CN205990429U - Possesses the quenching system of automatic loading/unloading and sorting function - Google Patents
Possesses the quenching system of automatic loading/unloading and sorting function Download PDFInfo
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- CN205990429U CN205990429U CN201620917589.6U CN201620917589U CN205990429U CN 205990429 U CN205990429 U CN 205990429U CN 201620917589 U CN201620917589 U CN 201620917589U CN 205990429 U CN205990429 U CN 205990429U
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- guide
- guide unit
- sorting
- valve
- proximity switch
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Abstract
This utility model provide a kind of novel in structural design, be easily achieved, high degree of automation, the quenching system possessing automatic loading/unloading and sorting function time saving and energy saving and that its production efficiency can be improved, it includes the quenching unit for being quenched to valve；Also include the feeding structure being arranged at described quenching unit feed end, the blanking sorting structure being arranged at described quenching unit discharge end；By the system in actual production, can by valve serialization, be automatically delivered in the quenching unit at rear, and by can be by substandard products serialization that substandard products that the certified products in valve, high temperature lead to and low temperature lead to, automatically sorted with the cooperation of quenching unit, it is not required to want the intervention of personnel, substantially increase its production efficiency, reduce personnel's input cost of enterprise.
Description
Technical field
This utility model is related to used feeding during valve quenching and blanking device technical field, more particularly, to a kind of tool
Standby automatic loading/unloading and the quenching system of sorting function.
Background technology
Quenching refers to metal works are heated to a certain proper temperature and keeps a period of time, immediately in immersion quenching media
The metal heating processing technology of quick cooling, by the tempering cooperation of quenching and different temperatures, can increase substantially the strong of metal
Degree, toughness and fatigue strength, quenching apparatus are solution treatment or the heat treatment with quick cooling procedure of fingering row material
The equipment of technique, but existing equipment in use, particularly valve on carrying out during material process, existing equipment does not possess automatically
The ability of feeding, which results in product load and processing less efficient, cause the high labor intensive of operator, meanwhile,
Safety in production aspect cannot ensure；Furthermore, valve its final product after being quenched is divided into certified products and substandard products, and substandard products
It is divided into high temperature to lead to product and that low temperature leads to again, and high temperature leads to its product that quality problems in product can not be repaiied
Multiple, process need to be scrapped, and its product that low temperature leads to can be become product after carrying out secondary quenching process, and in prior art
Sorting to its product is carried out by artificial mode, which results in substandard products and effectively can not be sorted place, is an impediment to look forward to
The production of industry, therefore, it is necessary to solve to it.
Content of the invention
The purpose of this utility model is to overcome the deficiencies in the prior art, adapts to reality need, provides a kind of structure design
Novel, be easily achieved, high degree of automation, time saving and energy saving and can improve its production efficiency possess automatic loading/unloading and sorting
The quenching system of function.
In order to realize the purpose of this utility model, the technical scheme that this utility model is adopted is：
Design a kind of quenching system possessing automatic loading/unloading and sorting function, it is included for being quenched to valve
Quenching unit；Also include being arranged at the feeding structure of described quenching unit feed end, be arranged at described quenching unit discharge end
Blanking sorting structure.
Preferably, described feeding structure it include upright column, the movable device being arranged on this column, described activity
Mechanism can pump along described column, is additionally provided with cylinder on described movable device, and the expansion link of described cylinder is horizontal
Stretch out setting, is additionally provided with trumpet-shaped flexible sucker in the end of described expansion link, described flexible sucker and negative pressure source
Connection；The side wall of the movable device below described flexible sucker is additionally provided with for detecting described flexible sucker whether by valve
The first proximity switch picking up；Also include being arranged at column top side and be transported to the defeated of rear for the valve picking up flexible sucker
Send mechanism, described conveying mechanism includes two and puts down spaced guide post, and two guide posts are obliquely installed.
Preferably, described blanking sorting structure it include the feed mechanism that is connected with the discharge end of valve quenching device and
The first mechanism for sorting that the discharge end of feed mechanism connects, described feed mechanism includes the first guide of two parallel interval settings
Bar, described first mechanism for sorting includes the first guide unit, the second guide unit, described first guide unit, the second guide list
Unit is constituted by the second guide bar of two parallel interval settings, described first guide unit, the feed end of the second guide unit
All connect with the discharge end of described feed mechanism, and described feed mechanism, the first guide unit, the second guide unit three are even
Meet place and constitute Y-shaped structure, described first mechanism for sorting also includes being arranged on described feed mechanism, the first guide unit, second leads
First guided plate of the junction of material unit three, the front end of described first guided plate is pointed structures, and described first guiding
The first rotary shaft setting is passed through towards the middle setting of two the first guide bars, the tail end of described first guided plate in the front end of plate,
And can be by the side wall deflection of the front end of a described first guided plate first guide bar thereto by described first rotary shaft；Institute
State that the second mechanism for sorting is identical with the structure of described first mechanism for sorting, and the 3rd guide list in described second mechanism for sorting
Unit, the 4th guide unit are connected with the discharge end of described first guide unit, and the second guiding in described second mechanism for sorting
Plate is arranged at the junction of described 3rd guide unit, the 4th guide unit, the first guide unit three by the second rotary shaft；
The discharge end of two the second guide bars in described second guide unit is additionally provided with for detecting whether there being valve to pass through
Second proximity switch；The discharge end of two the 3rd guide bars in described 3rd guide unit is additionally provided with for detecting whether
There is the 3rd proximity switch that valve passes through；The discharge end of two the 4th guide bars in described 4th guide unit is additionally provided with
For detecting whether there being the 4th proximity switch that valve passes through.
Preferably, it is respectively equipped with one in the front side of described second proximity switch, the 3rd proximity switch, the 4th proximity switch
Activity template, the middle part of described activity template is hinged, and the lower end of described activity template be correspondingly arranged in respectively two the second guide bars, two
Between individual 3rd guide bar, two the 3rd guide bars, and the upper end of described activity template be located at respectively described second proximity switch, the
Three proximity switches, the forward side of the 4th proximity switch.
Preferably, described movable device includes linear electric motors, and described linear electric motors include being fixed on determining on described column
The mover of son connection corresponding with this body, described cylinder, proximity switch are fixed on described mover.
The beneficial effects of the utility model are：
By the system in actual production, can by valve serialization, the quenching unit that is automatically delivered to rear
In, and by the substandard products that substandard products that the certified products in valve, high temperature lead to and low temperature can be led to the cooperation of quenching unit even
Continuousization, automatically sorted the intervention it is not necessary to personnel, substantially increased its production efficiency, the personnel reducing enterprise are thrown
Enter cost, can be widely applicable in assembly line work, meanwhile, the design also can control pneumatic realization accurately to move using cylinder
Positioning, is conducive to improve production efficiency and safety in production；For guaranteeing the machining accuracy of product, stabilized product quality, reducing processing
Cost, improve workman's labor condition and lay a solid foundation.
Brief description
Fig. 1 is primary structure schematic diagram of the present utility model；
Fig. 2 is A portion mplifying structure schematic diagram in Fig. 1；
Fig. 3 is the blanking sorting structure schematic diagram in this utility model；
Fig. 4 is the conveying mechanism schematic diagram in this utility model；
In figure：1. column;2. linear electric motors;3. cylinder;4. flexible sucker;5. conveying mechanism;6. quenching unit;7. it is fed
Device;8. valve;9. blanking sorting structure;10. guide post;11. first guide bars;12. first guided plates;13. first rotary shafts;
14th, 15. second guide bar;16. second guided plates;17. second rotary shafts;18. the 3rd guide bars;19. the 4th guide bars;20.
Second proximity switch;21. the 3rd proximity switches;22. the 4th proximity switches;23rd, 24,25. activity template;The middle part of 26. activity templates；
27. expansion links；28. tracheas；29. first proximity switches.
Specific embodiment
With reference to the accompanying drawings and examples this utility model is further illustrated：
Embodiment 1：A kind of quenching system possessing automatic loading/unloading and sorting function, referring to Fig. 1 to Fig. 4；It includes using
In the quenching unit 6 that valve is quenched；Also include being arranged at the feeding structure of described quenching unit 6 feed end, be arranged at
The blanking sorting structure 9 of described quenching unit discharge end.
Specifically, above-described feeding structure it include upright column 1, the movable device being arranged on this column,
Described movable device can pump along described column 1, is additionally provided with cylinder 3 on described movable device, described cylinder 3
Expansion link 27 extends laterally outward setting, is additionally provided with trumpet-shaped flexible sucker 4 in the end of described expansion link 27, described soft
Property sucker 4 is connected with negative pressure source；The side wall of the movable device below described flexible sucker 4 is additionally provided with described soft for detecting
The first proximity switch 29 whether property sucker picks up valve；Also include being arranged at column 1 top side for picking up flexible sucker 4
Valve be transported to the conveying mechanism 5 at rear, specifically, described conveying mechanism 5 it include two and equal spaced guiding
Bar 10, two guide posts 10 are obliquely installed it is preferred that described movable device includes linear electric motors 2, and described linear electric motors 2 wrap
Include the mover of the stator being fixed on described column 1 connection corresponding with this body, and described cylinder 3, proximity switch 29 are all solid
On described mover.
Specifically, described blanking sorting structure it include being connected with the discharge end of valve quenching device 6 feed mechanism,
The first mechanism for sorting being connected with the discharge end of feed mechanism, described feed mechanism includes the first of two parallel interval settings
Guide bar 11, described first mechanism for sorting includes the first guide unit, the second guide unit, described first guide unit, second
Guide unit is constituted by the second guide bar 14,15 that two parallel interval are arranged, described first guide unit, the second guide list
The feed end of unit is all connected with the discharge end of described feed mechanism, and described feed mechanism, the first guide unit, the second guide list
First three constitutes Y-shaped structure in junction, and the first described mechanism for sorting also includes being arranged on described feed mechanism, first leads
Material unit, the first guided plate 12 of the junction of the second guide unit three, the front end of described first guided plate 12 is pointed knot
Structure, and the front end of described first guided plate 12 is towards the middle setting of two the first guide bars 11, the tail of described first guided plate
End is arranged by the first rotary shaft 13, and can be by the front end of described first guided plate thereto by described first rotary shaft 13
The side wall deflection of individual first guide bar；Described second mechanism for sorting is identical with the structure of described first mechanism for sorting, and described
The 3rd guide unit in two mechanism for sorting, the 4th guide unit are connected with the discharge end of described first guide unit, and described
The second guided plate 16 in second mechanism for sorting is arranged at described 3rd guide unit, the 4th guide list by the second rotary shaft 17
Unit, the junction of the first guide unit three；On the discharge end of two the second guide bars 14 in described second guide unit
It is additionally provided with for detecting whether there being the second proximity switch 20 that valve passes through；Lead for two the 3rd in described 3rd guide unit
It is additionally provided with for detecting whether there being the 3rd proximity switch 21 that valve passes through on the discharge end of material bar 18；In described 4th guide list
It is additionally provided with the discharge end of two the 4th guide bars 19 in unit for detecting whether there being the 4th proximity switch 22 that valve passes through.
Preferably, it is respectively equipped with a work in the front side of described second proximity switch 20, the 3rd proximity switch 21, the 4th proximity switch 22
Moving plate 23,24,25, the middle part 26 of described activity template is hinged, and the lower end of described activity template 23,24,25 is correspondingly arranged in respectively
Between two the second guide bars, 18, two the 3rd guide bars 19 of 14, two the 3rd guide bars, and described activity template 23,24,25
Upper end is located at described second proximity switch 20, the 3rd proximity switch 21, the forward side of the 4th proximity switch 22 respectively.
In the application, first, its movable device moves downward the system, and meanwhile, the expansion link 27 of cylinder 3 is retracted to cylinder
Interior, then, flexible sucker 4 is moved downward on the valve 8 on dispenser 7 movable device, then, by flexible sucker
Adsorption valve is picked up, afterwards, cylinder, flexible sucker and valve thereon are transported to defeated by movable device together upwards
Send the top of the feed end of mechanism 5, now, the first proximity switch carries out real-time monitoring to whether flexible sucker picks up valve,
If valve is not picked up by flexible sucker, controller controls linear electric motors, cylinder and flexible sucker to carry out above-mentioned action again, directly
To flexible sucker, valve is picked up, and rear telescopic rod forward extends out, afterwards, flexible sucker is separated with valve, now, valve
8 will fall off between two guide posts 10 to conveying mechanism, and so far, valve can be slided along guide post by the effect of self gravitation
Enter in the quenching unit of lower section, so far, complete the action of automatic charging；And valve carries out Quenching Treatment in quenching unit,
Its quenching unit（Prior art）In quenching, there is the function that its interior temperature is carried out with implement monitoring, pass through in quenching unit
After the temperature drift that its interior sensor detects in its quenching unit its controller control the first guided plate 12 to deflect to the right,
The second guided plate 16 is controlled to deflect to the right, then the valve of its substandard products will be along the first guide bar 11, the second guide bar the 15, the 4th
Guide bar 19 blanking, realizes sorting away the substandard products leading to because of high temperature, and its valve is when through activity template 25, valve will push away
Dynamic activity template 25 rotates certain angle, and then triggers the 4th proximity switch 22 generation trigger, and controller passes through the 4th
Proximity switch 22 is realized counting；In the same manner, the temperature detecting in its quenching unit in the quenching unit sensor interior by it is inclined
After low, its controller controls the first guided plate 12 to continue to keep deflection to the right, control the second guided plate 16 to deflect to the left, then
The valve of its substandard products will will lead to because of low temperature along the first guide bar 11, the second guide bar 15, the 3rd guide bar 18 blanking, realization
Substandard products sort away, and its valve is when through activity template 24, and valve will promote activity template 24 to rotate certain angle, and then
Trigger the 3rd proximity switch 21 and produce trigger, and controller passes through the 3rd proximity switch 21 and realizes counting；In the same manner, in quenching
Device detected by its interior sensor temperature in its quenching unit without exception when, its controller controls the first guided plate 12
Deflect to the left, action do not carried out to the second guided plate 16, then the valve of its certified products will along the first guide bar 11, second lead
Material bar 14 blanking, realizes sorting away certified products, and its valve is when through activity template 23, valve will promote activity template 23 to rotate
Certain angle, and then trigger the second proximity switch 20 generation trigger, and controller is realized by the second proximity switch 20
Count；To sum up, the good and bad automatic sorting of valve product be can achieve by above-mentioned action, so far complete a valve feeding,
Quenching, blanking and sorting are processed.
What embodiment of the present utility model was announced is preferred embodiment, but is not limited thereto, the common skill of this area
Art personnel, easily according to above-described embodiment, understand spirit of the present utility model, and make different amplifications and change, but as long as
Without departing from spirit of the present utility model, all in protection domain of the present utility model.
Claims (3)
1. a kind of quenching system possessing automatic loading/unloading and sorting function, it includes the quenching dress for being quenched to valve
Put；It is characterized in that：Also include being arranged at the feeding structure of described quenching unit feed end, be arranged at described quenching unit discharging
The blanking sorting structure at end；
Described feeding structure it include upright column, the movable device being arranged on this column, described movable device can be along institute
State column to pump, cylinder is additionally provided with described movable device, the expansion link of described cylinder extends laterally outward and sets
Put, be additionally provided with trumpet-shaped flexible sucker in the end of described expansion link, described flexible sucker is connected with negative pressure source；Described
Be additionally provided with the side wall of the movable device below flexible sucker for detect whether described flexible sucker picks up valve first
Proximity switch；Also include being arranged at the conveying mechanism that column top side is transported to rear for the valve picking up flexible sucker, institute
State conveying mechanism and include two flat spaced guide posts, two guide posts are obliquely installed；
Described blanking sorting structure it include going out of the feed mechanism that is connected with the discharge end of valve quenching device and feed mechanism
The first mechanism for sorting that material end connects, described feed mechanism includes the first guide bar of two parallel interval setting, and described first
Mechanism for sorting includes the first guide unit, the second guide unit, and described first guide unit, the second guide unit are flat by two
Between-line spacing setting second guide bar constitute, described first guide unit, the second guide unit feed end all with described feeding
The discharge end connection of mechanism, and described feed mechanism, the first guide unit, the second guide unit three are in junction composition Y shape
Structure, described first mechanism for sorting also includes being arranged on described feed mechanism, the first guide unit, the second guide unit three
First guided plate of junction, the front end of described first guided plate is pointed structures, and the front end of described first guided plate towards
The middle setting of two the first guide bars, the tail end of described first guided plate passes through the first rotary shaft setting, and by described the
One rotary shaft can be by the side wall deflection of the front end of a described first guided plate first guide bar thereto；
Second mechanism for sorting is identical with the structure of described first mechanism for sorting, and the 3rd guide list in described second mechanism for sorting
Unit, the 4th guide unit are connected with the discharge end of described first guide unit, and the second guiding in described second mechanism for sorting
Plate is arranged at the junction of described 3rd guide unit, the 4th guide unit, the first guide unit three by the second rotary shaft；
The discharge end of two the second guide bars in described second guide unit is additionally provided with for detecting whether there being valve warp
The second proximity switch crossed；
The discharge end of two the 3rd guide bars in described 3rd guide unit is additionally provided with for detecting whether there being valve warp
The 3rd proximity switch crossed；
The discharge end of two the 4th guide bars in described 4th guide unit is additionally provided with for detecting whether there being valve warp
The 4th proximity switch crossed.
2. possess the quenching system of automatic loading/unloading and sorting function as claimed in claim 1 it is characterised in that：Described
Two proximity switches, the 3rd proximity switch, the front side of the 4th proximity switch are respectively equipped with an activity template, the middle part of described activity template
Hinged, and the lower end of described activity template be correspondingly arranged in respectively two the second guide bars, two the 3rd guide bars, two the 3rd lead
Between material bar, and the upper end of described activity template is located at described second proximity switch, the 3rd proximity switch, the 4th proximity switch respectively
Forward side.
3. possess the quenching system of automatic loading/unloading and sorting function as claimed in claim 2 it is characterised in that：Described activity
Mechanism includes linear electric motors, the mover of the stator connection corresponding with body that described linear electric motors include being fixed on described column,
Described cylinder, proximity switch are fixed on described mover.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620917589.6U CN205990429U (en) | 2016-08-23 | 2016-08-23 | Possesses the quenching system of automatic loading/unloading and sorting function |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620917589.6U CN205990429U (en) | 2016-08-23 | 2016-08-23 | Possesses the quenching system of automatic loading/unloading and sorting function |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205990429U true CN205990429U (en) | 2017-03-01 |
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ID=58107631
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201620917589.6U Expired - Fee Related CN205990429U (en) | 2016-08-23 | 2016-08-23 | Possesses the quenching system of automatic loading/unloading and sorting function |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN205990429U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107051910A (en) * | 2017-06-06 | 2017-08-18 | 麻城市中达精密机械有限公司 | A kind of valve screening installation and method for separating |
| CN112376002A (en) * | 2020-10-14 | 2021-02-19 | 陈龙 | Precise quenching process for red copper plate |
-
2016
- 2016-08-23 CN CN201620917589.6U patent/CN205990429U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107051910A (en) * | 2017-06-06 | 2017-08-18 | 麻城市中达精密机械有限公司 | A kind of valve screening installation and method for separating |
| CN107051910B (en) * | 2017-06-06 | 2019-02-26 | 麻城市中达精密机械有限公司 | A kind of valve screening installation and method for separating |
| CN112376002A (en) * | 2020-10-14 | 2021-02-19 | 陈龙 | Precise quenching process for red copper plate |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20170301 Termination date: 20200823 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |