber strips contain metal impurities when passing through the lower part of the metal detector, it is not possible to determine which one or a plurality of rubber strips contain the metal impurities, and the plurality of rubber strips often need to be rechecked one by one, so that the efficiency is low. If the rubber strips are sequentially conveyed one by one, the specific rubber strip can be timely judged, but the detection mode has obviously low efficiency and cannot meet the actual requirements of production and processing.
Disclosure of Invention
The utility model aims to overcome the defects and the shortcomings of the prior art, and provides a rubber metal impurity detection device, which can independently pass through corresponding channels and can be independently detected on the basis of being capable of simultaneously detecting a plurality of rubber strips and improving the efficiency, so that whether each rubber strip contains metal impurities can be accurately judged at one time; in addition, the rubber strips containing metal impurities can be trapped, so that the rubber strips can be calibrated or classified in time, and effective distinction can be realized.
In order to achieve the above purpose, the present utility model provides the following technical solutions:
the utility model provides a rubber metal impurity detection device, includes the conveyer belt, corresponds two blend stop and the controller that are located the conveyer belt both sides respectively, its characterized in that: n separation parts are respectively arranged on the conveyor belt, the N separation parts are arranged at intervals along the width direction of the conveyor belt, the area between the two barrier strips is separated into N+1 channels, each channel can be used for a single rubber strip to pass through, and the N+1 channels respectively correspond to the N+1 metal detection parts; n+1 interception parts are respectively arranged in front of the N separation parts on the conveying belt and are used for intercepting rubber strips containing metal impurities, and the N+1 interception parts are respectively in one-to-one correspondence with the N+1 channels; when the metal detection component detects that the rubber strip passing under the metal detection component contains metal impurities, the controller controls the corresponding interception component to act so as to intercept the rubber strip containing the metal impurities.
Further, the two sides of the conveying belt are correspondingly provided with a first vertical frame and a second vertical frame from back to front, and a first cross rod and a second cross rod are correspondingly and fixedly connected between the first vertical frame and the second vertical frame at the two sides respectively.
Further, each partition component comprises a first vertical plate arranged on the first cross rod, the bottom end of the first vertical plate is fixedly connected with a partition strip arranged along the length direction of the conveying belt, and the N+1 channels are formed by dividing the area between the two barrier strips by N partition strips.
Further, each metal detection component adopts a metal detection probe, the metal detection probes are electrically connected with the controller, and n+1 metal detection probes are respectively arranged on one side of the corresponding first vertical plate and are in one-to-one correspondence with the n+1 channels.
Further, the first vertical plate is installed on the first cross rod in a sliding fit mode, a screw hole is formed in the top surface of the first vertical plate, a first locking bolt is screwed, the bottom end of the first locking bolt is abutted to the first cross rod, and the first vertical plate is fixed to the first cross rod.
Further, each interception part comprises a second vertical plate arranged on the second cross rod, an electric cylinder is fixedly arranged on the front side of the second vertical plate, the electric cylinder is electrically connected with the controller, the rod end of the electric cylinder is fixedly connected with a rubber press block, and N+1 electric cylinders respectively correspond to the N+1 channels one by one; when the metal detection part detects that the rubber strip passing below the metal detection part contains metal impurities, the controller controls the rod body of the electric cylinder to extend out, and the rubber pressing block moves downwards to intercept the rubber strip containing metal impurities.
Further, the front side of the second vertical plate is provided with an alarm indicator lamp above the electric cylinder, the alarm indicator lamp is electrically connected with the controller, and one side of the second vertical plate is provided with a control button for controlling the rod body of the electric cylinder to stretch.
Further, the second riser pass through sliding fit install in on the second horizontal pole, the top surface of second riser is equipped with the screw and closes the second locking bolt soon, the second locking bolt of screwing, the bottom and the second horizontal pole looks butt of second locking bolt, is fixed in the second riser on the second horizontal pole.
Compared with the prior art, the utility model has the beneficial effects that:
1. according to the utility model, the N separation parts which are arranged at intervals along the width direction of the conveyor belt are respectively arranged on the conveyor belt, the area between two barrier strips can be separated into N+1 channels, each channel can be used for a single rubber strip to pass through, and N+1 metal detection parts which are in one-to-one correspondence with the N+1 channels are arranged, so that on the basis that the detection of the rubber strips can be simultaneously carried out, the efficiency is improved, each rubber strip can independently pass through the corresponding channel and can be independently detected, and therefore, whether each rubber strip contains metal impurities can be accurately judged at one time.
2. According to the utility model, the N+1 interception parts corresponding to the N+1 channels one by one are respectively arranged in front of the N separation parts, when the metal detection parts detect the metal-containing impurities of the rubber strips passing below the N separation parts, the controller controls the corresponding interception parts to act so as to intercept the rubber strips containing the metal impurities, thereby being convenient for calibrating or classifying the rubber strips in time and realizing effective distinction.
Drawings
Fig. 1 is a schematic view of the structure of the present utility model, and the direction indicated by the arrow in the figure is the conveying direction of the conveyor belt.
Fig. 2 is a schematic structural view of a partition member and a metal detecting member in the present utility model.
Fig. 3 is a schematic view of the structure of the retaining member in the present utility model.
Fig. 4 is a block diagram of the electrical control principle of the present utility model.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Referring to fig. 1-4, a rubber metal impurity detection device comprises a conveyer belt 1, two barrier strips 2 and a controller 3, wherein the two barrier strips 2 and the controller 3 are respectively and correspondingly positioned on two sides of the conveyer belt 1, four separation parts 4 are respectively arranged on the conveyer belt 1, the four separation parts 4 are arranged at intervals along the width direction of the conveyer belt 1, the area between the two barrier strips 2 is divided into five channels 5, each channel can be used for a single rubber strip to pass through, and the five channels 5 are respectively and correspondingly provided with five metal detection parts 6; five interception parts 7 are respectively arranged in front of the four separation parts 4 on the conveyer belt 1 and are used for intercepting rubber strips containing metal impurities, and the five interception parts 7 are respectively in one-to-one correspondence with the five channels 5; when the metal detecting part detects that the rubber strip passing under the metal detecting part contains metal impurities, the controller 3 controls the corresponding intercepting part to act so as to intercept the rubber strip containing metal impurities.
It should be noted that, in order to more accurately detect whether the rubber strip contains metal impurities, the conveying speed of the conveying belt 1 should be adjustable according to the actual use.
In the utility model, a first vertical frame 8 and a second vertical frame 9 are correspondingly arranged at two sides of a conveyer belt 1 from back to front, and a first cross rod 10 and a second cross rod 11 are correspondingly and fixedly connected between the first vertical frame 8 and the second vertical frame 9 at two sides.
In the utility model, each partition part comprises a first vertical plate 41 arranged on a first cross bar 10, the bottom end of the first vertical plate 41 is fixedly connected with a partition strip 42 arranged along the length direction of the conveying belt 1, and five channels 5 are formed by dividing the area between two barrier strips 2 by four partition strips 42.
Therefore, five rubber strips can pass through the corresponding channels independently without mutual influence.
In the utility model, each metal detection part adopts a metal detection probe 61, the metal detection probes 61 are electrically connected with a controller, and five metal detection probes 61 are respectively arranged on one side of a corresponding first vertical plate 41 and are in one-to-one correspondence with five channels 5.
It should be noted that, since there are five metal detection probes 61 and only four first risers 41, in order to facilitate the installation of the metal detection probes 61, two metal detection probes are correspondingly installed on two sides of the first riser located at the outermost side, and the other three metal detection probes are correspondingly installed on one side of the corresponding first riser, thereby realizing that the five metal detection probes 61 are correspondingly installed with the five channels 5 one by one, respectively.
The metal detection probe 61 uses the principle of electromagnetic induction, adopts a coil through which alternating current passes to generate a rapidly changing magnetic field, and when a rubber strip containing metal impurities passes below the coil, the magnetic field generates eddy current in the metal, the eddy current generates a magnetic field, the original magnetic field is influenced in turn, and the metal detection probe 61 generates a trigger signal and sends the trigger signal to the controller 3.
In the present utility model, the first riser 41 is mounted on the first cross bar 10 by sliding fit, and the top surface of the first riser 41 is provided with a screw hole and is screwed with the first locking bolt 12.
Thereby, the first lock bolt 12 is screwed, and the bottom end of the first lock bolt 12 abuts against the first rail 10, so that the first riser 41 can be fixed to the first rail 10. Otherwise, the first locking bolt 12 is unscrewed, the locking of the first vertical plate 41 is released, namely the first vertical plate 41 can be moved along the first transverse rod 10, the width of the corresponding channel is finely adjusted, the rubber strip in a certain width error range is met, and the rubber strip to be detected can smoothly pass through the corresponding channel.
In the utility model, each interception part comprises a second vertical plate 71 arranged on a second cross rod 11, an electric cylinder 72 is fixedly arranged on the front side of the second vertical plate 71, the electric cylinder 72 is electrically connected with a controller 3, the rod end of the electric cylinder 72 is fixedly connected with a rubber press block 73, and the five electric cylinders 72 are respectively in one-to-one correspondence with the five channels 5.
Thus, when the metal detecting means detects that the rubber strip passing thereunder contains metal impurities, the controller 3 controls the rod body of the electric cylinder 72 to extend, and the rubber press block 73 moves downward accordingly to press and retain the rubber strip containing metal impurities.
In the present utility model, an alarm indicator 13 is mounted on the front side of the second vertical plate 71 above the electric cylinder 73, the alarm indicator 13 is electrically connected to the controller 3, and a control button 14 for controlling the rod body of the electric cylinder 72 to extend and retract is mounted on one side of the second vertical plate 71.
Thus, when the metal detecting part detects that the rubber strip passing below the metal detecting part contains metal impurities, the controller 3 outputs an alarm signal to the alarm indicator lamp 13, so that the alarm indicator lamp 13 is lightened (emits red light) to remind a field operator; after the control button 14 is pressed, the rod body of the electric cylinder 72 which is originally extended is retracted, the rubber strip containing metal impurities is timely taken down from the conveyer belt 1, and the rubber strip is timely calibrated or classified, so that effective distinction is realized.
In the present utility model, the second riser 71 is mounted on the second cross bar 11 by sliding fit, and the top surface of the second riser 71 is provided with a screw hole and is screwed with the second locking bolt 15.
Thereby, the second lock bolt 12 is screwed, and the bottom end of the second lock bolt 12 abuts against the second cross bar 11, so that the second riser 71 can be fixed to the second cross bar 11. Conversely, unscrewing the second locking bolt 12 releases the locking of the second riser 71, i.e., moves the second riser 71 along the second rail 11, and fine-tunes the position of the second riser 71 to accommodate the need for fine-tuning the width of the corresponding channel.
The utility model is further described below with reference to the accompanying drawings:
when the device is used, five rubber strips to be detected are placed at the feeding end of the conveying belt 1 side by side, and the arrangement of the five rubber strips is ensured as orderly as possible. Next, five rubber strips are conveyed forward by the conveyor belt 1, passing through five channels 5, respectively.
In this process, the five rubber strips pass under the five metal detection probes 61, respectively, and when the rubber strips containing metal impurities pass under the corresponding metal detection probes, the metal detection probes 61 generate trigger signals and send the trigger signals to the controller 3.
After a period of time delay, the controller 3 sends a control instruction to the corresponding electric cylinder 72, the rod body of the electric cylinder 72 extends out, and the rubber press block 73 at the rod end moves downwards along with the rod body to press and retain the rubber strip containing metal impurities; on one hand, an alarm signal is output to the corresponding alarm indicator lamp 13, so that the alarm indicator lamp 13 is lightened (emits red light) to remind a field operator; after the field operator presses the corresponding control button 14, the rod body of the electric cylinder 72 which is originally extended is retracted, the rubber strips containing metal impurities are timely taken down from the conveyer belt 1 and marked or classified, and other rubber strips without metal impurities smoothly fall into the collecting basket below from the discharge end of the conveyer belt 1.
It should be noted that, in order to ensure accuracy of the detection result, the two barrier strips 2 and the separation strip 42 should be made of non-metal materials, such as plastics.
Although the present disclosure describes embodiments, not every embodiment is described in terms of a single embodiment, and such description is for clarity only, and one skilled in the art will recognize that the embodiments described in the disclosure as a whole may be combined appropriately to form other embodiments that will be apparent to those skilled in the art.
Therefore, the above description is only of the preferred embodiments of the present application and is not intended to limit the scope of the present application; all changes which come within the meaning and range of equivalency of the claims are to be embraced within their scope.
Claims (8)
1. The utility model provides a rubber metal impurity detection device, includes the conveyer belt, corresponds two blend stop and the controller that are located the conveyer belt both sides respectively, its characterized in that: n separation parts are respectively arranged on the conveyor belt, the N separation parts are arranged at intervals along the width direction of the conveyor belt, the area between the two barrier strips is separated into N+1 channels, each channel can be used for a single rubber strip to pass through, and the N+1 channels respectively correspond to the N+1 metal detection parts; n+1 interception parts are respectively arranged in front of the N separation parts on the conveying belt and are used for intercepting rubber strips containing metal impurities, and the N+1 interception parts are respectively in one-to-one correspondence with the N+1 channels; when the metal detection component detects that the rubber strip passing under the metal detection component contains metal impurities, the controller controls the corresponding interception component to act so as to intercept the rubber strip containing the metal impurities.
2. The rubber metal impurity detection device according to claim 1, wherein: the two sides of the conveying belt are respectively and correspondingly provided with a first vertical frame and a second vertical frame from back to front, and a first cross rod and a second cross rod are respectively and correspondingly and fixedly connected between the first vertical frame and the second vertical frame on the two sides.
3. The rubber metal impurity detection device according to claim 2, wherein: each separation part comprises a first vertical plate arranged on the first cross rod, the bottom end of the first vertical plate is fixedly connected with a separation strip arranged along the length direction of the conveying belt, and the N+1 channels are formed by separating areas between the two barrier strips through N separation strips.
4. A rubber metal impurity detection apparatus according to claim 3, wherein: each metal detection part adopts a metal detection probe, the metal detection probes are electrically connected with the controller, and N+1 metal detection probes are respectively arranged on one side of the corresponding first vertical plate and are in one-to-one correspondence with the N+1 channels.
5. A rubber metal impurity detection apparatus according to claim 3, wherein: the first vertical plate is installed on the first cross rod in a sliding fit mode, a screw hole is formed in the top surface of the first vertical plate, a first locking bolt is screwed on the top surface of the first vertical plate, the bottom end of the first locking bolt is abutted to the first cross rod, and the first vertical plate is fixed to the first cross rod.
6. The rubber metal impurity detection device according to claim 2, wherein: each interception part comprises a second vertical plate arranged on the second cross rod, an electric cylinder is fixedly arranged on the front side of the second vertical plate, the electric cylinder is electrically connected with the controller, the rod end of the electric cylinder is fixedly connected with a rubber press block, and N+1 electric cylinders respectively correspond to the N+1 channels one by one; when the metal detection part detects that the rubber strip passing below the metal detection part contains metal impurities, the controller controls the rod body of the electric cylinder to extend out, and the rubber pressing block moves downwards to intercept the rubber strip containing metal impurities.
7. The rubber metal impurity detection device according to claim 6, wherein: the front side of the second vertical plate is provided with an alarm indicator lamp above the electric cylinder, the alarm indicator lamp is electrically connected with the controller, and one side of the second vertical plate is provided with a control button for controlling the rod body of the electric cylinder to stretch.
8. The rubber metal impurity detection device according to claim 6, wherein: the second vertical plate is installed on the second cross rod through sliding fit, a screw hole is formed in the top surface of the second vertical plate, a second locking bolt is screwed on the top surface of the second vertical plate, the second locking bolt is screwed, the bottom end of the second locking bolt is abutted to the second cross rod, and the second vertical plate is fixed on the second cross rod.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202223374923.2U CN219434836U (en) | 2022-12-15 | 2022-12-15 | Rubber metal impurity detection device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202223374923.2U CN219434836U (en) | 2022-12-15 | 2022-12-15 | Rubber metal impurity detection device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219434836U true CN219434836U (en) | 2023-07-28 |
Family
ID=87337973
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202223374923.2U Active CN219434836U (en) | 2022-12-15 | 2022-12-15 | Rubber metal impurity detection device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219434836U (en) |
-
2022
- 2022-12-15 CN CN202223374923.2U patent/CN219434836U/en active Active
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN105966878B (en) | A kind of quick blanking delivering sorting machine of Full-automatic lithium battery battery and its method of work | |
| CA2647700C (en) | Method and apparatus for sorting fine nonferrous metals and insulated wire pieces | |
| CN210014735U (en) | Automobile parts processing is with detecting frock | |
| CN208407733U (en) | A kind of car belt hardware shell frame products packaging automatic detecting machine | |
| CN204685919U (en) | A kind of USB welding equipment | |
| CN109530249B (en) | Finished length detection device for hardware round pipe | |
| CN205634042U (en) | Novel magnetic particle flaw detector's bar automatic feeding mechanism | |
| CN108883439B (en) | Screw detection device for screw manufacturing equipment | |
| CN205630744U (en) | Full automotive vehicle window glass rubber strip cutter of borduring | |
| CN219434836U (en) | Rubber metal impurity detection device | |
| CN108526375A (en) | A kind of rotor automatic stack pressure detection packing production chain | |
| CN205808295U (en) | A kind of spline testing machine | |
| CN107413664A (en) | A kind of sorting unit in diode detection equipment | |
| CN208627872U (en) | A kind of testing agency for contact silver bullion | |
| CN106483154A (en) | Radioexmination main component is the device, method of the strip material of rubber or plastics | |
| CN206794160U (en) | A kind of sorting unit in diode detection equipment | |
| CN206420409U (en) | A kind of automatic checkout equipment of single arc piece riveting parts | |
| CN207329706U (en) | Vertical sorter with fender plate | |
| CN204656973U (en) | A kind of packed polypropylene material sorting plant | |
| CN208407749U (en) | A kind of blanking device of load sorting machine | |
| CN207385960U (en) | Height detection apparatus | |
| CN208407736U (en) | A kind of sorting unit of load sorting machine | |
| CN107991071A (en) | Improved automobile door handle Semi-automatic detector | |
| CN112345521B (en) | Quick food quality detection device based on machine vision | |
| CN210817222U (en) | Thread rolling machine of intelligent screening defective products |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant |