CN219326899U - Cleaning device for glass fiber warp knitting machine - Google Patents

Abstract

The utility model provides a cleaning device for a glass fiber warp knitting machine, and relates to the technical field of glass fiber warp knitting machine equipment. The device comprises a frame, wherein a controller, a plurality of liftable dust collection mechanisms and a plurality of vision collection mechanisms are arranged on the frame, the liftable dust collection mechanisms and the vision collection mechanisms are arranged at intervals in the horizontal direction, and the liftable dust collection mechanisms and the vision collection mechanisms are respectively and electrically connected with the controller. The utility model can not only continuously suck the light dust on the knitted fabric, but also successfully remove other foreign matters which are difficult to suck up on the knitted fabric, and solves the problem that the quality of the knitted fabric finished product is easily affected because the glass fiber warp knitting machine can be cleaned in real time by the existing technology which is not mature.

Description

Cleaning device for glass fiber warp knitting machine

Technical Field

The utility model relates to the technical field of glass fiber warp knitting machine equipment, in particular to a cleaning device for a glass fiber warp knitting machine.

Background

The glass fiber warp knitting machine is a machine for knitting, and the working principle is that one or more groups of yarns which are arranged in parallel are used for simultaneously knitting on all working needles of a warp feeding machine to form a knitting fabric. The prior glass fiber warp knitting machine can present the following problems in practical application: in addition, a lot of dust is often present in the environment of a weaving workshop, and the dust can easily fall onto or be adsorbed onto the woven fabric. Therefore, the above factors all affect the cleanliness of the knitted fabric, and if the knitted fabric is not interfered, the quality of the finished knitted fabric is affected. However, in the current market of glass fiber warp knitting machines, no mature technology capable of cleaning the glass fiber warp knitting machine in real time exists, and most of the technologies can only be manually used for taking care, so that the problems of untimely cleaning, incomplete cleaning and poor effect exist.

Disclosure of Invention

The utility model aims to provide a cleaning device for a glass fiber warp knitting machine, which aims to solve the problem that the quality of a knitted fabric finished product is easily affected because the glass fiber warp knitting machine can be cleaned in real time by the existing technology which is not mature.

The utility model is realized by adopting the following technical scheme:

the cleaning device for the glass fiber warp knitting machine comprises a frame, wherein a controller, a plurality of liftable dust collection mechanisms and a plurality of vision collection mechanisms are arranged on the frame, the liftable dust collection mechanisms and the vision collection mechanisms are arranged at intervals in the horizontal direction, and the liftable dust collection mechanisms and the vision collection mechanisms are respectively and electrically connected with the controller.

In practical application, the cleaning device is placed at the wind-up roll of the glass fiber warp knitting machine, and the liftable dust collection mechanism and the vision collection mechanism are positioned above the wind-up roll; the work of the liftable dust collection mechanism and the vision collection mechanism can be controlled and regulated by the controller; the lifting dust collection mechanism can be used for absorbing light dust from the braided fabric on the wind-up roll; and through vision collection mechanism, can gather the image information on the basketwork surface on the rolling rod in real time, and carry out on-line identification with this image information to the controller, if the controller discovers that there is other foreign matters on basketwork surface to have more than the settlement time (i.e. not absorbed by liftable dust absorption mechanism in the settlement time period), can control the dust absorption executive component in the liftable dust absorption mechanism and descend, make dust absorption executive component's dust absorption head be close to the basketwork surface more, can make the suction that the foreign matters on the basketwork received bigger, thereby can successfully absorb this foreign matters, finally guaranteed basketwork finished cleanliness. Therefore, the cleaning device provided by the utility model not only can continuously suck out light dust on the braided fabric, but also can successfully remove other foreign matters which are difficult to suck up on the braided fabric, does not need excessive manual intervention, and has the advantages of high automation degree, high working efficiency and good cleaning effect.

Further, an audible and visual alarm is arranged on the frame and is electrically connected with the controller. In consideration of the fact that certain special foreign matters with large weight are difficult to suck by the lifting dust collection mechanism, an audible and visual alarm is arranged in the cleaning device; when the dust collection executing component of the liftable dust collection mechanism descends, but foreign matters are not sucked after the dust collection executing component is continuously set for a time, the controller can be linked with the audible and visual alarm to carry out audible alarm and display alarm, and timely remind workers in a workshop to carry out manual cleaning; based on this, can effectively guarantee foreign matter clearance and the clearance effect on the knitting.

Further, the frame includes two vertically curb plates, is equipped with the roof between two curb plates, is equipped with a plurality of liftable dust absorption mechanism and a plurality of vision collection mechanism on the roof, and the controller is installed in the outside of one of them curb plate. Because the wind-up roll is in a shape of a lying cylinder, when in actual use, the two side plates of the cleaning device can be placed at the two ends of the wind-up roll, the top plate is positioned above the wind-up roll, and the liftable dust collection mechanism and the vision collection mechanism perform work from the upper aspect to the wind-up roll; considering that the length of the wind-up roll is larger, a plurality of liftable dust collection mechanisms and vision collection mechanisms can be arranged to ensure the sufficiency of cleaning.

Further, liftable dust absorption mechanism includes the wind-force dust catcher, and the dust absorption head of wind-force dust catcher passes through connecting rod fixed connection on the slip table, and the slip table is hollow cylinder shape to its inner wall is equipped with the screw thread, and the slip table cup joints on reciprocating screw rod, and the output shaft of motor is connected to reciprocating screw rod's upper end, and the motor is connected with the controller electricity. In the utility model, the dust collection executing component of the lifting dust collection mechanism is a wind-driven dust collector in the prior art; after the motor is started, the reciprocating screw rod can be driven to rotate, the reciprocating screw rod can rotate to enable the sliding table on the reciprocating screw rod to move up and down, and the sliding table drives the dust collection head to lift through the connecting rod, so that the distance between the dust collection head and the surface of the braided fabric can be adjusted.

Further, the vision acquisition mechanism comprises a camera, the camera is installed on the lower surface of the top plate through a fixing rod, the camera is electrically connected with the controller, and one side or two sides of the camera are provided with light sources. The light source is used for polishing the surface of the braided fabric, so that the definition of an image acquired by the camera is higher.

Further, an included angle with the size of 15-60 degrees is arranged between the light source and the horizontal plane. Through setting up the contained angle between light source and the horizontal plane for the light source shines more intensively, thereby makes the efficiency of shining better.

Further, the outside of slip table is equipped with the fixed column, and the upper end fixed connection of fixed column is at the lower surface of roof, the inner wall and the slip table sliding connection of fixed column. Through the fixed column, can protect and accomodate slip table, reciprocating screw and the electric wire that is connected with the dust absorption head to can play the guide effect to the slip table.

Further, the wind power dust collector is an intelligent wind power dust collector, and the wind power dust collector is electrically connected with the controller. By adopting the intelligent wind-driven dust collector, the automatic adjustment of the working wind power of the wind-driven dust collector can be realized through the associated controller, so that the waste can be avoided, and the cleaning effect can be improved.

Further, the controller comprises a shell, a host is arranged in the shell, and a touch display screen is arranged on the surface of the shell. Through touch display screen, can realize cleaning device's human-computer interaction function, make the staff can directly acquire cleaning device's operating condition, the dust and the foreign matter condition on knitting surface etc to can direct touch display screen come to set for cleaning device's each item parameter, improve cleaning device's simple operation degree and practicality.

Further, pulleys are respectively arranged on the bottom surfaces of the two side plates. Through setting up the pulley for cleaning device possesses the mobility, and transport in the in-service use is more convenient with transporting the operation.

The beneficial effects achieved by the utility model are as follows:

the cleaning device for the glass fiber warp knitting machine not only can continuously suck light dust on the knitted fabric, but also can successfully remove other foreign matters which are difficult to suck up on the knitted fabric through the controller, the liftable dust suction mechanism and the vision acquisition mechanism; compared with the existing manual cleaning mode, the utility model has the advantages of high automation degree, no need of excessive manual intervention, high working efficiency and good cleaning effect.

Drawings

FIG. 1 is a schematic view of the overall structure of a cleaning device according to an embodiment of the present utility model;

FIG. 2 is a schematic view showing a use state of the cleaning device according to the embodiment of the present utility model;

in the figure: 1. a top plate; 2. a riser; 3. a liftable dust collection mechanism; 4. a vision acquisition mechanism; 5. a controller; 6. a wind-up roll; 7. touching the display screen; 8. a motor; 9. a reciprocating screw rod; 10. a sliding table; 11. a connecting rod; 12. a dust collection head; 13. fixing the column; 14. a camera; 15. a light source; 16. an audible and visual alarm; 17. and (3) a pulley.

Detailed Description

In order to clearly illustrate the solution of the present utility model, the following description is further made with reference to the accompanying drawings. It should be specifically noted that all the azimuth terms appearing below are defined for convenience of description and understanding, and refer to the directions of the drawings, but do not represent limitations on the technical solution of the present utility model.

Example 1

Referring to fig. 1, the present embodiment provides a cleaning device for a glass fiber warp knitting machine, which includes a frame, on which a controller 5, two liftable dust collection mechanisms 3 and three vision collection mechanisms 4 are disposed, wherein the two liftable dust collection mechanisms 3 and the three vision collection mechanisms 4 are disposed at intervals in a horizontal direction, and the liftable dust collection mechanisms 3 and the vision collection mechanisms 4 are respectively electrically connected with the controller 5, and specifically comprises the following steps:

the frame includes two vertically curb plates, is equipped with pulley 17 on the bottom surface of two curb plates respectively, is equipped with roof 1 between two curb plates, and two curb plates are placed in the both ends department of wind-up roll 6, and roof 1 then is located the top of wind-up roll 6, but lifting dust absorption mechanism 3 and vision collection mechanism 4 all carry out work from the upper aspect to wind-up roll 6.

The controller 5 is installed to the outside of one of them curb plate, and controller 5 includes the shell, and the inside of shell is equipped with the host computer, is equipped with touch display screen 7 on the surface of shell.

Three vision acquisition mechanisms 4 are fixedly connected to the lower surface of the top plate 1, the vision acquisition mechanisms 4 comprise cameras 14, the cameras 14 are arranged on the lower surface of the top plate 1 through fixing rods, and the cameras 14 are electrically connected with the controller 5; the three vision collection mechanisms 4 are arranged from left to right according to the direction of the drawing, the left side of the camera 14 is provided with a light source 15 in the vision collection mechanism 4 at the leftmost end, the left side and the right side of the camera 14 are provided with light sources 15 in the vision collection mechanism 4 at the middle, the right side of the camera 14 is provided with the light sources 15 in the vision collection mechanism 4 at the rightmost end, and 45-degree included angles (included angle directions are in order to enable the light sources 15 to polish the surface of the braided fabric) exist between all the light sources 15 and the horizontal plane.

The liftable dust collection mechanism 3 comprises a wind power dust collector, the upper surface of a dust collection head 12 of the wind power dust collector is connected with two connecting rods 11, the two connecting rods 11 are fixedly connected to the lower surface of a sliding table 10, the sliding table 10 is in a hollow cylindrical shape, threads are arranged on the inner wall of the sliding table 10, the sliding table 10 is sleeved on a reciprocating screw rod 9, the upper end of the reciprocating screw rod 9 is connected with an output shaft of a motor 8, and the motor 8 is electrically connected with a controller 5; wherein, the motor 8 and other parts (not shown in the figure) of the wind-driven dust collector are all arranged on the upper surface of the top plate 1, and through holes are arranged at the corresponding positions of the upper surface of the top plate 1 and pass through by a power supply line, an output shaft of the motor 8, a reciprocating screw rod 9 and the like; the outside of slip table 10 is equipped with fixed column 13, and fixed column 13's upper end fixed connection is at the lower surface of roof 1, and fixed column 13's inner wall and slip table 10 sliding connection.

The upper surface of the top plate 1 is also provided with an audible and visual alarm 16, and the audible and visual alarm 16 is electrically connected with the controller 5.

Based on the above structure, the working principle of the present embodiment is as follows:

as shown in fig. 1, in the initial state, the dust collection heads 12 of the two wind-driven dust collectors face the surface of the knitted fabric, so that light dust on the knitted fabric can be directly sucked; under the lighting effect of the four light sources 15, the three cameras 14 respectively shoot images of the surfaces of the knitted fabrics in the shooting areas, and the shot images are sent to the controller 5 in real time; the controller 5 receives the image information, processes and identifies the image, and judges whether foreign matters exist on the surface of the knitted fabric; if the controller 5 finds that a foreign object exists in the image transmitted by a certain camera 14, that is, it means that a non-dust foreign object exists in the surface area of the braid corresponding to the camera 14, after all the images transmitted by the camera 14 are identified as the existence of the foreign object within 10 seconds, the controller 5 will link the liftable dust collection mechanism 3 at the side of the camera 14 to perform dust collection distance adjustment, that is, the controller 5 sends a starting instruction to the motor 8, after the motor 8 is started, the reciprocating screw 9 will be driven to rotate, the reciprocating screw 9 will rotate to enable the sliding table 10 thereon to move downwards, the sliding table 10 drives the dust collection head 12 to descend through the connecting rod 11, so that the dust collection head 12 reaches the working position shown in fig. 2; wherein, for the camera 14 in the left-most visual acquisition mechanism 4, the lifting dust removing mechanism linked with the right side of the camera 14, for the camera 14 in the right-most visual acquisition mechanism 4, the lifting dust removing mechanism linked with the left side of the camera, and for the middle visual acquisition mechanism 4, the two lifting dust removing mechanisms linked with the left side and the right side of the camera. If the cleaning head 12 has been lowered, but all images transmitted by the camera 14 within 10 seconds are still recognized as having foreign objects, the controller 5 will trigger the audible and visual alarm 16 to sound and display an alarm, and prompt personnel in the workshop to manually clean.

Example 2

The present embodiment provides a cleaning device for a glass fiber warp knitting machine, which is different from embodiment 1 in that the wind power dust collector in the present embodiment is an intelligent wind power dust collector with adjustable working wind power.

By adopting the intelligent wind-driven dust collector, the automatic adjustment of the working wind power of the wind-driven dust collector can be realized through the associated controller 5; for example, the initial working wind power of the wind power dust collector is adjusted to be smaller, and when the dust collection head 12 descends, the controller 5 can automatically adjust the working wind power value to ensure that the dust collection head 12 has better suction effect on foreign matters, thereby effectively avoiding waste and improving the cleaning effect.

In summary, compared with the prior art, the utility model not only can continuously suck out light dust on the braided fabric, but also can successfully remove other foreign matters which are difficult to suck up on the braided fabric, has high automation degree, does not need excessive manual intervention, and has the advantages of high working efficiency and good cleaning effect.

In addition, by arranging the audible and visual alarm 16, a further cleaning alarm function can be realized, and the foreign matter cleaning rate and the cleaning effect on the braided fabric can be effectively ensured; by adopting the intelligent wind power dust collector, the automatic adjustment of the working wind power of the wind power dust collector can be realized, thereby avoiding the waste of resources and improving the cleaning effect; by arranging the touch display screen 7, the man-machine interaction function of the cleaning device can be realized, and the operation convenience and practicality of the cleaning device are improved; by arranging the pulley 17 at the bottom of the frame, the cleaning device is provided with mobility, and the carrying and transferring operation in actual use is more convenient.

It should be specifically noted that the specific internal structures and action principles of the components of the wind-driven dust collector, the intelligent wind-driven dust collector, the touch display screen 7, the host, the camera 14, the light source 15, the motor 8, the reciprocating screw rod 9 and the like in the utility model belong to the existing conventional mechanical technology; the controller 5 processes and recognizes the image collected by the camera 14, the controller 5 generates corresponding instructions to control the motor 8 to act, the touch display screen 7 displays the information transmitted by the controller 5 and transmits the man-machine interaction information back to the controller 5, etc. all belong to programming software technology well known to those skilled in the art; the present utility model has no improvement on the above-mentioned matters, that is, the above-mentioned matters do not belong to the protection points of the present utility model, and therefore, the description thereof will not be repeated herein.

Of course, the foregoing is merely preferred embodiments of the present utility model and is not to be construed as limiting the scope of the embodiments of the present utility model. The present utility model is not limited to the above examples, and those skilled in the art will appreciate that the present utility model is capable of equally varying and improving within the spirit and scope of the present utility model.

Claims (10)

1. The utility model provides a glass fiber cleaning device for warp knitting machine which characterized in that: the device comprises a frame, wherein a controller (5), a plurality of liftable dust collection mechanisms (3) and a plurality of vision collection mechanisms (4) are arranged on the frame, the liftable dust collection mechanisms (3) and the vision collection mechanisms (4) are arranged at intervals in the horizontal direction, and the liftable dust collection mechanisms (3) and the vision collection mechanisms (4) are respectively electrically connected with the controller (5).

2. The cleaning device for a glass fiber warp knitting machine according to claim 1, characterized in that: an audible and visual alarm (16) is arranged on the frame, and the audible and visual alarm (16) is electrically connected with the controller (5).

3. The cleaning device for a glass fiber warp knitting machine according to claim 1, characterized in that: the frame comprises two perpendicular side plates, a top plate (1) is arranged between the two side plates, a plurality of liftable dust collection mechanisms (3) and a plurality of vision collection mechanisms (4) are arranged on the top plate (1), and a controller (5) is arranged on the outer side of one side plate.

4. A cleaning device for a glass fiber warp knitting machine according to claim 3, characterized in that: the liftable dust collection mechanism (3) comprises a wind-driven dust collector, a dust collection head (12) of the wind-driven dust collector is fixedly connected onto a sliding table (10) through a connecting rod (11), the sliding table (10) is in a hollow cylindrical shape, threads are arranged on the inner wall of the sliding table, the sliding table (10) is sleeved on a reciprocating screw rod (9), the upper end of the reciprocating screw rod (9) is connected with an output shaft of a motor (8), and the motor (8) is electrically connected with a controller (5).

5. A cleaning device for a glass fiber warp knitting machine according to claim 3, characterized in that: the vision collection mechanism (4) comprises a camera (14), the camera (14) is mounted on the lower surface of the top plate (1) through a fixing rod, the camera (14) is electrically connected with the controller (5), and one side or two sides of the camera (14) are provided with light sources (15).

6. The cleaning device for a glass fiber warp knitting machine according to claim 5, characterized in that: an included angle with the size of 15-60 degrees is arranged between the light source (15) and the horizontal plane.

7. The cleaning device for a glass fiber warp knitting machine according to claim 4, wherein: the outside of slip table (10) is equipped with fixed column (13), and the upper end fixed connection of fixed column (13) is at the lower surface of roof (1), and the inner wall and the slip table (10) sliding connection of fixed column (13).

8. The cleaning device for a glass fiber warp knitting machine according to claim 4, wherein: the wind-force dust collector is an intelligent wind-force dust collector, and the wind-force dust collector is electrically connected with the controller (5).

9. The cleaning device for a glass fiber warp knitting machine according to claim 1, characterized in that: the controller (5) comprises a shell, a host is arranged in the shell, and a touch display screen (7) is arranged on the surface of the shell.

10. A cleaning device for a glass fiber warp knitting machine according to claim 3, characterized in that: pulleys (17) are respectively arranged on the bottom surfaces of the two side plates.

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