CN219358653U - Duplex position production line for heat exchanger fin - Google Patents
Duplex position production line for heat exchanger fin Download PDFInfo
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- CN219358653U CN219358653U CN202223224998.2U CN202223224998U CN219358653U CN 219358653 U CN219358653 U CN 219358653U CN 202223224998 U CN202223224998 U CN 202223224998U CN 219358653 U CN219358653 U CN 219358653U
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Abstract
The utility model discloses a double-station production line for heat exchange plates, and relates to the technical field of heat exchanger production. The automatic feeding device comprises a stainless steel coil stock machine, a copper foil coil stock machine, a spot welder, a servo feeder, a plate shearing machine, a material pressing line and a lamination conveyor belt which are arranged linearly, wherein the material pressing line comprises a first material pressing unit and a second material pressing unit which are consistent in structural characteristics, the first material pressing unit and the second material pressing unit are symmetrically arranged by taking the central line of the plate shearing machine as a symmetrical line, a material discharging robot is arranged between the plate shearing machine and the material pressing line, a material collecting robot is arranged between the material pressing line and the lamination conveyor belt, the material discharging robot comprises a rotary table, a telescopic arm is fixed at the top of the rotary table, and a lifting type material sucking mechanism is arranged at the telescopic end of the telescopic arm. According to the utility model, by designing an automatic forming production line for the heat exchange plates, the original multi-procedure manual production is replaced by automatic production, so that the artificial error is avoided, the materials of parts can be saved, the production efficiency is improved, and the production cost is reduced.
Description
Technical Field
The utility model belongs to the technical field of heat exchanger production, and particularly relates to a double-station production line for heat exchange plates.
Background
The heat exchange sheet is used as a substrate after being spot-welded by a stainless steel sheet and an aluminum foil sheet, the substrate is required to be precisely cut and cut by a coiled material, the subsequent corner cutting of four corners is required to be carried out on the substrate, the structures such as a heat exchange groove and the like are subjected to stamping forming, and the substrate is subjected to punching of a mounting hole.
The required processes of processing and molding are more, the material transfer among the processes and the processing of the equipment of each process are more or less manually assisted or directly operated by manual work, the efficiency is lower, and meanwhile, the waste of materials can be caused by human errors, so that the production cost is influenced.
Disclosure of Invention
The utility model aims to provide a double-station production line for heat exchange plates, which replaces the original manual production of multiple working procedures by automatic production through designing an automatic forming production line for heat exchange plates, avoids manual errors, can save the materials of parts, improves the production efficiency and reduces the production cost.
In order to solve the technical problems, the utility model is realized by the following technical scheme:
the utility model relates to a double-station production line for heat exchange plates, which comprises a stainless steel coil winder, a copper foil coil winder, a spot welder, a servo feeder, a plate shearing machine, a material pressing line and a lamination conveying belt which are arranged linearly;
the material pressing line comprises a first material pressing unit and a second material pressing unit with the same structural characteristics;
the first pressing machine set and the second pressing machine set are symmetrically arranged by taking the central line of the plate shearing machine as a symmetrical line;
a discharging robot is arranged between the plate shearing machine and the material pressing line;
a material receiving robot is arranged between the material pressing line and the lamination conveying belt;
the discharging robot comprises a turntable, a telescopic arm is fixed at the top of the turntable, and a lifting type material sucking mechanism is arranged at the telescopic end of the telescopic arm;
the material receiving robot and the material discharging robot are consistent in structural characteristics, and the rotary tables of the material receiving robot and the material discharging robot are close to the material pressing line.
Further, the first pressing machine set comprises a machine table, wherein an angle cutting die, a forming die and a punching die are linearly arranged at the top of the machine table, and a material grabbing mechanical arm is arranged at the outer side of the machine table.
Further, the front end and the rear end of the machine are respectively provided with a front material receiving point and a rear material receiving point, and the distances among the front material receiving point, the corner cutting die, the forming die, the punching die and the rear material receiving point are consistent.
Further, the material grabbing mechanical arm comprises a sliding main beam, four mechanical grippers are linearly fixed on one side of the sliding main beam, and the distances between every two mechanical grippers are consistent with the distances between the corner cutting die and the forming die.
Further, front material receiving points of the first material pressing unit and the second material pressing unit are respectively located on opposite sides of the upper rotary table of the discharging robot, and rear material receiving points of the first material pressing unit and the second material pressing unit are respectively located on opposite sides of the upper rotary table of the receiving robot.
Further, a stainless steel leveling machine is arranged between the stainless steel coil stock machine and the copper foil coil stock machine, and an oiling mechanism is arranged on the spot welding machine.
The utility model has the following beneficial effects:
1. according to the utility model, by designing an automatic forming production line for the heat exchange plates, the original multi-procedure manual production is replaced by automatic production, so that the artificial error is avoided, the materials of parts can be saved, the production efficiency is improved, and the production cost is reduced.
2. According to the utility model, through designing the double-station material pressing machine set and matching the material discharging robot and the material receiving robot, after a certain machine set or a die above the machine set is damaged by faults, the other material pressing machine set can be used for single-line production, the normal use of a production line is not influenced, and meanwhile, the faulty material pressing machine set can be maintained and overhauled.
Of course, it is not necessary for any one product to practice the utility model to achieve all of the advantages set forth above at the same time.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the drawings that are needed for the description of the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present utility model, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic diagram of a double-station production line for heat exchanger plates according to the present utility model;
FIG. 2 is a schematic structural view of a first press unit;
FIG. 3 is a schematic structural view of a discharging robot;
in the drawings, the list of components represented by the various numbers is as follows:
1-stainless steel coil stock machine, 2-copper foil coil stock machine, 3-spot welder, 4-servo feeder, 5-plate shearing machine, 6-second press unit, 7-lamination conveyer belt, 8-first press unit, 9-discharging robot, 10-receiving robot, 11-stainless steel leveling machine, 801-board, 802-corner cutting die, 803-forming die, 804-punching die, 805-front material receiving point, 806-rear material receiving point, 807-sliding girder, 808-mechanical gripper, 901-turntable, 902-telescopic arm, 903-lifting type material absorbing mechanism.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Referring to fig. 1-3, the utility model discloses a double-station production line for heat exchange sheets, which comprises a stainless steel coil winder 1, a copper foil coil winder 2, a spot welder 3, a servo feeder 4, a plate shearing machine 5, a material pressing line and a lamination conveying belt 7 which are arranged linearly;
the material pressing line comprises a first material pressing unit 8 and a second material pressing unit 6 with the same structural characteristics;
the first pressing machine set 8 and the second pressing machine set 6 are symmetrically arranged by taking the central line of the plate shearing machine 5 as a symmetrical line;
a discharging robot 9 is arranged between the plate shearing machine 5 and the material pressing line;
a material receiving robot 10 is arranged between the material pressing line and the lamination conveying belt 7;
the discharging robot 9 comprises a rotary table 901, a telescopic arm 902 is fixed at the top of the rotary table 901, and a lifting type material sucking mechanism 903 is arranged at the telescopic end of the telescopic arm 902;
the structural characteristics of the material receiving robot 10 and the material discharging robot 9 are consistent, and the rotary tables 901 of the material receiving robot 10 and the material discharging robot 9 are close to the material pressing lines.
As shown in fig. 2, the first pressing unit 8 includes a machine 801, an angle cutting die 802, a forming die 803 and a punching die 804 are linearly arranged at the top of the machine 801, and a material grabbing mechanical arm is arranged at the outer side of the machine 801.
As shown in fig. 2, front and rear ends of the machine 801 are respectively provided with a front material receiving point 805 and a rear material receiving point 806, and the distances between the front material receiving point 805, the corner cutting die 802, the forming die 803, the punching die 804 and the rear material receiving point 806 are consistent.
As shown in fig. 2, the material grabbing mechanical arm includes a sliding main beam 807, four mechanical grippers 808 are linearly fixed on one side of the sliding main beam 807, and the distance between every two of the four mechanical grippers 808 is consistent with the distance between the corner cutting die 802 and the forming die 803.
Wherein, the front receiving points 805 of the first pressing machine set 8 and the second pressing machine set 6 are respectively located at opposite sides of the position of the turntable 901 on the discharging robot 9, and the rear receiving points 806 of the first pressing machine set 8 and the second pressing machine set 6 are respectively located at opposite sides of the position of the turntable 901 on the receiving robot 10.
As shown in fig. 1, a stainless steel leveling machine 11 is arranged between a stainless steel coil winder 1 and a copper foil coil winder 2, and an oiling mechanism is arranged on a spot welding machine 3.
The working principle of the utility model is as follows:
the SS01 stainless steel coil stock is conveyed to a stainless steel leveling machine 11 by a stainless steel coil stock machine 1 for leveling operation;
after the stainless steel belt leveled by SS02 is output for a certain distance, the copper foil coiling machine 2 sets the copper foil belt above the stainless steel belt and synchronously conveys the copper foil belt and the stainless steel belt to the spot welder 3;
the SS03 spot welds the copper foil strip and the stainless steel strip together through the spot welder 3, so that the phenomenon that the deviation of the copper foil strip in the follow-up conveying process cannot meet the production requirement is prevented, and meanwhile, the oil coating mechanism is used for coating the stainless steel surface with oil;
the strip subjected to SS04 spot welding is conveyed to the plate shearing machine 5 through the servo feeder 4, and the servo feeder 4 feeds through a module, so that accurate length conveying can be ensured;
the SS05 plate shearing machine 5 performs cutting and blanking according to the conveying length of the servo feeder 4;
the SS06 discharging robot 9 grabs the cut sheet materials, rotates through the rotary table 901 and then transfers the cut sheet materials to front material receiving points 805 on the first material pressing unit 8 and the second material pressing unit 6 respectively (the sheet materials synchronously turn to 90 degrees);
the SS07 sequentially moves the sheet materials into the corner cutting die 802, the forming die 803 and the punching die 804 for forming through the material grabbing mechanical arm (after the former sheet material moves from the corner cutting die 802 to the forming die 803 and the latter sheet material moves from the forming die 803 to the punching die 804), and finally the processed sheet materials are transferred to the rear material receiving point 806 through the material grabbing mechanical arm;
SS08 sequentially grabs the finished products of the rear material receiving points 806 on the first material pressing unit 8 and the second material pressing unit 6 through the material receiving robot 10, and rotates and transfers the finished products to the lamination conveyor belt 7, and then transfers the finished products to the subsequent lamination machine through the lamination conveyor belt 7.
Besides, when the first pressing machine set 8 and the upper die fail or the second pressing machine set 6 and the upper die fail, single-line production can be performed, and overhaul and maintenance can be performed on the other pressing machine set.
In the description of the present specification, the descriptions of the terms "one embodiment," "example," "specific example," and the like, mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the present utility model. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiments or examples. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
The preferred embodiments of the utility model disclosed above are intended only to assist in the explanation of the utility model. The preferred embodiments are not exhaustive or to limit the utility model to the precise form disclosed. Obviously, many modifications and variations are possible in light of the above teaching. The embodiments were chosen and described in order to best explain the principles of the utility model and the practical application, to thereby enable others skilled in the art to best understand and utilize the utility model. The utility model is limited only by the claims and the full scope and equivalents thereof.
Claims (6)
1. Double-station production line for heat exchange plates is characterized in that: the device comprises a stainless steel coil stock machine (1), a copper foil coil stock machine (2), a spot welder (3), a servo feeder (4), a plate shearing machine (5), a material pressing line and a lamination conveying belt (7) which are arranged linearly;
the material pressing line comprises a first material pressing unit (8) and a second material pressing unit (6) with the same structural characteristics;
the first pressing machine set (8) and the second pressing machine set (6) are symmetrically arranged by taking the central line of the plate shearing machine (5) as a symmetrical line;
a discharging robot (9) is arranged between the plate shearing machine (5) and the material pressing line;
a material receiving robot (10) is arranged between the material pressing line and the lamination conveying belt (7);
the discharging robot (9) comprises a rotary table (901), a telescopic arm (902) is fixed at the top of the rotary table (901), and a lifting type material sucking mechanism (903) is arranged at the telescopic end of the telescopic arm (902);
the material collecting robot (10) and the material discharging robot (9) are consistent in structural characteristics, and the material collecting robot (10) and a rotary table (901) of the material discharging robot (9) are both close to the material pressing line.
2. The double-station production line for the heat exchange plates according to claim 1, wherein the first pressing machine set (8) comprises a machine table (801), an angle cutting die (802), a forming die (803) and a punching die (804) are linearly arranged at the top of the machine table (801), and a grabbing mechanical arm is arranged at the outer side of the machine table (801).
3. The double-station production line for heat exchange plates according to claim 2, wherein a front material receiving point (805) and a rear material receiving point (806) are respectively arranged at the front end and the rear end of the machine table (801), and the distances between the front material receiving point (805), the corner cutting die (802), the forming die (803), the punching die (804) and the rear material receiving point (806) are consistent.
4. A double-station production line for heat exchange plates according to claim 3, wherein the material grabbing mechanical arm comprises a sliding main beam (807), four mechanical grippers (808) are linearly fixed on one side of the sliding main beam (807), and the distances between the four mechanical grippers (808) are consistent with the distances between the corner cutting die (802) and the forming die (803).
5. A duplex position production line for heat exchanger plates according to claim 3, wherein the front receiving points (805) of the first press unit (8) and the second press unit (6) are located at opposite sides of the position of the turntable (901) on the discharging robot (9), respectively, and the rear receiving points (806) of the first press unit (8) and the second press unit (6) are located at opposite sides of the position of the turntable (901) on the receiving robot (10), respectively.
6. Double-station production line for heat exchange plates according to claim 1, characterized in that a stainless steel leveling machine (11) is arranged between the stainless steel coil winder (1) and the copper foil coil winder (2), and an oiling mechanism is arranged on the spot welding machine (3).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202223224998.2U CN219358653U (en) | 2022-12-02 | 2022-12-02 | Duplex position production line for heat exchanger fin |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202223224998.2U CN219358653U (en) | 2022-12-02 | 2022-12-02 | Duplex position production line for heat exchanger fin |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219358653U true CN219358653U (en) | 2023-07-18 |
Family
ID=87144735
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202223224998.2U Active CN219358653U (en) | 2022-12-02 | 2022-12-02 | Duplex position production line for heat exchanger fin |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219358653U (en) |
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2022
- 2022-12-02 CN CN202223224998.2U patent/CN219358653U/en active Active
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