CN102896357A - Full-automatic numerical control double-ended boring machine system - Google Patents
Full-automatic numerical control double-ended boring machine system Download PDFInfo
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- CN102896357A CN102896357A CN2012103685092A CN201210368509A CN102896357A CN 102896357 A CN102896357 A CN 102896357A CN 2012103685092 A CN2012103685092 A CN 2012103685092A CN 201210368509 A CN201210368509 A CN 201210368509A CN 102896357 A CN102896357 A CN 102896357A
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Abstract
The invention provides a full-automatic numerical control double-ended boring machine system. The full-automatic numerical control double-ended boring machine system comprises a pipe flexibility detecting device, an automatic feeding device, a double-ended boring machine and an automatic discharging mechanism which are sequentially distributed. According to the full-automatic numerical control double-ended boring machine system, the conventional manual operation is replaced by full-automatic operation based on a series of operations in match, such as the automatic detecting operation, the automatic feeding operation, the automatic fine boring operation and the automatic discharging operation, so that the processing efficiency is greatly improved, and the utilization rate of the numerical control double-ended boring machine in processing is increased.
Description
Technical field
The present invention relates to a kind of double-ended boring machine of processing pipe fitting, be specifically related to a kind of full-automatic numerical control double-ended boring machine system of automatic loading/unloading.
Background technology
Need to process processing to its inner tubal wall when the main chord tube of processing building hoist standard knot, normally process the inner tubal wall at two ends, process equipment commonly used is numerical control borer.Because workpiece is pipe fitting, and only need process two termination, so the double-ended boring machine of processing main chord tube occurred being exclusively used in, working (machining) efficiency has improved much with respect to the single head boring machine.But for the digital-control two-head boring machine of pipe fitting processing, each root steel pipe adds all needs artificial feeding blanking man-hour, waste time and energy, and artificial a large amount of time of loading and unloading meeting waste, can't be with the working (machining) efficiency maximization of digital-control two-head boring machine.Moreover, add man-hour for pipe fitting, often need to detect the flexibility of processed pipe fitting, now adopting at present independent equipment to carry out flexibility detects, the pipe fitting that needs after detection is finished to be up to the standards is transported to the double-ended boring machine place and processes, not only waste time and energy, and can have a strong impact on the working (machining) efficiency of double-ended boring machine.
Summary of the invention
The object of the present invention is to provide a kind of full-automatic numerical control double-ended boring machine system, can automatically realize material loading and the blanking of processed pipe fitting, greatly improve the efficient of its processing.
For achieving the above object, technical scheme of the present invention is: full-automatic numerical control double-ended boring machine system, comprise pipe fitting bending degree detecting device, automatic charging device, double-ended boring machine and the automatic material blanking mechanism arranged successively,
Described pipe fitting bending degree detecting device comprises upset testing agency, control circuit and defective work switching mechanism, described upset testing agency comprises the support portion, right angle and vertically is arranged at two groups of detection heads of the two blocks of side plates in support portion, right angle, and at least 3 of every group of detection head settings; Described two groups of detection heads all are connected with control circuit; The output of described control circuit is connected with the defective work switching mechanism with upset testing agency respectively;
Described automatic charging device comprises support, described support is provided with and pushes bin cylinder and slide, described slide is provided with cradle, described cradle is fixedly connected with the piston rod that pushes the bin cylinder, be fixedly connected with feeding bracket and pusher cylinder on the described cradle, pushing head has been fixed in the piston rod end of described pusher cylinder;
Described automatic material blanking mechanism comprises the blanking support, and described blanking support is provided with the blanking carriage of support tubes, and described blanking carriage turns is connected on the blanking support, is fixed with the blanking cylinder on the described blanking support, and the push rod of blanking cylinder is fixed on the carriage;
Support portion, described right angle is connected by upset testing agency with feeding bracket.
When adopting technique scheme, pipe fitting to be measured is positioned on the support portion, right angle, begin to detect, two groups of detection heads pass to control circuit with the signal that detects, after control circuit receives the signal of each detection head, according to predefined program, if the signal of each detection head output all meets the demands, then control circuit will be exported a control signal to upset testing agency, and pipe fitting is ploughed under feeding bracket, wait to be processed; If there is the signal of a detection head or a plurality of detection head output not meet the demands in two groups, then control circuit will be exported a control signal to the defective work switching mechanism, make the upset of defective work switching mechanism, thereby pipe fitting is fallen into NonConforming Parts Area, finish the detection operation of pipe fitting.The pipe fitting that process is up to the standards can wait to be processed, drives the cradle feeding by pushing the bin cylinder, and cradle is with pusher cylinder and together feeding of feeding bracket; After propelling movement bin cylinder arrived maximum feed distance, the pusher cylinder was restarted, and the fixing pushing head in its piston rod end is sent to be processed into the digital-control two-head boring machine.The pipe fitting that machines is ejected double-ended boring machine by next pipe fitting to be processed, enters on the blanking carriage, by the jacking of blanking cylinder, with the jacking of blanking carriage, because workpiece is round steel, automatically tumble along with the jacking of blanking carriage, realized the function of automatic blanking.The present invention is simple in structure, and is easy to operate, changes traditional manual operations into full automatic working, greatly improved working (machining) efficiency, also improved the processing and utilization rate of digital-control two-head boring machine.
Further, described detection head is touch sensor, and every group of detection head arranges 3.Adopt touch sensor, the information of itself and tube wall contact point accurately not only can be passed to control circuit, and the touch sensor operation principle is very simple, cost is also low, can satisfy the large batch of Production requirement of enterprise.Every group of detection head arranged 3, take full advantage of the principle of sight alignment, not only guaranteed the accuracy that detects, and, operating very simple, cost is also low, has extraordinary practicality.
Further, described slide is at least 2, along the rectilinear direction setting of feeding.In order to keep the stable of charging stage all parts, at least two slides are set carry out spacing.
Further, the control button of described pipe fitting bending degree detecting device, automatic charging device, double-ended boring machine and automatic material blanking mechanism is arranged on the control panel of double-ended boring machine.The control button unification of each device is arranged on the control panel of double-ended boring machine, can the convenient operation person operates.
Description of drawings
The present invention is further detailed explanation below in conjunction with the drawings and specific embodiments:
Fig. 1 is the structural representation of pipe fitting bending degree detecting device in the embodiment of the invention;
Fig. 2 is the structural representation of support portion, right angle among Fig. 1;
Fig. 3 is the structural representation of full-automatic numerical control double-ended boring machine system embodiment of the present invention;
Fig. 4 is the structural representation of automatic material blanking mechanism among Fig. 3;
The specific embodiment
As shown in Figure 1, Figure 2, Figure 3 and Figure 4, invention full-automatic numerical control double-ended boring machine system comprises pipe fitting bending degree detecting device, automatic charging device 2, double-ended boring machine 3 and the automatic material blanking mechanism 4 arranged successively,
As depicted in figs. 1 and 2, the pipe fitting bending degree detecting device comprises upset testing agency 12, control circuit and defective work switching mechanism 11; Upset testing agency 12 comprises support portion, right angle 13 and vertically is arranged at two groups of detection heads 14 of the 13 two blocks of side plates in support portion, right angle, and every group of detection head 13 arranges 3; Detection head 13 is touch sensor; Two groups of detection heads 13 all are connected with control circuit; The output of control circuit is connected with the defective work switching mechanism and is connected with upset testing agency 12 respectively.Pipe fitting 5 to be measured is positioned on the support portion, right angle 13, begin to detect, detection head 13 passes to control circuit with the signal that detects, after control circuit receives the signal of detection head 13, according to predefined program, if the signal of detection head 13 outputs all meets the demands, then control signal of control circuit output is given upset testing agency 12 and defective work switching mechanism 11, make upset testing agency 12 automatic turnings, defective work switching mechanism 11 is not overturn, thereby and pipe fitting 5 ploughed under feeding bracket 25; If there is the signal of a detection head 13 or 13 outputs of a plurality of detection head not meet the demands in two groups, then control circuit will be exported a control signal to upset testing agency 12 and defective work switching mechanism 11, make 12 upsets of upset testing agency operate simultaneously 11 upsets of defective work switching mechanism, open the reprint of defective work switching mechanism 11 controls, thereby pipe fitting 5 is fallen into NonConforming Parts Area, finish the detection operation of pipe fitting 5.
As shown in Figure 3, automatic charging device 2 comprises the support 21 of " door " font, fix one at the top of support 21 along the straight-line feed direction and pushed bin cylinder 22 and two rectilinear directions layout slides 23 along feeding, a cradle 24 has been installed on the slide 23, cradle 24 is fixedly connected with the piston rod 221 that pushes bin cylinder 22, be fixedly connected with feeding bracket 25 and pusher cylinder 26 on the described cradle 24, pushing head 261 has been fixed in the piston rod end of described pusher cylinder 26.
Be fixed on the support 21 owing to pushing bin cylinder 22, cradle 24 also is fixed on the support 21 by slide 23, and cradle 24 is fixedly connected with the piston rod 221 that pushes bin cylinder 22.The straight reciprocating motion of the piston rod 221 by pushing bin cylinder 22 drives cradle 24 straight reciprocating motions.Moreover, because pusher cylinder 26 and feeding bracket 25 be fixed on the cradle 24, along with cradle 24 is done straight reciprocating motion together.During material loading, the pipe fitting 5 that detects through flexibility rolls to by certified products switching mechanism 11 on the roller 251 of feeding bracket 25, drives cradle 24 feedings by pushing bin cylinder 22, and cradle 24 is with pusher cylinder 26 and together feeding of feeding bracket 25; After pushing the maximum feed distance of bin cylinder 22 arrival, pusher cylinder 26 is restarted, and the fixing pushing head 261 in its piston rod end is sent into pipe fitting 5 in the clamping passage 31 of double-ended boring machine 3.
As shown in Figure 4, automatic material blanking mechanism 4 comprises blanking support 41, described blanking support 41 is provided with the blanking carriage 42 of support tubes 5, described blanking carriage 42 is rotatably connected on the blanking support 41, be fixed with blanking cylinder 43 on the described blanking support 41, the push rod of blanking cylinder 43 is fixed on the blanking carriage 42.Described blanking support 41 is obliquely installed, and its below is provided with the finished product material frame.
The discharging end of double-ended boring machine 3 is provided with automatic material blanking mechanism 4, pipe fitting 5 after the processing is ejected the clamping passage 31 of double-ended boring machine 3 by next pipe fitting 5 to be processed, enter on the blanking carriage 42, jacking by blanking cylinder 43, with 42 jackings of blanking carriage, because pipe fitting 5 is round steel, automatically tumbles in the finished product material frame along with 2 jackings of blanking carriage, has realized the function of automatic blanking.
Above-described only is preferred embodiment of the present invention; should be understood that; for a person skilled in the art; under the prerequisite that does not break away from structure of the present invention; can also make some distortion and improvement; these also should be considered as protection scope of the present invention, and these can not affect effect of the invention process and practical applicability.
Claims (4)
1. full-automatic numerical control double-ended boring machine system comprises pipe fitting bending degree detecting device, automatic charging device, double-ended boring machine and the automatic material blanking mechanism arranged successively, it is characterized in that:
Described pipe fitting bending degree detecting device comprises upset testing agency, control circuit and defective work switching mechanism, described upset testing agency comprises the support portion, right angle and vertically is arranged at two groups of detection heads of the two blocks of side plates in support portion, right angle, and at least 3 of every group of detection head settings; Described two groups of detection heads all are connected with control circuit; The output of described control circuit is connected with the defective work switching mechanism with upset testing agency respectively;
Described automatic charging device comprises support, described support is provided with and pushes bin cylinder and slide, described slide is provided with cradle, described cradle is fixedly connected with the piston rod that pushes the bin cylinder, be fixedly connected with feeding bracket and pusher cylinder on the described cradle, pushing head has been fixed in the piston rod end of described pusher cylinder;
Described automatic material blanking mechanism comprises the blanking support, and described blanking support is provided with the carriage of support tubes, and described carriage turns is connected on the blanking support, is fixed with cylinder on the described blanking support, and the push rod of cylinder is fixed on the carriage;
Support portion, described right angle is connected by upset testing agency with feeding bracket.
2. full-automatic numerical control double-ended boring machine according to claim 1 system is characterized in that, described detection head is touch sensor, and every group of detection head arranges 3.
3. full-automatic numerical control double-ended boring machine according to claim 1 system is characterized in that, described slide is at least 2, along the rectilinear direction setting of feeding.
4. according to full-automatic numerical control double-ended boring machine according to claim 1 system, it is characterized in that, the control button of described pipe fitting bending degree detecting device, automatic charging device, double-ended boring machine and automatic material blanking mechanism is arranged on the control panel of double-ended boring machine.
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| CN201210368509.2A CN102896357B (en) | 2012-09-28 | 2012-09-28 | Full-automatic numerical control double-ended boring machine system |
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| CN201210368509.2A CN102896357B (en) | 2012-09-28 | 2012-09-28 | Full-automatic numerical control double-ended boring machine system |
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| CN102896357B CN102896357B (en) | 2015-04-22 |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108436182A (en) * | 2018-05-02 | 2018-08-24 | 宁波敏实汽车零部件技术研发有限公司 | A kind of servo sawing jig |
| CN112452921A (en) * | 2020-11-10 | 2021-03-09 | 上海圣奇清洗机械有限公司 | Drum-type cleaning and drying integrated machine |
| CN114406775A (en) * | 2022-01-21 | 2022-04-29 | 青岛张氏机械有限公司 | Intelligent servo feeding and positioning mechanism for piston rod machining |
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| JPS6031431A (en) * | 1983-07-31 | 1985-02-18 | Matsushita Electric Works Ltd | Device for truing up long pipes |
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| CN102502224A (en) * | 2011-10-22 | 2012-06-20 | 奇瑞汽车股份有限公司 | Automatic material sorting device |
| CN202861447U (en) * | 2012-09-28 | 2013-04-10 | 重庆盈丰升机械设备有限公司 | Full-automatic numerical controlling double-end boring machine system |
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Patent Citations (7)
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| JPS6031431A (en) * | 1983-07-31 | 1985-02-18 | Matsushita Electric Works Ltd | Device for truing up long pipes |
| JPS6176208A (en) * | 1984-09-21 | 1986-04-18 | Sumitomo Metal Ind Ltd | Conveying device of tube or bar material |
| EP1736276A1 (en) * | 2005-06-21 | 2006-12-27 | OSCAM S.p.A. | Apparatus and method for handling metal bars in a bar cutting plant |
| CN201776476U (en) * | 2010-08-23 | 2011-03-30 | 宁波捷成轴业有限公司 | Fully-automatic center hole processing machine tool |
| CN201907843U (en) * | 2010-12-22 | 2011-07-27 | 中铁隆昌铁路器材有限公司 | Automatic metal round steel feeding machine |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN108436182A (en) * | 2018-05-02 | 2018-08-24 | 宁波敏实汽车零部件技术研发有限公司 | A kind of servo sawing jig |
| CN112452921A (en) * | 2020-11-10 | 2021-03-09 | 上海圣奇清洗机械有限公司 | Drum-type cleaning and drying integrated machine |
| CN114406775A (en) * | 2022-01-21 | 2022-04-29 | 青岛张氏机械有限公司 | Intelligent servo feeding and positioning mechanism for piston rod machining |
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| CN102896357B (en) | 2015-04-22 |
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Effective date of registration: 20161206 Address after: 401120 Chongqing city Yubei District Huixing Street No. 5 Lane 2 Ping two buildings blocks Patentee after: CHONGQING LONGKE AUTOMATION MACHINERY EQUIPMENT RESEARCH INSTITUTE CO.,LTD. Address before: 401120 Yubei District Chongqing Industrial Park, No. 2 G43-4/01-1 block Patentee before: Chongqing Yingfengsheng Machinery Equipment Co.,Ltd. |
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Effective date of registration: 20230810 Address after: 730599 Zhongpu Development Zone, Lintao County, Dingxi City, Gansu Province Patentee after: Gansu Jicheng innovation Machinery Equipment Co.,Ltd. Address before: 401120 Building 2, No.5, Cuiping Erzhi lane, Huixing street, Yubei District, Chongqing Patentee before: CHONGQING LONGKE AUTOMATION MACHINERY EQUIPMENT RESEARCH INSTITUTE CO.,LTD. |