CN219378037U

CN219378037U - Detection machine rejection mechanism

Info

Publication number: CN219378037U
Application number: CN202320977723.1U
Authority: CN
Inventors: 魏帅; 周驰; 李贝贝
Original assignee: Jiaxing Jiashi Automation Technology Co ltd
Current assignee: Jiaxing Jiashi Automation Technology Co ltd
Priority date: 2023-04-26
Filing date: 2023-04-26
Publication date: 2023-07-21
Anticipated expiration: 2033-04-26

Abstract

The utility model provides a detection machine removing mechanism, which belongs to the technical field of detection machines and aims to solve the problems that the existing detection machine removing mechanism is generally only provided with a qualified channel and an unqualified channel, and when a first product for debugging equipment is a qualified product, the removing mechanism can send the first product into the qualified channel, so that the debugging product and the qualified product are easily mixed, the subsequent sorting is required by manual work, and the working efficiency is not high enough; the fixed plate is fixedly connected to the front end face of the bottom plate; the universal wheels are fixedly arranged on the lower end face of the bottom box; the mounting plate is fixedly arranged on the right side of the bottom plate; the feeding piece is fixedly connected to the upper end face of the mounting plate; by the arrangement of the utility model, the detection of the workpiece defects is realized, the working efficiency is improved, the labor cost is reduced, the rejection of unqualified products is realized, and the working efficiency is improved.

Description

Detection machine rejection mechanism

Technical Field

The utility model belongs to the technical field of detectors, and particularly relates to a removing mechanism of a detector.

Background

The detector is used for detecting the surface defects of the workpiece, the surface of the workpiece is shot by using a high-speed camera through the movement of the workpiece, the shot picture is transmitted to a computer for analysis, and then a command is transmitted to the rejecting mechanism through the computer, so that the rejecting mechanism rejects unqualified products.

According to the application number: the utility model discloses a surface visual inspection machine, which is characterized by comprising a bracket, a host machine, a first inspection mechanism, a second inspection mechanism and a third inspection mechanism, wherein the first inspection mechanism comprises a first strip-shaped light source and a first camera above the first strip-shaped light source, the second inspection mechanism is arranged below the first inspection mechanism and comprises a second strip-shaped light source and a second camera below the second strip-shaped light source, the third inspection mechanism comprises a coaxial light source and a third camera above the coaxial light source, and the first camera, the second camera and the third camera are connected with the host machine. The first detection mechanism and the second detection mechanism can respectively detect two surfaces of the detected metal workpiece, the detection efficiency is high, the coaxial light source emits light different from the strip light source, the third detection mechanism can detect surface defects different from the first detection mechanism and the second detection mechanism, the surface detection range is enlarged, and the detection efficiency is improved.

Based on the above, the existing detection machine removing mechanism is generally only provided with a qualified channel and a disqualified channel, when the first product for debugging equipment is a qualified product, the removing mechanism can send the first product into the qualified channel, and because the workpiece value for debugging is a preset value, a certain gap is formed between the workpiece value and the specification of the qualified product, the debugging product and the qualified product are easy to mix, the subsequent sorting is needed by manual work, and the working efficiency is not high enough.

Disclosure of Invention

In order to solve the technical problems, the utility model provides a removing mechanism of a detection machine, which is used for solving the problems that the existing removing mechanism of the detection machine is generally only provided with a qualified channel and an unqualified channel, when a first product for debugging equipment is a qualified product, the removing mechanism can send the first product into the qualified channel, and because the numerical value of a workpiece for debugging is a preset numerical value, the workpiece has a certain gap with the specification of the qualified product, the debugging product and the qualified product are easy to mix, the subsequent sorting by manpower is needed, and the working efficiency is not high enough.

The utility model discloses a detection machine eliminating mechanism, which aims at achieving the following specific technical means:

the detection machine rejection mechanism comprises a bottom box, a bottom plate, a fixed plate, universal wheels, a mounting plate, a feeding piece, a feeding port, an electromagnetic valve, a feeding detection mechanism and a rejection mechanism; the bottom plate is fixedly connected to the upper end face of the bottom box; the fixed plate is fixedly connected to the front end face of the bottom plate; the universal wheels are fixedly arranged on the lower end face of the bottom box; the mounting plate is fixedly arranged on the right side of the bottom plate; the feeding piece is fixedly connected to the upper end face of the mounting plate; the feeding hole is formed in the inner side of the feeding piece; the electromagnetic valve is fixedly arranged on the upper end face of the feeding piece; the feeding detection mechanism is arranged on the front end face of the bottom plate; the rejecting mechanism is arranged on the inner side of the feeding piece.

Further, the feeding detection mechanism includes: the device comprises a fixed block, a feeding shaft and a workpiece; the fixed blocks are provided with a plurality of fixed blocks, and the fixed blocks are fixedly connected to the front end face of the fixed plate; the feeding shafts are provided with a plurality of groups, and the groups of feeding shafts are respectively and rotatably connected with the front end surfaces of the fixed blocks; the workpieces are clamped on the inner sides of the multiple groups of feeding shafts.

Further, the feeding detection mechanism further comprises: a mount and a high-speed camera; the fixing frames are provided with a plurality of fixing frames, and the fixing frames are fixedly arranged at the upper end and the lower end of the bottom plate; the high-speed cameras are provided with a plurality of high-speed cameras, and the high-speed cameras are respectively and fixedly connected to the upper ends of the fixing frames.

Further, the rejecting mechanism includes: switching the cylinder; the switching cylinder is provided with two, and two switching cylinders are all fixedly arranged on the upper end face of the feeding piece.

Further, the rejecting mechanism further includes: the device comprises a connecting rod, a fixed shaft and a material blocking door; the two connecting rods are respectively connected to the right ends of the telescopic shafts of the two switching cylinders in a rotating way; the two fixed shafts are respectively and fixedly connected to the inner sides of the two connecting rods, and the fixed shafts are rotatably connected to the right end of the feeding piece; the two material blocking doors are respectively fixedly connected to the outer sides of the two fixed shafts and hinged to the inner sides of the right ends of the feeding pieces.

Further, the rejecting mechanism further includes: a reject channel, and a debug channel; the disqualified channel is arranged at the rear end of the feeding piece; the qualified product channel is arranged at the front end of the feeding piece; the debugging product channel is formed in the middle of the right side of the feeding piece.

Compared with the prior art, the utility model has the following beneficial effects:

according to the utility model, the detection of the workpiece defects is realized through the arrangement of the feeding detection mechanism, and after the surface of the workpiece is shot through the high-speed camera, the workpiece is analyzed through the computer, so that the working efficiency is improved, and the labor cost is reduced; the reject mechanism is arranged, so that rejection of unqualified products is realized, after analysis is performed by a computer, an instruction is transmitted to the electromagnetic valve, the electromagnetic valve controls the switching cylinder, the material blocking door is opened, the unqualified products are rejected, the working efficiency is improved, the reject of first-piece debugging products is realized, the first-piece debugging products can be independently discharged, the manual reject is prevented from being required for mixing with the qualified products, the working efficiency is improved, and the quality of finished products is ensured; through the arrangement of the mechanism, the detection of the workpiece defects is realized, the working efficiency is improved, the labor cost is reduced, the rejection of unqualified products is realized, and the working efficiency is improved.

Drawings

Fig. 1 is a schematic structural view of the main body of the present utility model.

Fig. 2 is a schematic structural view of the high-speed camera of the present utility model.

Fig. 3 is a schematic structural view of the feed shaft of the present utility model.

Fig. 4 is a schematic structural view of the solenoid valve of the present utility model.

FIG. 5 is a schematic diagram of the structure of the debug product channel of the present utility model.

Fig. 6 is a schematic structural view of the feeding member of the present utility model.

In the figure, the correspondence between the component names and the drawing numbers is:

1. a bottom box; 2. a bottom plate; 3. a fixing plate; 4. a universal wheel; 5. a mounting plate; 6. a feed member; 7. a feed inlet; 8. an electromagnetic valve; 9. a fixed block; 10. a feeding shaft; 11. a workpiece; 12. a fixing frame; 13. a high-speed camera; 14. switching the cylinder; 15. a connecting rod; 16. a fixed shaft; 17. a material blocking door; 18. a reject channel; 19. a qualified product channel; 20. and (5) debugging the product channel.

Detailed Description

Embodiments of the present utility model are described in further detail below with reference to the accompanying drawings and examples.

Examples:

as shown in fig. 1 to 6:

the utility model provides a detection machine rejection mechanism which comprises a bottom box 1, a bottom plate 2, a fixed plate 3, universal wheels 4, a mounting plate 5, a feeding piece 6, a feeding port 7, an electromagnetic valve 8, a feeding detection mechanism and a rejection mechanism, wherein the bottom box is provided with a plurality of detection units; the bottom plate 2 is fixedly connected to the upper end face of the bottom box 1; the fixed plate 3 is fixedly connected to the front end face of the bottom plate 2; the universal wheel 4 is fixedly arranged on the lower end surface of the bottom box 1; the mounting plate 5 is fixedly arranged on the right side of the bottom plate 2; the feeding piece 6 is fixedly connected to the upper end face of the mounting plate 5; the feed inlet 7 is formed in the inner side of the feed piece 6; the electromagnetic valve 8 is fixedly arranged on the upper end surface of the feeding piece 6; the feeding detection mechanism is arranged on the front end face of the bottom plate 2; the reject mechanism is arranged inside the feed member 6.

Wherein, pay-off detection mechanism includes: a fixed block 9, a feeding shaft 10 and a workpiece 11; the fixed blocks 9 are provided with a plurality of fixed blocks 9, and the fixed blocks 9 are fixedly connected to the front end face of the fixed plate 3; the feeding shafts 10 are provided with a plurality of groups, and the groups of feeding shafts 10 are respectively and rotatably connected with the front end surfaces of the fixed blocks 9; the workpieces 11 are clamped on the inner sides of the groups of feed shafts 10, and in use, when the feed shafts 10 rotate, the workpieces 11 are conveyed from left to right, and the workpieces 11 are conveyed into the feed inlets 7.

Wherein, pay-off detection mechanism still includes: a mount 12 and a high-speed camera 13; the fixing frames 12 are provided with a plurality of fixing frames 12, and the fixing frames 12 are fixedly arranged at the upper end and the lower end of the bottom plate 2; the high-speed cameras 13 are provided with a plurality of high-speed cameras 13, the high-speed cameras 13 are respectively and fixedly connected to the upper ends of the fixing frames 12, in use, when the workpiece 11 moves, the high-speed cameras 13 shoot the upper end face and the lower end face of the workpiece 11, shooting results are fed back to a computer, and comparison analysis is performed through the computer.

Wherein, reject the mechanism and include: a switching cylinder 14; the switching cylinders 14 are arranged in two, the two switching cylinders 14 are fixedly arranged on the upper end face of the feeding piece 6, in use, after computer analysis, information about whether the workpiece 11 is qualified or not is transmitted to the electromagnetic valve 8, and the operation of the switching cylinders 14 is controlled through the electromagnetic valve 8.

Wherein, reject the mechanism and still include: the connecting rod 15, the fixed shaft 16 and the material blocking door 17; the two connecting rods 15 are arranged, and the two connecting rods 15 are respectively and rotatably connected to the right ends of the telescopic shafts of the two switching cylinders 14; the two fixed shafts 16 are arranged, the two fixed shafts 16 are respectively and fixedly connected to the inner sides of the two connecting rods 15, and the fixed shafts 16 are rotatably connected to the right end of the feeding piece 6; the stop doors 17 are provided with two, the two stop doors 17 are fixedly connected to the outer sides of the two fixing shafts 16 respectively, the stop doors 17 are hinged to the inner sides of the right ends of the feeding pieces 6, in use, when a computer detects that a passing workpiece 11 is a qualified product, the electromagnetic valve 8 can control the front-end switching cylinder 14 to operate, at the moment, the left end of the front-end stop door 17 can incline towards the rear end, the workpiece 11 is discharged to the front end of the feeding piece 6, when the computer detects that the passing workpiece 11 is a unqualified product, the electromagnetic valve 8 can control the rear-end switching cylinder 14 to operate, at the moment, the left end of the rear-end stop door 17 can incline towards the rear front end, and the workpiece 11 is discharged to the rear end of the feeding piece 6.

Wherein, reject the mechanism and still include: reject lane 18, reject lane 19 and debug lane 20; the reject channel 18 is arranged at the rear end of the feed member 6; the qualified product channel 19 is arranged at the front end of the feeding piece 6; the debugging product channel 20 is formed in the middle of the right side of the feeding member 6, in use, when the equipment just starts to run, the first workpiece 11 for debugging can be discharged through the debugging product channel 20, so that the workpiece 11 for debugging the equipment is prevented from being mixed with qualified products or unqualified products.

Specific use and action of the embodiment:

in use, when the feeding shaft 10 rotates, the workpiece 11 is conveyed from left to right, the workpiece 11 is conveyed into the feeding port 7, and when the workpiece 11 moves, the high-speed camera 13 shoots the upper end face and the lower end face of the workpiece 11, and shooting results are fed back to a computer and are subjected to comparative analysis by the computer; after computer analysis, can pass through the information transfer that work piece 11 is qualified for solenoid valve 8, control through solenoid valve 8 and switch cylinder 14 operation, when the work piece 11 of computer detection process is qualified product, solenoid valve 8 can control front end switch cylinder 14 operation, front end baffle 17 left end can be inclined to the rear end this moment, work piece 11 discharges to feed piece 6 front end, when the work piece 11 of computer detection process is unqualified product, solenoid valve 8 can control rear end switch cylinder 14 operation, rear end baffle 17 left end can be inclined to the rear front end this moment, work piece 11 discharges to feed piece 6 rear end, when equipment just begins to operate, work piece 11 that first piece was used for debugging can be discharged through debugging product passageway 20, work piece 11 and qualified product or unqualified product mixture for debugging equipment are prevented.

Claims

1. The utility model provides a mechanism is rejected to detection machine which characterized in that: the automatic feeding device comprises a bottom box (1), a bottom plate (2), a fixed plate (3), universal wheels (4), a mounting plate (5), a feeding piece (6), a feeding port (7), an electromagnetic valve (8), a feeding detection mechanism and a rejecting mechanism; the bottom plate (2) is fixedly connected to the upper end face of the bottom box (1); the fixed plate (3) is fixedly connected to the front end face of the bottom plate (2); the universal wheels (4) are fixedly arranged on the lower end face of the bottom box (1); the mounting plate (5) is fixedly arranged on the right side of the bottom plate (2); the feeding piece (6) is fixedly connected to the upper end face of the mounting plate (5); the feeding hole (7) is formed in the inner side of the feeding piece (6); the electromagnetic valve (8) is fixedly arranged on the upper end face of the feeding piece (6); the feeding detection mechanism is arranged on the front end face of the bottom plate (2); the rejecting mechanism is arranged on the inner side of the feeding piece (6).

2. A detector rejection mechanism as in claim 1 wherein: the feeding detection mechanism comprises: a fixed block (9), a feeding shaft (10) and a workpiece (11); the fixing blocks (9) are provided with a plurality of fixing blocks (9), and the plurality of fixing blocks (9) are fixedly connected to the front end face of the fixing plate (3); the feeding shafts (10) are provided with a plurality of groups, and the groups of feeding shafts (10) are respectively and rotatably connected to the front end surfaces of the fixed blocks (9); the workpieces (11) are clamped on the inner sides of the multiple groups of feeding shafts (10).

3. A detector rejection mechanism as in claim 2 wherein: the feeding detection mechanism further comprises: a fixed frame (12) and a high-speed camera (13); the plurality of fixing frames (12) are arranged, and the plurality of fixing frames (12) are fixedly arranged at the upper end and the lower end of the bottom plate (2); the high-speed cameras (13) are provided with a plurality of high-speed cameras (13), and the high-speed cameras (13) are respectively and fixedly connected to the upper ends of the fixing frames (12).

4. A detector rejection mechanism as in claim 1 wherein: the rejecting mechanism comprises: a switching cylinder (14); two switching cylinders (14) are arranged, and the two switching cylinders (14) are fixedly arranged on the upper end face of the feeding piece (6).

5. A detector rejection mechanism as in claim 4 wherein: the reject mechanism further includes: a connecting rod (15), a fixed shaft (16) and a material blocking door (17); the two connecting rods (15) are arranged, and the two connecting rods (15) are respectively and rotatably connected to the right ends of the telescopic shafts of the two switching cylinders (14); the two fixed shafts (16) are arranged, the two fixed shafts (16) are respectively and fixedly connected to the inner sides of the two connecting rods (15), and the fixed shafts (16) are rotatably connected to the right end of the feeding piece (6); the two material blocking doors (17) are arranged, the two material blocking doors (17) are respectively and fixedly connected to the outer sides of the two fixed shafts (16), and the material blocking doors (17) are hinged to the inner sides of the right ends of the feeding pieces (6).

6. A detector rejection mechanism as in claim 5 wherein: the reject mechanism further includes: a reject path (18), a reject path (19), and a debug path (20); the reject channel (18) is arranged at the rear end of the feeding piece (6); the qualified product channel (19) is arranged at the front end of the feeding piece (6); the debugging product channel (20) is arranged in the middle of the right side of the feeding piece (6).