CN219401759U - Full-automatic shaping machine - Google Patents

Abstract

The utility model relates to the technical field of shaping machines, and discloses a full-automatic shaping machine which comprises a shaping machine main body, a shaping machine base and a shaping machine base, wherein the shaping machine main body is used for shaping parts; the conveying mechanism is used for conveying the parts; the conveying mechanism conveys the parts to the positioning mechanism, and the parts are positioned on the positioning mechanism; and the loading and unloading mechanism is used for grabbing parts on the positioning mechanism, placing the parts on the shaper main body for shaping, and taking out the shaped parts from the shaper main body. The part to be shaped is manually placed on the conveying mechanism, the conveying mechanism conveys the part to the positioning mechanism, the part is positioned on the positioning mechanism, the feeding and discharging mechanism grabs the part to the shaper body, the shaper body shapes the part, after the shaping is finished, the feeding and discharging mechanism grabs the part after the shaping is finished, the reciprocating cyclic work is performed, the full-automatic shaping of the part is realized, the labor is saved, and the production efficiency is improved.

Description

Full-automatic shaping machine

Technical Field

The utility model relates to the technical field of shaping machines, in particular to a full-automatic shaping machine.

Background

When the existing shaping machine works, the part is placed into the die by manpower, and the upper die of the whole machine is pressed down by the pneumatic button, so that the shaping of the part is completed. The manual operation has potential safety hazard, and is low in efficiency and high in labor intensity by manpower.

Disclosure of Invention

Based on the above, the utility model aims to provide a full-automatic shaping machine, which realizes full-automatic shaping of parts, saves labor and improves production efficiency.

In order to achieve the above purpose, the utility model adopts the following technical scheme:

the utility model provides a full-automatic shaping machine, which comprises:

the shaper body is used for shaping the part;

the conveying mechanism is used for conveying the parts;

the conveying mechanism conveys the parts to the positioning mechanism, and the parts are positioned on the positioning mechanism;

and the loading and unloading mechanism is used for grabbing parts on the positioning mechanism, placing the parts on the shaper main body for shaping, and taking out the shaped parts from the shaper main body.

Further, the trimmer main body comprises a substrate, a lower mounting plate and an upper mounting plate, wherein the lower mounting plate is fixedly arranged above the substrate, the upper mounting plate is connected with the lower mounting plate through a guide pillar, a lower trimming die is arranged on the upper surface of the lower mounting plate, a trimming driving mechanism is arranged at the top of the upper mounting plate, the output end of the trimming driving mechanism penetrates through the upper mounting plate, an upper trimming die is arranged at the output end of the trimming driving mechanism, and the upper trimming die and the lower trimming die are vertically opposite.

Further, the conveying mechanism comprises an installation table, a vibration disc is arranged on the installation table, and a linear feeder is arranged at the discharging position of the vibration disc.

Further, the positioning mechanism comprises a positioning hole, and the conveying mechanism conveys the part to the position below the positioning hole.

Further, positioning mechanism still includes the locating rack, be provided with "T" style of calligraphy locating plate on the locating rack, the locating plate is provided with first location actuating mechanism along the both sides of second direction, first location actuating mechanism's output is provided with first locating piece in order to drive first locating piece can follow the second direction and remove, first locating piece slide set up in on the locating plate, be provided with first constant head tank on the first locating piece, still be provided with the second locating piece on the locating plate, the locating hole set up in on the second locating piece, the part is in can be carried on the first constant head tank the below of locating hole.

Further, the positioning mechanism further comprises a second positioning driving mechanism, the output end of the second positioning driving mechanism is connected with the second positioning block to drive the second positioning block to move along the first direction, the second positioning block is slidably arranged on the positioning plate, four groups of positioning holes are formed, every two positioning holes are respectively arranged side by side, and a pushing block is arranged in the middle of the bottom of the second positioning block.

Further, the feeding and discharging mechanism comprises a material rack, a mounting frame extending along the first direction is arranged on the material rack, a material taking sliding rail extending along the first direction is arranged on the mounting frame, a first material taking driving mechanism is arranged on the mounting frame, and the output end of the first material taking driving mechanism is connected with a material taking gripper so as to drive the material taking gripper to slide on the material taking sliding rail.

Further, a sliding frame is arranged on the material taking sliding rail in a sliding mode, the output end of the first material taking driving mechanism is connected with the sliding frame, and the material taking gripper is arranged on the sliding frame.

Further, get material tongs include material loading tongs and unloading tongs, the interval is provided with material loading cylinder and unloading cylinder on the carriage, material loading cylinder's output is connected the material loading tongs is in order to drive the material loading tongs can be followed the third direction and is removed, unloading cylinder's output is connected the unloading tongs is in order to drive the unloading tongs can be followed the third direction and is removed.

Further, a blanking table is further arranged on the substrate.

The beneficial effects of the utility model are as follows:

the utility model provides a full-automatic shaping machine, which is characterized in that a part to be shaped is manually placed on a conveying mechanism, the conveying mechanism conveys the part to a positioning mechanism, the part is positioned on the positioning mechanism, a feeding and discharging mechanism grabs the part to a shaping machine main body, the shaping machine main body shapes the part, and after the shaping is finished, the feeding and discharging mechanism grabs the shaped part again, so that the full-automatic shaping of the part is realized, the labor is saved, and the production efficiency is improved.

Drawings

In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the following description will briefly explain the drawings needed in the description of the embodiments of the present utility model, and it is obvious that the drawings in the following description are only some embodiments of the present utility model, and other drawings may be obtained according to the contents of the embodiments of the present utility model and these drawings without inventive effort for those skilled in the art.

Fig. 1 is a schematic structural diagram of a fully automatic shaping machine according to an embodiment of the present utility model;

fig. 2 is a schematic structural diagram of a conveying mechanism according to an embodiment of the present utility model;

FIG. 3 is a schematic structural diagram of a positioning mechanism according to an embodiment of the present utility model;

fig. 4 is a schematic structural diagram of a second positioning block according to an embodiment of the present utility model;

fig. 5 is a schematic structural diagram of a feeding and discharging mechanism according to an embodiment of the present utility model;

fig. 6 is a schematic structural diagram of a shaper body according to an embodiment of the present utility model.

In the figure:

x, a first direction; y, second direction; z, third direction;

1. a shaper body; 11. a substrate; 12. a lower mounting plate; 13. an upper mounting plate; 14. a guide post; 15. a shaping driving mechanism; 16. a shaping mould is arranged on the upper part; 17. a lower shaping die;

2. a conveying mechanism; 21. a vibration plate; 22. a linear feeder; 23. a mounting table;

3. a positioning mechanism; 31. a positioning frame; 32. a positioning plate; 33. a first positioning drive mechanism; 34. a first positioning block; 341. a positioning groove; 35. a second positioning block; 351. positioning holes; 352. a pushing block; 36. a second positioning drive mechanism; 361. a cylinder plate;

4. a loading and unloading mechanism; 41. a material rack; 42. a mounting frame; 43. a material taking slide rail; 44. a first take-off drive mechanism; 45. a carriage; 46. a material taking gripper; 461. feeding grippers; 462. discharging grippers; 471. a feeding cylinder; 472. a blanking cylinder;

5. a frame;

6. a blanking table;

7. and a storage box.

Detailed Description

In order to make the technical problems solved by the present utility model, the technical solutions adopted and the technical effects achieved more clear, the technical solutions of the embodiments of the present utility model will be described in further detail below with reference to the accompanying drawings, and it is obvious that the described embodiments are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to fall within the scope of the utility model.

In the description of the present utility model, unless explicitly stated and limited otherwise, the terms "connected," "connected," and "fixed" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communicated with the inside of two elements or the interaction relationship of the two elements. The specific meaning of the above terms in the present utility model will be understood in specific cases by those of ordinary skill in the art.

In the present utility model, unless expressly stated or limited otherwise, a first feature "above" or "below" a second feature may include both the first and second features being in direct contact, as well as the first and second features not being in direct contact but being in contact with each other through additional features therebetween. Moreover, a first feature being "above," "over" and "on" a second feature includes the first feature being directly above and obliquely above the second feature, or simply indicating that the first feature is higher in level than the second feature. The first feature being "under", "below" and "beneath" the second feature includes the first feature being directly under and obliquely below the second feature, or simply means that the first feature is less level than the second feature.

In the description of the present embodiment, the terms "upper", "lower", "left", "right", etc., azimuth or positional relationship are based on the azimuth or positional relationship shown in the drawings, and are merely for convenience of description and simplification of operations, and do not indicate or imply that the apparatus or element referred to must have a specific azimuth, be constructed and operated in a specific azimuth, and thus should not be construed as limiting the present utility model. Furthermore, the terms "first," "second," and the like, are used merely for distinguishing between descriptions and not for distinguishing between them.

For better illustration, in the embodiment of the present utility model, the first direction X, the second direction Y, and the third direction Z are perpendicular to each other.

As shown in fig. 1 to 6, an embodiment of the present utility model provides a full-automatic shaping machine, including a shaping machine body 1 for shaping a part; a conveying mechanism 2 for conveying parts; a positioning mechanism 3, wherein the conveying mechanism 2 conveys the parts to the positioning mechanism 3, and the parts are positioned on the positioning mechanism 3; and the loading and unloading mechanism 4 is used for grabbing the parts on the positioning mechanism 3, placing the parts on the shaper body 1 for shaping, and taking out the shaped parts from the shaper body 1.

The utility model provides a full-automatic shaping machine, which is characterized in that a part to be shaped is manually placed on a conveying mechanism 2, the conveying mechanism 2 conveys the part to a positioning mechanism 3, the part is positioned on the positioning mechanism 3, a feeding and discharging mechanism 4 grabs the part to a shaping machine main body 1, the shaping machine main body 1 shapes the part, and after the shaping is finished, the feeding and discharging mechanism 4 grabs the shaped part again, so that the full-automatic shaping of the part is realized, the labor is saved, and the production efficiency is improved.

As a preferred mode of the embodiment of the present utility model, as shown in fig. 1 and 6, the shaper body 1 includes a base 11, a lower mounting plate 12 and an upper mounting plate 13, the lower mounting plate 12 is fixedly disposed above the base 11, the upper mounting plate 13 and the lower mounting plate 12 are connected by guide posts 14, the guide posts 14 are provided with four groups, which are respectively and correspondingly disposed between the upper mounting plate 13 and the lower mounting plate 12, so as to ensure stability of the upper mounting plate 13 and the lower mounting plate 12 during operation, a lower shaping mold 17 is disposed on an upper surface of the lower mounting plate 12, a shaping driving mechanism 15 is disposed on a top of the upper mounting plate 13, preferably, the shaping driving mechanism 15 is an air cylinder, an output end of the shaping driving mechanism 15 passes through the upper mounting plate 13, an output end of the shaping driving mechanism 15 is provided with an upper shaping mold 16, and the upper shaping mold 16 and the lower shaping mold 17 are opposite up and down. Specifically, the part to be processed is prevented from being placed on the lower shaping die 17 by the loading and unloading mechanism 4, and the shaping driving mechanism 15 drives the upper shaping die 16 to be pressed down to the lower shaping die 17, so that shaping of the part is completed. Preferably, in order to protect the shaper body 1, the base 11 is further provided with a frame 5, and openings are formed on two sides and a front side of the frame 5, and reserved for feeding, discharging and convenient maintenance.

As a preferred mode of the embodiment of the present utility model, as shown in fig. 1 and 2, the conveying mechanism 2 includes a mounting table 23, a vibration tray 21 is disposed on the mounting table 23, and a linear feeder 22 is disposed at a discharging position of the vibration tray 21. Specifically, in this embodiment, the vibration tray 21 and the linear feeder 22 are provided with two groups, and are arranged side by side, the parts are manually placed on the vibration tray 21, the vibration tray 21 conveys the parts to the linear feeder 22, and the linear feeder 22 conveys the parts to the positioning mechanism 3.

As a preferred mode of the embodiment of the present utility model, as shown in fig. 1, 3 and 4, the positioning mechanism 3 includes a positioning hole 351, and the conveying mechanism 2 conveys the parts to below the positioning hole 351. Further, the positioning mechanism 3 further includes a positioning frame 31, a T-shaped positioning plate 32 is disposed on the positioning frame 31, first positioning driving mechanisms 33 are disposed on two sides of the positioning plate 32 along the second direction Y, the first positioning driving mechanisms 33 are cylinders, a first positioning block 34 is disposed at an output end of the first positioning driving mechanisms 33 to drive the first positioning block 34 to be capable of moving along the second direction Y, the first positioning block 34 is slidably disposed on the positioning plate 32, specifically, a first sliding rail is disposed on the positioning plate 32 along the second direction Y, and two sides of the first positioning block 34 are slidably disposed on the first sliding rail; the first positioning block 34 is provided with a first positioning groove 341, the positioning plate 32 is further provided with a second positioning block 35, the positioning hole 351 is formed in the second positioning block 35, and the parts can be conveyed to the position below the positioning hole 351 on the first positioning groove 341. Specifically, in the embodiment of the present utility model, the conveying mechanism 2 conveys the part to the first positioning groove 341, and the first positioning driving mechanism 33 drives the first positioning block 34 to move, so that the first positioning groove 341 is located right below the positioning hole 351, and the part is located right below the positioning hole 351. Further, the positioning mechanism 3 further includes a second positioning driving mechanism 36, the second positioning driving mechanism 36 is an air cylinder, the positioning plate 32 is connected with an air cylinder plate 361, the second positioning driving mechanism 36 is mounted on the air cylinder plate 361, an output end of the second positioning driving mechanism 36 is connected with the second positioning block 35 to drive the second positioning block 35 to move along the first direction X, the second positioning block 35 is slidably disposed on the positioning plate 32, specifically, the positioning plate 32 is provided with a second sliding rail along the first direction X, and the second positioning block 35 is slidably disposed on the second sliding rail; the positioning holes 351 are arranged in four groups, two groups of the positioning holes are respectively arranged side by side, and a push block 352 is arranged in the middle of the bottom of the second positioning block 35. Specifically, in the embodiment of the present utility model, the first positioning driving mechanisms 33 on two sides of the positioning plate 32 drive the first positioning blocks 34 to move, so that the parts on the positioning grooves 341 are located right below the first two positioning holes 351, the second positioning driving mechanism 36 drives the second positioning blocks 35 to move, and the push blocks 352 of the second positioning blocks 35 push the parts out of the positioning grooves 341, and at this time, the two groups of parts are still located below the first two positioning holes 351 and are pushed forward only on the positioning plate 32; then the first positioning driving mechanism 33 drives the first positioning block 34 to retract, the conveying mechanism 2 conveys the parts to the positioning groove 341 again, the first positioning driving mechanism 33 drives the first positioning block 34 again, the parts are located below the second two positioning holes 351 of the second positioning block 35 again, finally the feeding and discharging mechanism 4 takes the parts out of the four positioning holes 351, the material taking of the four groups of parts is completed at one time, and the shaping efficiency is higher.

As a preferred mode of the embodiment of the present utility model, as shown in fig. 1 and 5, the feeding and discharging mechanism 4 includes a material frame 41, two groups of material frames 41 are disposed and spaced, a mounting frame 42 extending along a first direction X is disposed on the material frame 41, a material taking sliding rail 43 extending along the first direction X is disposed on the mounting frame 42, a first material taking driving mechanism 44 is disposed on the mounting frame 42, the first material taking driving mechanism 44 is a motor, and an output end of the first material taking driving mechanism 44 is connected with a material taking gripper 46 to drive the material taking gripper 46 to slide on the material taking sliding rail 43. Further, a sliding frame 45 is slidably disposed on the material taking sliding rail 43, an output end of the first material taking driving mechanism 44 is connected to the sliding frame 45, and the material taking grip 46 is disposed on the sliding frame 45. Further, the material taking gripper 46 includes a material feeding gripper 461 and a material discharging gripper 462, a material feeding cylinder 471 and a material discharging cylinder 472 are disposed on the carriage 45 at intervals, an output end of the material feeding cylinder 471 is connected with the material feeding gripper 461 so as to drive the material feeding gripper 461 to move along the third direction Z, and an output end of the material discharging cylinder 472 is connected with the material discharging gripper 462 so as to drive the material discharging gripper 462 to move along the third direction Z. Specifically, the first material taking driving mechanism 44 is capable of driving the feeding gripper 461 and the discharging gripper 462 to move along the first direction X, and the feeding gripper 461 and the discharging gripper 462 are respectively driven by the feeding cylinder 471 and the discharging cylinder 472 to move along the third direction Z, and the feeding gripper 461 and the discharging gripper 462 are both pneumatic clamping jaws. In the embodiment of the utility model, the feeding grip 461 takes out the part from the positioning hole 351, and the discharging grip 462 simultaneously grips the part which has been shaped on the lower shaping die 17; when the feeding grip 461 places the part on the lower shaping die 17, the discharging grip 462 just places and accommodates the part that has completed shaping at this time. Further, a blanking table 6 is further arranged on the substrate 11. The blanking gripper 462 releases the shaped part above the blanking table 6, the blanking table 6 is arranged in a downward inclined mode, the base 11 is further provided with a storage box 7, the part falls into the storage box 7 along the blanking table 6, and full-automatic shaping of the whole part is completed.

Note that the above is only a preferred embodiment of the present utility model and the technical principle applied. It will be understood by those skilled in the art that the present utility model is not limited to the particular embodiments described herein, but is capable of various obvious changes, rearrangements and substitutions as will now become apparent to those skilled in the art without departing from the scope of the utility model. Therefore, while the utility model has been described in connection with the above embodiments, the utility model is not limited to the embodiments, but may be embodied in many other equivalent forms without departing from the spirit or scope of the utility model, which is set forth in the following claims.

Claims (10)

1. A fully automatic shaper, comprising:

a shaper body (1) for shaping a part;

a conveying mechanism (2) for conveying parts;

the conveying mechanism (2) conveys the parts to the positioning mechanism (3), and the parts are positioned on the positioning mechanism (3);

and the loading and unloading mechanism (4) is used for grabbing the parts on the positioning mechanism (3) and placing the parts on the shaper body (1) for shaping, and then taking out the shaped parts from the shaper body (1).

2. The full-automatic shaping machine according to claim 1, wherein the shaping machine body (1) comprises a base (11), a lower mounting plate (12) and an upper mounting plate (13), the lower mounting plate (12) is fixedly arranged above the base (11), the upper mounting plate (13) and the lower mounting plate (12) are connected through guide posts (14), a lower shaping die (17) is arranged on the upper surface of the lower mounting plate (12), a shaping driving mechanism (15) is arranged at the top of the upper mounting plate (13), an output end of the shaping driving mechanism (15) penetrates through the upper mounting plate (13), an upper shaping die (16) is arranged at the output end of the shaping driving mechanism (15), and the upper shaping die (16) and the lower shaping die (17) are opposite up and down.

3. A fully automatic shaping machine according to claim 1, characterized in that the conveying mechanism (2) comprises a mounting table (23), a vibration disc (21) is arranged on the mounting table (23), and a linear feeder (22) is arranged at the discharging position of the vibration disc (21).

4. A fully automatic shaper as set forth in claim 3, wherein the positioning mechanism (3) includes a positioning hole (351) and the conveyor mechanism (2) conveys the part under the positioning hole (351).

5. The full-automatic shaping machine according to claim 4, wherein the positioning mechanism (3) further comprises a positioning frame (31), a T-shaped positioning plate (32) is arranged on the positioning frame (31), first positioning driving mechanisms (33) are arranged on two sides of the positioning plate (32) along the second direction, first positioning blocks (34) are arranged at output ends of the first positioning driving mechanisms (33) to drive the first positioning blocks (34) to move along the second direction, the first positioning blocks (34) are slidably arranged on the positioning plate (32), first positioning grooves (341) are formed in the first positioning blocks (34), second positioning blocks (35) are further arranged on the positioning plate (32), and parts can be conveyed to the lower portions of the positioning holes (351) on the first positioning grooves (341).

6. The full-automatic shaping machine according to claim 5, wherein the positioning mechanism (3) further comprises a second positioning driving mechanism (36), an output end of the second positioning driving mechanism (36) is connected with the second positioning block (35) to drive the second positioning block (35) to move along the first direction, the second positioning block (35) is slidably arranged on the positioning plate (32), four groups of positioning holes (351) are arranged, two groups of positioning holes are respectively arranged side by side, and a pushing block (352) is arranged in the middle of the bottom of the second positioning block (35).

7. The full-automatic shaping machine according to claim 1, wherein the feeding and discharging mechanism (4) comprises a material rack (41), a mounting frame (42) extending along a first direction is arranged on the material rack (41), a material taking sliding rail (43) extending along the first direction is arranged on the mounting frame (42), a first material taking driving mechanism (44) is arranged on the mounting frame (42), and a material taking gripper (46) is connected to an output end of the first material taking driving mechanism (44) to drive the material taking gripper (46) to slide on the material taking sliding rail (43).

8. The full-automatic shaping machine according to claim 7, wherein a carriage (45) is slidably disposed on the material taking slide rail (43), the output end of the first material taking driving mechanism (44) is connected to the carriage (45), and the material taking gripper (46) is disposed on the carriage (45).

9. The full-automatic shaping machine according to claim 8, wherein the material taking gripper (46) comprises a material feeding gripper (461) and a material discharging gripper (462), a material feeding cylinder (471) and a material discharging cylinder (472) are arranged on the sliding frame (45) at intervals, an output end of the material feeding cylinder (471) is connected with the material feeding gripper (461) to drive the material feeding gripper (461) to move along a third direction, and an output end of the material discharging cylinder (472) is connected with the material discharging gripper (462) to drive the material discharging gripper (462) to move along the third direction.

10. A fully automatic shaper as set forth in claim 2, characterized in that the base (11) is further provided with a blanking table (6).