CN219380822U - Novel automatic intelligent betel nut seed cutting machine - Google Patents
Novel automatic intelligent betel nut seed cutting machine Download PDFInfo
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- CN219380822U CN219380822U CN202223382443.0U CN202223382443U CN219380822U CN 219380822 U CN219380822 U CN 219380822U CN 202223382443 U CN202223382443 U CN 202223382443U CN 219380822 U CN219380822 U CN 219380822U
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Abstract
The utility model relates to a novel automatic intelligent betel nut cutting machine which comprises a frame, a plurality of channel feeding slicing units and a storage bin, betel nuts to be cut in the storage bin are vibrated by a first vibration mechanism, a second vibration mechanism and a third vibration mechanism and orderly conveyed onto a feeding mesh belt, after the betel nuts are subjected to posture adjustment by an original fruit posture adjustment mechanism and a finished product blanking mechanism, the betel nuts are conveyed onto a cutting board under the slicing mechanism by a clamping translation rotation mechanism, a knife rest of the slicing mechanism moves downwards to slice the betel nuts, the sliced betel nuts fall onto a discharging mesh belt after being subjected to blanking by the original fruit posture adjustment mechanism and the blanking mechanism and then are conveyed out of equipment from a discharging chute, and the betel nuts which are not sliced are conveyed into an uncut original fruit collecting chute by an original fruit returning mesh belt and are conveyed out of an uncut original fruit collecting mesh belt. The utility model carries out proper movement and angle rotation on the held betel nuts, so that the ideal lancing position is overlapped with the cutter blade, thereby realizing high-quality betel nut seed cutting and improving the qualification rate and grade of betel nut seed cutting.
Description
Technical Field
The utility model relates to the technical field of betel nut processing machinery, in particular to a novel automatic intelligent betel nut cutting machine.
Background
In the existing betel nut production process, the seed cutting of betel nuts is an indispensable process, and most betel nut manufacturers now adopt a manual seed cutting mode and traditional one-knife betel nut slicing equipment. There is currently no mature automated equipment for achieving two-knife cutting for large betel nuts. The manual seed cutting production efficiency is low, the labor intensity is high, the quality of the seed cutting is not well controlled, the seed cutting is greatly influenced by human factors, and the hand and the betel nut are contacted during the manual seed cutting to cause certain pollution to the betel nut; the existing traditional betel nut cutting equipment adopts the mode that betel nuts are transported by a clamp and are cut by relative movement of a fixed blade, the betel nut cutting equipment has simple structure, ingenious conception and high efficiency, the betel nuts which only need to be cut by one knife can be used for cutting the betel nuts, and the betel nut cutting equipment has more defects due to the limitation of the principle of the betel nut cutting equipment, firstly betel nuts which need to be cut by two knives with larger size cannot be cut by two knives, secondly, the clamping device cannot adjust the size and the direction, the betel nuts with different sizes enter the clamping device and have certain randomness in the position, the cutting edge position and the cutting direction of the cut betel nuts have certain randomness, the accuracy cannot be ensured, so that some betel nuts are reduced in grade, and even some betel nuts are cut by waste to cause the reduction of the yield.
Disclosure of Invention
Aiming at the problems, the utility model provides a novel automatic intelligent betel nut cutting machine for automatically realizing multiple times of high-quality cutting of betel nuts with different sizes and improving betel nut yield.
The technical scheme adopted for solving the technical problems is as follows: the utility model provides a novel automatic intelligent betel nut seed cutting machine, includes the frame, locates at least one passageway feeding section unit and storage silo in the frame, each passageway feeding section unit is including locating the one-level vibration mechanism under the storage silo, locate the second grade vibration mechanism of one-level vibration mechanism front end below, locate the tertiary vibration mechanism of second grade vibration mechanism front end below, locate the pay-off guipure under the front end of tertiary vibration mechanism, light source and camera have been arranged to the top of pay-off guipure, former fruit profile control and finished product unloading mechanism are still installed to the front end top of pay-off guipure, former fruit profile control and finished product unloading mechanism's place ahead is section mechanism, the frame is close to one side of section mechanism and is installed rotatable moving's operation screen, the discharging guipure is installed to section mechanism's below, discharging guipure's end lower joint discharge chute, cutting boards are arranged above the discharging mesh belt and below the slicing mechanism, clamping translation rotating mechanisms are arranged below the raw fruit gesture adjusting mechanism and the finished product blanking mechanism, raw fruit returning mesh belts are arranged below the feeding mesh belt, uncut raw fruit collecting chute is arranged below the tail ends of the raw fruit returning mesh belts, uncut raw fruit centralized discharging mesh belts are arranged at the lower ends of the uncut raw fruit collecting chute, pedicle and raw fruit centralized discharging mesh belts are arranged below adjacent positions of the secondary vibrating mechanism and the tertiary vibrating mechanism, the light source, the camera and the operation screen are electrically connected with a controller, betel nuts to be cut in the storage bin are vibrated and orderly conveyed to the feeding mesh belt through vibration of the primary vibrating mechanism, the betel nuts are conveyed to the cutting boards below the slicing mechanism through the clamping translation rotating mechanisms after gesture adjusting of the raw fruits and the horizontal gesture adjusting of the finished product blanking mechanism, the cutter frame of the slicing mechanism moves downwards to slice the betel nuts, the sliced betel nuts fall onto the discharging mesh belt after being subjected to gesture adjustment by the original fruits and blanking by the blanking mechanism, then are conveyed out of the device from the discharging chute, and the betel nuts which are not sliced are conveyed back to the uncut original fruits collecting chute by the original fruits and then are conveyed out by the uncut original fruits centralized discharging mesh belt.
Preferably, the storage bin comprises a bin body which is formed by encircling a right side plate, a left side plate, a rear inclined plate, a movable plate and a front fixed baffle, and further comprises a front inclined plate which is arranged in the bin body and a feed opening adjusting plate on the bin body in an angle mode, a heightening fence is arranged on the periphery of the inlet end of the bin body, a first left baffle and a first right baffle are respectively arranged on two sides of the bin body, which are close to the feed opening adjusting plate, respectively, a chute with corresponding positions is respectively arranged on the first left baffle and the first right baffle, two sides of the movable plate are respectively connected with the left side plate and the right side plate through first screws, the lower edge of the movable plate is hinged with the upper edge of the front fixed baffle, the lower edge of the front fixed baffle is hinged with the upper edge of the feed opening adjusting plate, and two sides of the feed opening adjusting plate are respectively connected with the corresponding chute through second screws in a sliding mode.
Preferably, the primary vibration mechanism comprises a primary vibration groove and a primary direct vibrator; the secondary vibration mechanism comprises a secondary vibration groove and a secondary direct vibrator, the tertiary vibration mechanism comprises a tertiary vibration groove and a tertiary direct vibrator, a first photoelectric sensor is arranged above the tail end of the tertiary vibration mechanism, a second photoelectric sensor is arranged above the front end of the secondary vibration mechanism, a third photoelectric sensor is jointly arranged below the front end of the primary vibration mechanism and at the rear end of the secondary vibration mechanism, multiple groups of adjacent primary vibration grooves are overlapped with each other and are arranged in a gap, the tail ends of the secondary vibration grooves are overlapped with the front ends of the primary vibration grooves at a certain distance and are arranged in an upper-lower gap, multiple groups of adjacent secondary vibration grooves are overlapped with each other and are arranged in a gap, the front ends of the secondary vibration grooves are arranged in an upper-lower gap at a certain distance and are arranged in a front-rear gap, the primary vibration grooves are in a large-angle V-shaped structure, the front ends of the secondary vibration grooves extend out of V-shaped tongue tips, the front ends of the secondary vibration grooves are in a three-stage step V-shaped groove shape, the primary vibration grooves are arranged in a four-stage step-shaped groove, and are arranged in a four-stage-step-shaped vibration groove, and the rear-stage vibration groove is arranged in a three-stage vibration groove is arranged at a certain angle, and the reverse-stage vibration groove is arranged at the stage side of the stage vibration groove.
Preferably, the feeding mesh belt is located below the arc groove of the three-level vibrating groove, the feeding mesh belt is mainly composed of a motor, a left bearing seat, a right bearing seat, a belt and a driven bearing seat, the motor is connected with the left bearing seat and the right bearing seat of the driving end, the belt is sleeved on the left bearing seat and the right bearing seat of the driving end and the driven bearing seat, baffles are arranged on two sides of the belt, the baffles are fixed on the supporting legs through fixing plates, a measuring plate is arranged on any baffle, a groove is formed in the measuring plate along the conveying direction, the belt Zhang Jinmian is the lower half circle, and tensioning of the belt is achieved through adjusting an elastic adjusting plate through bolts.
Preferably, the gesture adjusting and blanking mechanism comprises a mounting plate, gesture adjusting devices and blanking devices which are respectively arranged on the front surface and the back surface of the mounting plate, and further comprises a height measuring device, wherein the mounting plate is connected through a mounting bracket frame, the gesture adjusting devices comprise gesture adjusting press sheets which are horizontally arranged, two gesture adjusting sliding parts which are arranged on the mounting plate and are in a group, and gesture adjusting cylinders which drive the two gesture adjusting sliding parts to synchronously move, each gesture adjusting sliding part comprises a vertical gesture adjusting guide rail, gesture adjusting sliding blocks which are in sliding connection with the guide rails, gesture adjusting connecting pieces which are arranged on the gesture adjusting sliding blocks, the lower ends of the two gesture adjusting connecting pieces are connected with the gesture adjusting press sheets, and the gesture adjusting cylinders drive the gesture adjusting sliding blocks to slide up and down on the gesture adjusting guide rails so that the gesture adjusting press sheets can realize up-down movement; the blanking device comprises a blanking guide rail and a blanking cylinder which are arranged on a mounting plate, and further comprises a blanking sliding block arranged on the blanking guide rail and a blanking connecting piece arranged on the blanking sliding block, wherein a blanking baffle is arranged at the lower end of the blanking connecting piece, the blanking cylinder drives the blanking sliding block to slide up and down on the blanking guide rail, so that the blanking baffle can block finished betel nuts from falling onto a discharging net belt and then discharging the betel nuts, the height measuring device comprises a fixing shaft, a rotating shaft and a rotating plate, one end of the fixing shaft is arranged on the mounting plate, the other end of the fixing shaft is connected with the head end of the rotating plate in a rotating mode, one end of the rotating shaft is arranged at the upper end of the gesture adjusting connecting piece, the other end of the rotating shaft is slidably arranged in a waist-shaped hole formed in the rotating plate, and a height measuring rod is arranged at the tail end of the rotating plate.
Preferably, the slicing mechanism comprises a rotary machine seat rotating around a rotary fixing shaft arranged on a shaft fixing seat, a vertical plate is arranged on the rotary machine seat, a linear module is arranged on the vertical plate, a cutter holder mounting plate which moves linearly along a sliding rail of the linear module is arranged on a linear module sliding table, a cutter blade for cutting betel nuts to be cut is arranged on the cutter holder mounting plate, the slicing mechanism further comprises spring pressing devices symmetrically arranged on the front side and the back side of the cutter holder, each spring pressing device comprises a pressing sliding rail arranged along the cutting direction of the cutter blade, an upper limiting block and a lower limiting block are respectively arranged at two ends of the pressing sliding rail, the slicing mechanism further comprises a pressing sliding table arranged on the pressing sliding rail and a pressing rod arranged on the pressing sliding table, a guide rod penetrating through the upper limiting block is arranged at the top end of the pressing rod, springs are sleeved on the guide rod, the two pressing rods are connected through a pressing rod connecting block, and a left cutter blade pressing piece and a right cutter blade pressing piece for fixing the cutter blade are arranged at the lower end of the cutter holder mounting plate.
Preferably, the discharging mesh belt and the raw fruit returning mesh belt are oppositely arranged, the discharging mesh belt and the raw fruit returning mesh belt are driven by a speed reducer of a driving motor and are driven by a speed reducer of a driving motor, a coupling is adopted between the groups, a second left baffle and a second right baffle are arranged on two sides of each group of mesh belt, the second left baffle and the second right baffle are respectively fixed through a first mesh belt support and a second mesh belt support, each group of mesh belts of the discharging mesh belt is correspondingly positioned below each group of cutting boards and is started at the mounting plate of the raw fruit adjusting gesture and the finished product blanking mechanism, the discharging mesh belt is stopped above the discharging chute, each group of mesh belts of the raw fruit returning mesh belt is positioned below the feeding mesh belt and runs in the opposite direction with the feeding mesh belt, the raw fruit returning mesh belt starts at the mounting plate of the raw fruit adjusting gesture and the finished product blanking mechanism, the cutting boards are stopped at the starting end of the feeding mesh belt, the cutting boards comprise Y-shaped anvil plate mounting frames, the middle backing plates are arranged at the front ends of the Y-shaped backing plates and the middle backing plates are arranged at the tail ends of the front ends of the Y-shaped backing plates, the middle backing plates are fixed with the Y-shaped backing plates through the mounting frames and the mounting frames, and the mounting frames are fixed on the two side of the Y-shaped backing plates.
Preferably, the clamping translation rotating mechanism comprises a translation sliding table, a first rotating mechanism arranged on the translation sliding table and a second rotating mechanism arranged on the first rotating mechanism, wherein the first rotating mechanism and the second rotating mechanism move back and forth along the translation sliding table at the same time, the first rotating mechanism realizes first rotating motion along the translation sliding table, the second rotating mechanism realizes second rotating motion along the first rotating mechanism, the first rotating mechanism comprises a sliding table connecting plate, a first bearing seat arranged on the sliding table connecting plate and used for installing a first bearing and a motor mounting seat used for installing a first motor reducer, the sliding table connecting plate moves back and forth along the translation sliding table, the first motor reducer drives the second rotating mechanism to realize left and right translation through a first bearing, the second rotating mechanism comprises a rotating connecting plate which is vertically connected with the radial position of a bearing sleeve on the first bearing, a second bearing seat and a second motor speed reducer which are arranged on the rotating connecting plate, the second motor speed reducer drives a rotating clamping mechanism to realize clockwise/anticlockwise rotation of betel nuts to be cut through a second bearing on the second bearing seat, the power output directions of the first motor speed reducer and the second motor speed reducer are oppositely arranged, the clamping mechanism clamps an electric claw connecting plate arranged on the bearing sleeve of the second bearing and an electric claw arranged on the electric claw connecting plate, two electric claw fingers for clamping the betel nuts to be cut are arranged on the electric claw, meanwhile, the electric claw fingers are arranged below a discharging net belt and a primary fruit returning net belt and keep a gap arrangement, the two electric claw fingers are respectively arranged outside a second right baffle plate and a second left baffle plate, the movement of the electric claw finger is always outside the second left baffle plate and the second right baffle plate.
Preferably, the front end of the feeding net belt, the rear end of the chopping board, the second left baffle plate and the second right baffle plate which are arranged on the discharging net belt and the raw fruit returning net belt form a rectangular blanking opening below the raw fruit posture adjusting and finished product blanking mechanism, the blanking opening is divided into two blanking openings by the herringbone baffle plates on the second left baffle plate and the second right baffle plate, the blanking opening close to the feeding net belt is a blanking opening of the uncut raw fruit, the bottom of the blanking opening is the raw fruit returning net belt, the blanking opening close to the chopping board is a finished product blanking opening of the cut betel nuts, the bottom of the blanking opening is a discharging net belt, when cut products and uncut raw fruits fall into the corresponding net belts, the finished products are conveyed to the discharging chute, the uncut raw fruits are conveyed to the uncut raw fruit collecting chute, and then the uncut raw fruits are conveyed through the uncut raw fruit collecting discharging net belt.
Preferably, the first electric cabinet and the second electric cabinet which are used for accommodating the controller are further arranged in the rack, the first electric cabinet is arranged on the bottom plate of the rack and is located below the slicing structure, and the second electric cabinet is arranged on the bottom plate of the rack below the primary vibrating mechanism and the secondary vibrating mechanism and is located behind the storage bin.
Compared with the prior art, the utility model has the following beneficial effects:
1. The utility model analyzes the shape and the size of the image through the image acquisition and analysis calculation of a visual device (a light source and a camera) by a certain algorithm, determines whether the material should cut one cutter or two cutters, positions the ideal joint cutting position, drives the clamping translation rotation mechanism according to the analysis result, and carries out proper translation and rotation on the clamped betel nuts, so that the ideal joint cutting position is exactly coincident with the cutter, thereby realizing the high-quality cutting of betel nuts and improving the qualification rate, grade and value of betel nut slices;
2. the alignment of the ideal kerf and the knife point is completed in the process of moving the fingers of the electric claw to the knife of the slicing mechanism, so that the efficiency is improved, the clamped betel nuts can be accurately shifted to the chopping board under the knife of the slicing mechanism, the ideal kerf and the knife point are aligned, the slicing quality and the slicing efficiency are improved, betel nuts with certain viscosity can be blocked by the blanking baffle after the betel nuts are cut, the betel nuts adhered to the fingers of the electric claw can smoothly fall onto the discharging mesh belt, the next cutting of the slicing mechanism is not influenced, the cut betel nuts can be smoothly discharged, and meanwhile, the efficiency of replacing the consumable parts PU chopping board and the cutter is greatly improved through the chopping board and the rotatable slicing mechanism which are quickly disassembled;
3. According to the betel nut cutting device, active discharging can be realized through the structure, namely after betel nuts clamped by the electric claw fingers of the clamping mechanism are cut, the clamping mechanism is not loosened, the betel nuts are continuously clamped, the betel nuts move in the opposite direction of the betel nut overall process direction (namely reverse discharging), the electric claw fingers are used for clamping the return path of the betel nuts again, the electric claw fingers are loosened at the finished product discharging opening of the path, so that the influence of betel nut pieces after the cutting on betel nut cutting units can be effectively avoided, and meanwhile, the time is saved;
4. the betel nut slice machine can realize left and right translation of betel nuts through corresponding angle rotation of the two rotating mechanisms, so that the held betel nuts are shifted and rotated left and right, the betel nuts to be cut can be accurately shifted to the required positions, the preset ideal joint cutting and knife edge height superposition is achieved, betel nut slice quality is improved, betel nut grade is improved, the holding translation rotating structure is simple, reliability is high, the structure width is reduced greatly, and the betel nut slice machine is beneficial to parallel use of multiple groups of structures;
5. according to the utility model, the first-stage vibration mechanism, the second-stage vibration mechanism, the third-stage vibration mechanism and the feeding mesh belt can realize uniform feeding, and the feeding efficiency is high;
6. The betel nut slicing mechanism has the advantages that the betel nut slicing speed is high, accurate travel control can be performed, betel nut slices with good quality can be cut, and due to the betel nut spring pressing structure, the betel nut is always pressed by the spring pressing rod before the betel nut is cut and in the process of drawing out the betel nut, and betel nut slices can be effectively prevented from being brought out of fingers of the electric claw when the betel nut is drawn out;
7. the utility model can detect the ultra-high and extremely special-shaped betel nuts, and send the betel nuts which are ultra-high or extremely special-shaped and unsuitable for cutting back directly in time, thereby avoiding unqualified products and improving the efficiency of qualified finished products;
8. the utility model has higher automation and intelligent degree, one device has a plurality of channels to independently operate at the same time, the operation of each channel can not interfere with each other, the cutting efficiency is greatly improved, the labor is reduced, and the production cost is reduced.
Drawings
FIG. 1 is a schematic view of the overall three-dimensional structure of the present utility model;
FIG. 2 is a front view of the present utility model;
FIG. 3 is a schematic diagram of a three-dimensional structure of a storage bin according to the utility model;
FIG. 4 is a side view of FIG. 3;
FIG. 5 is a schematic diagram of the connection structure of the primary vibration mechanism, the secondary vibration mechanism and the tertiary vibration mechanism;
FIG. 6 is a front view of FIG. 5;
FIG. 7 is a schematic diagram of a feed belt structure according to the present utility model;
FIG. 8 is a schematic view of a three-dimensional structure of the gesture adjusting and blanking mechanism of the utility model;
FIG. 9 is a schematic view of another perspective view of the posture adjustment and blanking mechanism of the present utility model;
FIG. 10 is a schematic perspective view of a height measuring apparatus according to the present utility model;
FIG. 11 is a perspective view of the slicing mechanism of the present utility model;
fig. 12 is a front view of fig. 11;
FIG. 13 is a side view of FIG. 11;
FIG. 14 is a schematic view of the structure and connection of the outfeed web and the raw fruit return web;
FIG. 15 is a schematic view of the structure of the chopping block of the present utility model;
FIG. 16 is a schematic view of the product feed opening and the uncut raw fruit feed opening of the present utility model;
fig. 17 is a schematic perspective view of a clamping, translating and rotating mechanism according to the present utility model.
Detailed Description
The present utility model will now be described in detail with reference to fig. 1-17, wherein the exemplary embodiments and descriptions of the present utility model are provided for illustration of the present utility model and are not intended to be limiting.
The utility model provides a novel automatic intelligent betel nut seed cutting machine, it includes frame 1, locates at least one passageway feeding section unit and storage silo 2 in the frame, every passageway feeding section unit is including locating the one-level vibration mechanism 3 under the storage silo, locate the second grade vibration mechanism 4 of one-level vibration mechanism front end below, locate the tertiary vibration mechanism 5 of second grade vibration mechanism front end below, locate the pay-off guipure 6 under the front end of tertiary vibration mechanism, light source 7 and camera 8 have been arranged to the top of pay-off guipure, specifically, the light source is located the top of frame cutting end frame, the camera is located the frame below the light source, and the front and back position of camera can finely tune, former fruit accent appearance and finished product unloading mechanism 9 are still installed to the front end top of pay-off guipure, former fruit accent appearance and finished product unloading mechanism the place ahead is section mechanism 10, an operation screen 11 capable of rotating and moving is arranged on one side of the frame, which is close to the slicing mechanism, a discharging net belt 12 is arranged below the slicing mechanism, a discharging chute 13 is connected below the tail end of the discharging net belt, a chopping board 15 is arranged above the discharging net belt and below the slicing mechanism, a clamping and translation rotating mechanism 16 is arranged below the raw fruit posture adjusting and finished product discharging mechanism, a raw fruit returning net belt 17 is arranged below the feeding net belt, an uncut raw fruit collecting chute 18 is arranged below the tail end of the raw fruit returning net belt, an uncut raw fruit collecting chute 19 is arranged at the lower end of the uncut raw fruit collecting chute, the uncut raw fruit collecting chute 18 is divided into a plurality of uncut raw fruit collecting trays and hung on a mounting plate of the feeding net belt so as to be convenient to take down, the uncut raw fruits conveyed from the raw fruit returning net belt 17 directly fall onto the uncut raw fruit collecting chute, and then slides to the uncut raw fruit centralized discharging net belt 19 arranged at the lower end of the uncut raw fruit collecting chute on the frame for conveying, the lower parts of the adjacent parts of the secondary vibration mechanism and the tertiary vibration mechanism are provided with a pedicle and raw fruit centralized discharging net belt 21, the frame is internally provided with a first electric cabinet 14 and a second electric cabinet 24 for accommodating a controller, the first electric cabinet is arranged on the bottom plate of the frame and is simultaneously positioned below the slicing structure, the second electric cabinet is arranged on the bottom plate of the frame below the primary vibration mechanism and the secondary vibration mechanism and is simultaneously positioned behind the storage bin, the whole equipment structure is compact by the space which is effectively utilized by the arrangement of the first electric cabinet and the second electric cabinet, the light source, the camera and the operation screen are all electrically connected with the controller, the betel nuts to be cut in the storage bin vibrate and are orderly conveyed to the material conveying net belt through the vibration of the primary vibration mechanism, the secondary vibration mechanism and the tertiary vibration mechanism, after the original fruit gesture adjustment and the finished product blanking mechanism are horizontally gesture adjusted, the betel nuts are conveyed to a chopping board below the slicing mechanism by a clamping translation rotating mechanism, a knife rest of the slicing mechanism moves downwards to slice the betel nuts, the sliced betel nuts fall onto a discharging net belt after being blanked by the original fruit gesture adjustment and the blanking mechanism and then are conveyed out of equipment from a discharging chute, the betel nuts which are not sliced are conveyed back to an uncut original fruit collecting chute by an original fruit returning net belt and then are conveyed out by the uncut original fruit collecting net belt, the betel nuts conveyed by the feeding net belt are not clamped when the betel nuts are not suitable for slicing requirements through detection and judgment, the betel nuts are directly conveyed forwards by the feeding net belt, fall onto the original fruit returning net belt directly from the front end of the feeding net belt, are conveyed to the uncut original fruit collecting chute and then are conveyed out of equipment by the uncut original fruit collecting net belt and are collected; the pedicel and the betel nuts falling between the two-stage and three-stage vibrating mechanisms of each channel are conveyed out of the equipment in a centralized way by the pedicel and original fruit centralized discharging net belt and collected; the control cabinet is used for the connection of a power supply and control system of an electric appliance, the camera and the operation screen are used for collecting image position information of betel nuts to be cut, analyzing and calculating according to the image position information, and controlling the movement of the clamping translation rotating mechanism according to the result of analyzing and calculating.
The storage bin 2 includes the storehouse body main part that encloses synthetic by right side board 202, left side board 205, back swash plate 203, fly leaf 206 and preceding fixed bolster 207, still including all setting up the feed opening regulating plate 209 of locating on the preceding swash plate 210 and the storehouse body in the storehouse body at an angle, storehouse body main part entry end week is equipped with and increases rail 204, the storehouse body main part is close to the both sides of feed opening regulating plate and is equipped with first left baffle 208 and first right baffle 201 respectively, all be equipped with the spout that the position is corresponding on first left baffle and the first right baffle, the fly leaf both sides all link to each other with left side board and right side board respectively through first screw, the fly leaf lower limit articulates with preceding fixed bolster upper limit, preceding fixed bolster lower limit articulates with the feed opening regulating plate upper limit, the feed opening regulating plate both sides all through second screw sliding connection in the spout that corresponds, and the feed opening regulating plate can carry out rotation of certain angle around the fixed bolster lower limit, and open and shut to suitable position is, through the second discharge locking of the opposite lower side of ejection of compact regulating plate to reach the clean inside the storage bin through the control of the big, thereby the volume of opening the fly leaf is convenient for the control of the fly leaf.
The primary vibration mechanism 3 comprises a primary vibration groove 301 and a primary direct vibrator; the secondary vibrating mechanism 4 comprises a secondary vibrating tank 401 and a secondary vibrator, the tertiary vibrating mechanism 5 comprises a tertiary vibrating tank 501 and a tertiary vibrator, a first photoelectric sensor 20 is arranged above the tail end of the tertiary vibrating mechanism, a second photoelectric sensor 22 is arranged above the front end of the secondary vibrating mechanism, in particular, the first photoelectric sensor and the second photoelectric sensor can realize up-and-down adjustment and adjustment at a certain angle so as to realize detection of betel nuts at the front end of the secondary vibrating hopper and the rear end of the tertiary vibrating hopper, thereby realizing start-stop control of the vibrating mechanism, a third photoelectric sensor 23 is jointly arranged below the front end of the primary vibrating mechanism and the rear end of the secondary vibrating mechanism, multiple groups of adjacent primary vibrating tanks 301 are mutually overlapped and are arranged in a gap, betel nuts are prevented from falling onto a frame from the adjacent primary vibrating tanks, the tail ends of the secondary vibrating grooves are overlapped with the front ends of the primary vibrating grooves at a certain distance in an up-down clearance way, the rear sections of adjacent edges of a plurality of groups of adjacent secondary vibrating grooves 401 are overlapped with each other and are arranged in a clearance way, the front ends of the secondary vibrating grooves are arranged in an up-down clearance way at a certain distance from the tail ends of the tertiary vibrating grooves and in a front-back clearance way at a certain distance in the horizontal direction, betel nuts are prevented from falling onto a frame from the adjacent secondary vibrating grooves, the primary vibrating grooves are in a large-angle V-shaped structure, the front ends of the primary vibrating grooves extend out of V-shaped tongue tips, the secondary vibrating grooves are arranged in three-stage ladder-shaped V-shaped grooves, the front ends of the second ladder-shaped V-shaped tongue tips extend out of the second ladder-shaped V-shaped grooves, the betel nuts are favorable for superposition, the three-stage vibrating grooves 501 are arranged in a four-stage ladder-shaped way at a certain inclination angle, and the rear ends of the first-stage ladder-shaped V-shaped grooves of the three-stage vibrating grooves are inverted-angle tail wings, the betel nut pedicel and the betel nut which are particularly small fall onto the pedicel and original fruit centralized discharging net belt 21 from the pedicel and the original fruit centralized discharging net belt, the fourth step of the third-level vibrating groove is an arc groove, betel nuts are conveniently conveyed onto the feeding net belt and located on the position of the net belt relative to the central line, and the betel nuts are conveniently clamped by the clamping translational rotating device 15.
The feeding net belt 6 is located the below of tertiary vibration groove circular arc groove, the feeding net belt is mainly by motor 601, drive end left and right sides bearing frame 602, belt 606 and driven end bearing frame 607, the motor links to each other with drive end left and right sides bearing frame axle, the belt cover is located drive end left and right sides bearing frame and driven end bearing frame, just the belt both sides all are equipped with baffle 604, the baffle passes through fixed plate 608 to be fixed in on the landing leg 609, is equipped with measuring plate 603 on any baffle, measuring plate is equipped with thin slot along the direction of delivery, and the position display of the ditch line that presents through measuring plate upper slot in the picture of taking of camera can be used for checking whether the camera shakes to timely correction to image shape and position, the belt Zhang Jinmian is the lower half circle, and the tensioning of belt is realized through bolt adjustment tightness adjusting plate 605.
The gesture adjusting and discharging mechanism comprises a mounting plate 901, gesture adjusting devices and discharging devices which are respectively arranged on the front side and the back side of the mounting plate, the gesture adjusting devices are used for carrying out horizontal light pressing on betel nuts to be cut, the larger cross section of the betel nuts is in an approximately horizontal state, the discharging devices are used for blocking the betel nuts after cutting by the discharging baffle plates of the discharging devices, the betel nuts drop from a finished product discharging port to a discharging net belt to discharge the betel nuts, the gesture adjusting and discharging mechanism also comprises a height measuring device 910, the mounting plate is connected with a frame through a mounting bracket 911, the gesture adjusting devices comprise gesture adjusting press plates 909 which are horizontally arranged, two gesture adjusting sliding pieces which are arranged on the mounting plate and are in a group, gesture adjusting cylinders 907 which drive the two gesture adjusting sliding pieces to synchronously move, each gesture adjusting sliding piece comprises a vertical gesture adjusting guide rail 906, gesture adjusting sliding pieces which are connected with the guide rails and gesture adjusting connecting pieces 908 which are arranged on the gesture adjusting sliding pieces, the lower ends of the two gesture adjusting connecting pieces are connected with gesture adjusting pressing pieces, the gesture adjusting air cylinders drive the gesture adjusting sliding blocks to slide up and down on gesture adjusting guide rails, so that the gesture adjusting pressing pieces can move up and down, double guide rails are adopted to be beneficial to preventing clamping stagnation phenomenon caused by deflection of the gesture adjusting connecting pieces when the gesture adjusting air cylinders are pressed down, the feeding device comprises a feeding guide rail 902 and a feeding air cylinder 903 which are arranged on a mounting plate, a feeding sliding block arranged on the feeding guide rail and a feeding connecting piece 904 arranged on the feeding sliding block, the lower ends of the feeding connecting pieces are provided with feeding baffle plates 905, the feeding air cylinder drives the feeding sliding blocks to slide up and down on the feeding guide rails, so that the feeding baffle plates can downwards block finished betel nuts from falling onto a discharging net belt and then are discharged, the height measuring device comprises a fixing shaft 9101, a rotating shaft 9102 and 9103, one end of the fixing shaft is arranged on the mounting plate, the other end of fixed axle links to each other with rotor plate head end rotation, the one end of rotation axis is installed in transfer appearance connecting piece upper end, and the other end slidable mounting of rotation axis is in the waist downthehole of seting up on the rotor plate, the rotor plate tail end is equipped with height finding pole 9104, and the rotor plate can rotate around the fixed axle in certain angle range, drives the rotation axis up-and-down motion and then drives the back and forth swing of rotor plate and height finding pole along with transferring the up-and-down motion of appearance connecting piece.
The slicing mechanism comprises a rotary machine seat 1001 which rotates around a rotary fixed shaft 1002 arranged on a shaft fixed seat 1003, a vertical plate 1004 is arranged on the rotary machine seat, a linear module 1005 is arranged on the vertical plate, a cutter holder mounting plate 1006 which moves linearly along a sliding rail of the linear module is arranged on the linear module sliding table, a cutter 1016 for cutting betel nuts to be cut is arranged on the cutter holder mounting plate, the slicing mechanism further comprises spring pressing devices which are symmetrically arranged on the front side and the back side of the cutter holder and are used for pressing betel nuts to be cut, each spring pressing device comprises a pressing sliding rail 1008 which is arranged along the cutting direction of the cutter, an upper limiting block 1007 and a lower limiting block 1012 are respectively arranged at two ends of the pressing sliding rail, a pressing sliding table arranged on the pressing sliding rail and a pressing rod 1011 arranged on the pressing sliding table are respectively arranged at the two ends of the pressing sliding rail, a guide rod 1009 which penetrates through the upper limiting block is sleeved with a spring 1013, the two pressing rods are connected through a pressing rod connecting block, synchronization of the two spring pressing devices is ensured, betel nuts are prevented from being biased by pressing left and right cutting blades 1014 and pressing pieces 1015 which are arranged at the lower end of the cutter holder mounting plate.
The discharging net belt 12 and the raw fruit returning net belt 17 are oppositely arranged, the discharging net belt and the raw fruit returning net belt are composed of a plurality of net belts and driven by a driving motor reducer, the groups are connected by adopting a coupling, a second left baffle 1203 and a second right baffle 1204 are arranged at two sides of each group of net belts to prevent betel nuts from falling off from the net belts, the second left baffle and the second right baffle are respectively fixed by a first net belt bracket 1202 and a second net belt bracket 1201, a certain number of baffle blocks are arranged at the front surfaces of the discharging net belt and the feeding net belt to prevent betel nuts from slipping to influence conveying, each group of net belts of the discharging net belt is correspondingly positioned below each group of chopping boards 15 and is started at the mounting plate of the raw fruit adjusting and finished product discharging mechanism and is stopped above the discharging chute, each group of net belts of former fruit returning net belts are located below the feeding net belts and run in the opposite direction with the feeding net belts, the former fruit returning net belts start at the mounting plate 901 of the former fruit adjusting and finished product blanking mechanism 9 and end at the starting end of the feeding net belts 6, the chopping board 15 comprises a Y-shaped anvil plate mounting frame 1501, an intermediate pad 1502 arranged at the front end of the Y-shaped anvil plate mounting frame and a PU pad 1504 arranged on the intermediate pad, the intermediate pad is fixed with the Y-shaped anvil plate mounting frame through ball positioning screws 1503, two sides of the tail end of the Y-shaped anvil plate mounting frame are respectively fixed on a first net belt bracket and a second net belt bracket on the discharging net belts, the chopping board mounting frame is of a Y-shaped structure, and crushed slag generated by cutting can drop onto the discharging net belts through the tail ends of the Y-shaped frame and be conveyed out, and the chopping board is a quick-dismantling type chopping board, so that a consumption member PU pad is convenient for quick replacement.
The clamping translational rotary mechanism 16 comprises a translational sliding table 1601, a first rotary mechanism arranged on the translational sliding table and a second rotary mechanism arranged on the first rotary mechanism, wherein the first rotary mechanism and the second rotary mechanism move back and forth along the translational sliding table 1601 at the same time, the first rotary mechanism realizes first rotary motion along the translational sliding table, the second rotary mechanism realizes second rotary motion along the first rotary mechanism, the first rotary mechanism comprises a sliding table connecting plate 1602, a first bearing seat 1603 arranged on the sliding table connecting plate and used for installing a first bearing and a motor mounting seat used for installing a first motor reducer 1604, the sliding table connecting plate moves back and forth along the translational sliding table, the first motor reducer drives the second rotary mechanism to realize left and right translation through a first bearing, the second rotating mechanism comprises a rotating connecting plate 1605 which is vertically connected with the radial position of a bearing sleeve on the first bearing, a second bearing 1607 and a second motor speed reducer 1606 which are arranged on the rotating connecting plate, the second motor speed reducer drives a rotating clamping mechanism through a second bearing on the second bearing seat to realize clockwise/anticlockwise rotation of betel nuts to be cut, the power output directions of the first motor speed reducer and the second motor speed reducer are oppositely arranged, the clamping mechanism clamps an electric claw connecting plate 1608 which is arranged on the bearing sleeve of the second bearing and an electric claw 1609 which is arranged on the electric claw connecting plate, two electric claw fingers 1610 which are used for clamping betel nuts to be cut are arranged on the electric claw, meanwhile, the electric claw fingers are arranged below the discharging mesh belt 12 and the raw fruit returning mesh belt 17 and keep a gap arrangement, the two electric claw fingers are respectively arranged outside a second right baffle and a second left baffle, the movement of the electric claw finger is always outside the second left baffle plate and the second right baffle plate.
The utility model adopts the screw sliding table driven by the servo motor, the slicing speed is high, the speed and the travel are accurate and adjustable, so that the cut betel nut slice has smooth and burr-free cut, good taste and small damage to the PU backing plate and the blade; two pressing rods are arranged on two sides of the blade, and the pressing rods always press the betel nuts before and after the betel nuts are cut, so that the betel nuts cannot be separated from the fingers of the electric claw.
The lower part of the original fruit gesture adjusting and finished product blanking mechanism 9 is provided with a rectangular blanking port formed by the front end of a feeding net belt 6, the rear end of a cutting board 15, a second left baffle 1203 and a second right baffle 1204 which are arranged on a discharging net belt 12 and an original fruit returning net belt 17, the blanking port is divided into two blanking ports by a herringbone baffle on the second left baffle and the second right baffle, the blanking port close to the feeding net belt is a blanking port of uncut original fruits, the bottom of the blanking port is the original fruit returning net belt 17, the blanking port close to the cutting board is a finished product blanking port of cut betel nuts, the bottom of the blanking port is a discharging net belt 12, when cut products and uncut original fruits fall into the corresponding net belts, the finished products are conveyed to a discharging chute 13, the uncut original fruits are conveyed to an uncut original fruit collecting chute 18, and the uncut original fruits are conveyed out of the device through an uncut original fruit collecting discharging net belt 19.
In the concrete implementation, the materials in the storage bin 2 naturally fall onto a primary vibration groove of a primary vibration mechanism 4 through a discharge hole, betel nuts move forwards under the vibration action of the primary vibration mechanism and fall into a secondary vibration groove of a secondary vibration mechanism 5, betel nuts continue to move forwards under the vibration action of the secondary vibration mechanism, betel nuts slowly vibrate and orderly move forwards in the moving process, and most of the betel nuts or small betel nuts fall onto a pedicle and primary nut concentrated discharge net belt 21 from the front end of the secondary vibration mechanism and are sent out of the equipment, and betel nuts meeting the cutting requirements fall into a tertiary vibration groove of a tertiary vibration mechanism across a gap at the front end of the secondary vibration mechanism and continue to move forwards until reaching a feeding net belt; in order to ensure that the material fed by the vibration mechanism does not have too much or too little, the photoelectric sensor is arranged to detect the betel nuts at the corresponding positions to control the starting and stopping of the vibration mechanisms at all levels. When the betel nuts arrive at the circular arc grooves of the feeding mesh belt close to the three-stage vibration mechanism, the vision system camera starts to collect shape, position and orientation information of the betel nuts, the feeding mesh belt accurately conveys the betel nuts to the position adjusting pressing sheet of the original fruit position adjusting and finished product blanking mechanism according to the position information, the position adjusting pressing sheet is horizontally pressed downwards to horizontally adjust the betel nuts, meanwhile, image information of the betel nuts with adjusted positions is collected, whether the betel nuts are suitable for cutting or not is analyzed and calculated according to the information, and the position of a cutting joint is determined. If the betel nut is judged to be unsuitable for cutting according to the shape, size and height information, the gesture adjusting tabletting is lifted, the feeding net belt is started again, the betel nut unsuitable for cutting is conveyed forwards, falls onto the original fruit returning net belt from the front end of the feeding net belt through the feed opening of the uncut original fruit, and is conveyed out of the equipment through the uncut original fruit collecting chute and the uncut original fruit concentrated discharge net belt; when the betel nut is judged to be suitable for cutting, the clamping translation mechanism carries out corresponding translation and rotation according to the shape and position information of the betel nut, then clamps the betel nut, after clamping, the gesture adjusting tablet is lifted, the clamping translation mechanism rapidly conveys the betel nut to a cutting board below a blade of the slicing mechanism, in the conveying process, the blanking tablet is in a lifted state in advance, the betel nut is not blocked from being conveyed, meanwhile, the betel nut is translated and rotated, the calculated cutting joint is enabled to coincide with the blade of the cutter, when the betel nut reaches the cutting board, the cutter moves downwards, the betel nut is cut, then the cutter returns to the upper side to wait for the next cutting, the cut betel nut is continuously clamped by the fingers of the electric claw and moves towards the direction to clamp and take down one betel nut, at the moment, the blanking tablet falls down in advance, when the betel nut reaches the upper side of a finished blanking port, the fingers of the electric claw are opened, the betel nut falls onto a discharging net belt under the action of the gravity and the blanking tablet to be conveyed out of equipment through a discharging chute. The clamping translation mechanism continues to move towards the direction of clamping and taking the next betel nut, and waits for clamping and taking the next betel nut, so that continuous circulation is realized, and continuous and efficient cutting is realized.
When the feeding of the vibrating mechanism is specifically implemented, the betel nuts naturally slide down on the primary vibrating groove of the primary vibrating mechanism 3 under the action of gravity when the betel nuts are piled up in the storage bin 2, and the discharge quantity is regulated by regulating the opening of the discharging opening regulating plate of the storage bin to regulate the outlet heights of the discharging opening regulating plate and the primary vibrating groove of the primary vibrating mechanism. Under the vibration of the primary vibration mechanism, betel nuts move to the front end of the primary vibration groove, when a third photoelectric sensor detects that a third-order V-shaped groove of a secondary vibration groove of the secondary vibration mechanism is free of betel nuts, the primary vibration mechanism is started to feed, a second photoelectric sensor detects whether betel nuts exist at the front end of the first stage of the secondary vibration mechanism, when betel nuts are not available, the secondary vibration mechanism is stopped when betel nuts exist at the rear end of the fourth stage of the tertiary vibration mechanism, when betel nuts exist, the secondary vibration mechanism is stopped, when betel nuts are not available, the secondary vibration mechanism is started, whether betel nuts exist at the front end of the circular arc groove of the tertiary vibration mechanism is judged through image information acquired by a vision device, when betel nuts exist, the tertiary vibration mechanism is stopped, and when betel nuts are not available, the tertiary vibration mechanism is started; the starting and stopping of the three-level vibration mechanism are controlled by collecting whether betel nuts exist at the front end, close to the circular arc vibration groove, of the feeding net belt through a visual device; through the comprehensive control of the sensors, the phenomenon that excessive materials and materials are lacked is avoided. So that the betel nut is fed in relatively continuous order.
When the clamping translation rotating mechanism 16 specifically operates, a sliding block on the translation sliding table 1601 translates forward to drive the whole clamping translation rotating mechanism to move forward, and when the electric claw finger 1610 reaches the betel nut position sent by the front end, the electric claw finger clamps betel nuts, and according to the actual position and the direction of betel nuts, the rotation of the first motor speed reducer 1604 realizes the rotation motion of the clamp and the second motor speed reducer 1606 realizes the left or right translation of the clamp; the electric claw connecting plate 1608, the electric claw 1609, the electric claw finger 1610 and the held betel nuts are driven to rotate clockwise or anticlockwise through the rotation of the second motor reducer, meanwhile, the sliding block on the sliding table is moved backwards, the betel nuts held by the electric claw finger are conveyed to the position below the cutter point of the cutter under the combined action of the three movements, the preset overlapping of the cutting seam and the cutter point is achieved, the cutter is moved downwards, and one cutter is realized. If the cutter is used for cutting two cutters, after the first cutter is cut, the cutter is lifted, and the cutting seam of the second cutter is adjusted to be overlapped with the cutter point through the three movements, and the cutter is lifted down, so that the slicing of the second cutter is realized.
In the operation process of the slicing mechanism, when the electric claw fingers transport betel nuts meeting the gesture requirements to a proper position on the chopping board 15, the servo motor and the screw rod of the linear module 1005 drive the cutter holder mounting plate 1007 to move downwards rapidly and accurately, the bottom of the compression rod 1011 is lower than the cutting edge of the blade 1016, the compression rod firstly contacts betel nuts to press the betel nuts, the compression rod is limited by the pressed betel nuts along with the further descending of the cutter holder mounting plate, the compression rod cannot move downwards further, at this time, the compression rod compresses the spring 1011 to shorten, after the betel nuts are cut by the blade, the cutter holder ascends, the betel nuts are directly pressed by the compression rod along with the release of the compression spring, and the compression rod is separated from the pressed betel nuts until the cutter blade ascends a certain distance away from the betel nuts. Thereby ensuring that the sliced betel nuts are not carried away from the betel nut clamp when the betel nuts are extracted by the blade. When the blade needs to be replaced, the rotary base 1001 is rotated by 90 degrees around the rotary shaft 1002, the space for replacing the blade is increased, the cutter rest is reset and fixed after the blade is replaced, and the cutter rest is replaced.
The foregoing has described in detail the technical solutions provided by the embodiments of the present utility model, and specific examples have been applied to illustrate the principles and implementations of the embodiments of the present utility model, where the above description of the embodiments is only suitable for helping to understand the principles of the embodiments of the present utility model; meanwhile, as for those skilled in the art, according to the embodiments of the present utility model, there are variations in the specific embodiments and the application scope, and the present description should not be construed as limiting the present utility model.
Claims (10)
1. Novel automatic intelligent betel nut seed cutting machine, its characterized in that: including frame (1), locate at least one passageway feed section unit and storage silo (2) in the frame, every passageway feed section unit is including locating one-level vibration mechanism (3) under the storage silo, locate second grade vibration mechanism (4) of one-level vibration mechanism front end below, locate tertiary vibration mechanism (5) of second grade vibration mechanism front end below, locate pay-off guipure (6) under the front end of tertiary vibration mechanism, light source (7) and camera (8) have been arranged to pay-off guipure's top, former fruit profile control and finished product feed mechanism (9) have still been installed to pay-off guipure's front end top, former fruit profile control and finished product feed mechanism's the place ahead is section mechanism (10), one side that the frame is close to section mechanism is installed operation screen (11) that can rotary motion, ejection of compact guipure (12) are installed to section mechanism's below, ejection of compact guipure (13) are connected to ejection of compact guipure's end lower extreme, pay-off guipure cutting board (15) are installed to the below of guipure and lower extreme, former fruit profile control and finished product guide (17) are installed to the front end, former fruit profile control and finished product feed mechanism (17) are installed to the die-down end, former fruit profile control and finished product feed mechanism (19) are cut down end that the die-down is installed, former fruit profile control and the die-down is cut and is equipped with the die-cut guipure carrier (17), the light source, the camera and the operation screen are all electrically connected with the controller, betel nuts to be cut in the storage bin are vibrated by the vibration of the first vibration mechanism, the second vibration mechanism and the third vibration mechanism and orderly conveyed to the feeding mesh belt, after the betel nuts are subjected to the original fruit posture adjustment and the finished product blanking mechanism horizontal posture adjustment, the betel nuts are conveyed to the chopping block under the slicing mechanism by the clamping translation rotation mechanism, the knife rest of the slicing mechanism moves downwards to slice the betel nuts, the sliced betel nuts fall onto the discharging mesh belt after being fed by the original fruit posture adjustment and the blanking mechanism and then are conveyed out of the equipment from the discharging chute, and the betel nuts which are not sliced are conveyed out of the original fruit collecting chute by the original fruit returning mesh belt after being conveyed out of the uncut original fruit collecting mesh belt.
2. The novel automatic intelligent betel nut cutting machine according to claim 1, wherein: the storage bin (2) comprises a bin body main body which is formed by encircling a right side plate (202), a left side plate (205), a rear inclined plate (203), a movable plate (206) and a front fixed baffle (207), and further comprises a front inclined plate (210) which is arranged in the bin body and a feed opening adjusting plate (209) which is arranged on the bin body in an angle mode, a heightening fence (204) is arranged on the periphery of the inlet end of the bin body main body, a first left baffle (208) and a first right baffle (201) are respectively arranged on two sides of the bin body, which are close to the feed opening adjusting plate, of the bin body main body, corresponding sliding grooves are respectively formed in the first left baffle and the first right baffle, two sides of the movable plate are respectively connected with the left side plate and the right side plate through first screws, the lower edge of the movable plate is hinged with the upper edge of the front fixed baffle, the lower edge of the front fixed baffle is hinged with the upper edge of the feed opening adjusting plate, and two sides of the feed opening adjusting plate are respectively connected with the corresponding sliding grooves through second screws in a sliding mode.
3. The novel automatic intelligent betel nut cutting machine according to claim 1, wherein: the primary vibration mechanism (3) comprises a primary vibration groove (301) and a primary direct vibrator; the secondary vibrating mechanism (4) comprises a secondary vibrating groove (401) and a secondary vibrator, the tertiary vibrating mechanism (5) comprises a tertiary vibrating groove (501) and a tertiary vibrator, a first photoelectric sensor (20) is arranged above the tail end of the tertiary vibrating mechanism, a second photoelectric sensor (22) is arranged above the front end of the secondary vibrating mechanism, a third photoelectric sensor (23) is arranged below the front end of the primary vibrating mechanism and at the rear end of the secondary vibrating mechanism, multiple groups of adjacent edges of adjacent primary vibrating grooves (301) are mutually overlapped and are arranged in a gap, the tail ends of the secondary vibrating grooves are overlapped with the front end of the primary vibrating grooves in a certain distance and are arranged in an up-down gap, the rear sections of adjacent edges of the plurality of groups of adjacent secondary vibrating grooves (401) are mutually overlapped and are in clearance arrangement, the front ends of the secondary vibrating grooves are in clearance arrangement up and down and clearance arrangement up and down at a certain distance from the tail ends of the tertiary vibrating grooves, the primary vibrating grooves are in a large-angle V-shaped structure, V-shaped tongue tips extend out of the front ends of the primary vibrating grooves, the secondary vibrating grooves are in three-stage stepped V-shaped groove arrangement, the front end V-shaped groove tongue tips of the second steps extend out of the secondary vibrating grooves, the tertiary vibrating grooves (501) are in four-stage stepped arrangement with a certain inclination angle, the rear ends of the first-stage stepped V-shaped grooves of the tertiary vibrating grooves are tail fins with a reverse angle, and the fourth-stage steps of the tertiary vibrating grooves are arc grooves.
4. The novel automatic intelligent betel nut cutting machine according to claim 3, wherein: the feeding net belt (6) is located below the arc grooves of the three-level vibrating grooves, the feeding net belt is mainly composed of a motor (601), a driving end left bearing seat (602), a driving end right bearing seat (606) and a driven end bearing seat (607), the motor is connected with the driving end left bearing seat and the driving end right bearing seat through a shaft, the driving end left bearing seat and the driving end right bearing seat are sleeved with the belt, baffle plates (604) are arranged on two sides of the belt, the baffle plates are fixed on supporting legs (609) through fixing plates (608), measuring plates (603) are arranged on any baffle plate, grooves are formed in the measuring plates along the conveying direction, the belt Zhang Jinmian is the lower half circle, and tensioning of the belt is achieved through bolt adjustment of an tightness adjusting plate (605).
5. The novel automatic intelligent betel nut cutting machine according to claim 1, wherein: the gesture adjusting and blanking mechanism comprises a mounting plate (901), gesture adjusting devices and blanking devices which are respectively arranged on the front surface and the back surface of the mounting plate, and further comprises a height measuring device (910), wherein the mounting plate is connected with a frame through a mounting bracket (911), the gesture adjusting devices comprise gesture adjusting press pieces (909) which are horizontally arranged, two gesture adjusting sliding pieces which are arranged on the mounting plate and are in a group, and gesture adjusting cylinders (907) which drive the two gesture adjusting sliding pieces to synchronously move, each gesture adjusting sliding piece comprises a vertical gesture adjusting guide rail (906), gesture adjusting sliding blocks which are in sliding connection with the guide rails, gesture adjusting connecting pieces (908) which are arranged on the gesture adjusting sliding blocks, the lower ends of the gesture adjusting connecting pieces are connected with the gesture adjusting press pieces, and the gesture adjusting cylinders drive the gesture adjusting sliding blocks to slide up and down on the gesture adjusting guide rails so that the gesture adjusting press pieces can realize up-down movement; the blanking device comprises a blanking guide rail (902) and a blanking cylinder (903) which are arranged on a mounting plate, and further comprises a blanking sliding block arranged on the blanking guide rail and a blanking connecting piece (904) arranged on the blanking sliding block, wherein a blanking baffle (905) is arranged at the lower end of the blanking connecting piece, the blanking cylinder drives the blanking sliding block to slide up and down on the blanking guide rail, the blanking baffle downwards stops finished betel nuts from falling onto a discharging mesh belt and then discharging, the height measuring device comprises a fixing shaft (9101), a rotating shaft (9102) and a rotating plate (9103), one end of the fixing shaft is arranged on the mounting plate, the other end of the fixing shaft is connected with the head end of the rotating plate in a rotating mode, one end of the rotating shaft is arranged at the upper end of the gesture adjusting connecting piece, the other end of the rotating shaft is slidably arranged in a waist-shaped hole formed in the rotating plate, and a height measuring rod (9104) is arranged at the tail end of the rotating plate.
6. The novel automatic intelligent betel nut cutting machine according to claim 1, wherein: the slicing mechanism comprises a rotary machine seat (1001) which is arranged on a shaft fixing seat (1003) in a winding mode and is rotary through a rotary fixing shaft (1002), a vertical plate (1004) is arranged on the rotary machine seat, a linear module (1005) is arranged on the vertical plate, a cutter holder mounting plate (1006) which moves linearly along a sliding rail of the linear module is arranged on the linear module sliding table, a cutter blade (1016) for cutting betel nuts to be cut is arranged on the cutter holder mounting plate, a spring pressing device which is symmetrically arranged on the front side and the back side of the cutter holder is further arranged, each spring pressing device comprises a pressing sliding rail (1008) which is arranged along the cutting direction of the cutter blade, an upper limit block (1007) and a lower limit block (1012) are respectively arranged at two ends of the pressing sliding rail, a pressing sliding table which is arranged on the pressing sliding rail and a pressing rod (1011) which is arranged on the pressing sliding table are arranged on the pressing sliding table, a guide rod (1009) which is communicated with the upper limit block is sleeved with a spring (1010), and two pressing blocks (1013) are connected through the pressing rod, and a left cutter blade pressing sheet (1014) and a right cutter pressing sheet (1015) which are arranged at the lower end of the cutter holder mounting plate.
7. The novel automatic intelligent betel nut cutting machine according to claim 1, wherein: the discharging net belt (12) and the raw fruit returning net belt (17) are oppositely arranged, the discharging net belt and the raw fruit returning net belt are composed of a plurality of net belts and driven by a driving motor reducer, the groups are connected by adopting a coupling, a second left baffle (1203) and a second right baffle (1204) are arranged at two sides of each group of net belts, the second left baffle and the second right baffle are respectively fixed by a first net belt bracket (1202) and a second net belt bracket (1201), each group of net belt of the discharging net belt is correspondingly positioned below each group of chopping boards (15) and is started at the mounting plate of the raw fruit gesture adjusting and finished product blanking mechanism and is stopped above the discharging chute, each group of net belts of the original fruit returning net belt is located below the feeding net belt and runs in the opposite direction with the feeding net belt, the original fruit returning net belt starts from a mounting plate (901) of the original fruit adjusting and finished product blanking mechanism (9) and ends at the starting end of the feeding net belt (6), the chopping board (15) comprises a Y-shaped anvil plate mounting frame (1501), an intermediate backing plate (1502) arranged at the front end of the Y-shaped anvil plate mounting frame and a PU backing plate (1504) arranged on the intermediate backing plate, the intermediate backing plate is fixed with the Y-shaped anvil plate mounting frame through ball positioning screws (1503), and two sides of the tail end of the Y-shaped anvil plate mounting frame are respectively fixed on a first net belt support and a second net belt support on the discharging net belt.
8. The novel automatic intelligent betel nut cutting machine according to claim 1, wherein: the clamping translational rotary mechanism (16) comprises a translational sliding table (1601), a first rotary mechanism arranged on the translational sliding table and a second rotary mechanism arranged on the first rotary mechanism, wherein the first rotary mechanism and the second rotary mechanism move forwards and backwards simultaneously along the translational sliding table (1601), the first rotary mechanism moves forwards and backwards along the translational sliding table, the second rotary mechanism moves forwards and backwards along the first rotary mechanism, the first rotary mechanism comprises a sliding table connecting plate (1602), a first bearing seat (1603) arranged on the sliding table connecting plate and used for installing a first bearing and a motor mounting seat used for installing a first motor reducer (1604), the sliding table connecting plate moves forwards and backwards along the translational sliding table, the first motor reducer drives the second rotary mechanism to move forwards and backwards through a first bearing, the second rotary mechanism comprises a rotary connecting plate (1605) which is vertically connected with a bearing sleeve on the first bearing, the second rotary mechanism also comprises a second bearing seat (1607) and a second motor reducer (1606) arranged on the rotary connecting plate, the second motor reducer is arranged on the second bearing seat (1607) and the second motor reducer is arranged on the second bearing sleeve to drive the second bearing sleeve to move forwards and backwards through the first bearing sleeve, the second motor reducer is arranged on the second bearing sleeve (1609) and the second motor reducer is arranged on the second motor reducer to clamp the second bearing sleeve (1609), meanwhile, the electric claw is arranged below the discharging net belt (12) and the original fruit returning net belt (17) and keeps a gap, two electric claw fingers are respectively arranged outside the second right baffle plate and the second left baffle plate, and the movement of the electric claw fingers is always outside the second left baffle plate and the second right baffle plate.
9. The novel automatic intelligent betel nut cutting machine according to claim 7, wherein: the lower part of the original fruit gesture adjusting and finished product blanking mechanism (9) is provided with a rectangular blanking opening formed by the front end of a feeding net belt (6), the rear end of a cutting board (15), a second left baffle (1203) and a second right baffle (1204) which are arranged on a discharging net belt (12) and an original fruit returning net belt (17), the blanking opening is divided into two blanking openings by a herringbone baffle plate on the second left baffle and the second right baffle, the blanking opening close to the feeding net belt is a blanking opening of an uncut original fruit, the bottom of the blanking opening is an original fruit returning net belt (17), the blanking opening close to the cutting board is a finished product blanking opening of cut betelnuts, the bottom of the blanking opening is a discharging net belt (12), when cut products and uncut original fruits fall into the corresponding net belt, the finished products are conveyed to a discharging chute (13), the uncut original fruits are conveyed to a uncut original fruit collecting chute (18) and are conveyed out through a uncut original fruit discharging net belt (19).
10. The novel automatic intelligent betel nut cutting machine according to claim 1, wherein: still be equipped with first electrical cabinet (14) and second electrical cabinet (24) that hold the controller in the frame, first electrical cabinet locates on the frame bottom plate and is located the below of section structure simultaneously, the second electrical cabinet is installed on the below frame bottom plate of one-level vibration mechanism and second vibration mechanism and is located the rear of storage silo simultaneously.
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CN202223382443.0U CN219380822U (en) | 2022-12-16 | 2022-12-16 | Novel automatic intelligent betel nut seed cutting machine |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN117532668A (en) * | 2024-01-09 | 2024-02-09 | 湖南大用自动化科技有限公司 | Flat fruit slicer |
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2022
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN117532668A (en) * | 2024-01-09 | 2024-02-09 | 湖南大用自动化科技有限公司 | Flat fruit slicer |
CN117532668B (en) * | 2024-01-09 | 2024-03-15 | 湖南大用自动化科技有限公司 | Flat fruit slicer |
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