CN219254310U

CN219254310U - Material area processing apparatus

Info

Publication number: CN219254310U
Application number: CN202320027669.4U
Authority: CN
Inventors: 陈迪; 汪召
Original assignee: Shenzhen Jializhi Technology Co ltd
Current assignee: Shenzhen Jializhi Technology Co ltd
Priority date: 2023-01-05
Filing date: 2023-01-05
Publication date: 2023-06-27
Anticipated expiration: 2033-01-05

Abstract

The utility model discloses a material belt processing device, and aims to solve the technical problems that in the prior art, the cutting processing of thread ends and plate ribs cannot be carried out on a material belt at the same time, and a cutting cylinder is added every time one cutting knife is added, so that all the cutting knives are difficult to work synchronously, the occupied space of equipment is large, and the cost is high. The device includes the workstation, be equipped with first cutting unit, translation correction unit, second cutting unit, transfer unit and third cutting unit on the workstation, first cutting unit includes first cutter and first cutting cylinder at least, the second cutting unit includes second cutter and second cutting cylinder at least, can cut the demand of many material strips simultaneously according to equipment, increase corresponding part can, guarantee that multirow material strip cuts simultaneously, cuts efficiently, and the adjustment is nimble, reduces equipment manufacturing cost simultaneously.

Description

Material area processing apparatus

Technical Field

The utility model belongs to the technical field of inductance processing equipment, and particularly relates to a material belt processing device.

Background

In the process of manufacturing the chip inductor, the inductor coil is required to be welded with the material strip, so that the strip material strip is required to be cut to obtain material strip sections with specific lengths, so that subsequent packaging batch production is facilitated, a plurality of material strips can be cut and moved simultaneously to improve cutting efficiency, a cutting knife of the conventional material strip cutting machine is provided with a cutting cylinder for fixing the cutting knife and driving the cutting knife to move so as to cut the material strips with the preset lengths, and a fixing mechanism for fixing the cylinder, a material strip placing mechanism and the like are also arranged. As a cutting knife is added, a cutting cylinder is needed to be added, so that the material strip cutting machine is large in size, large in occupied space and unfavorable for the miniaturized development of equipment, and the cutting cylinders are arranged in a plurality, so that the manufacturing cost is high, the mutual matching among the cutting cylinders is also unfavorable for ensuring the consistency of work.

Disclosure of Invention

(1) Technical problem to be solved

Aiming at the defects of the prior art, the utility model aims to provide a material belt processing device, which aims to solve the technical problems that the material belt cannot be cut by a thread end and a plate bar at the same time in the prior art, and a cutting cylinder is added every time one cutting knife is added, so that all the cutting knives are difficult to work synchronously, the occupied space of equipment is large, and the cost is high.

(2) Technical proposal

The utility model provides a material area processing apparatus, includes workstation, its characterized in that: the automatic cutting machine is characterized in that a first cutting unit, a translation correction unit, a second cutting unit, a transfer unit and a third cutting unit are arranged on the workbench, the first cutting unit at least comprises a first cutter and a first cutting cylinder, the second cutting unit at least comprises a second cutter and a second cutting cylinder, the third cutting unit at least comprises a third cutting cylinder and a third cutter, the first cutter cuts off welded thread ends, the second cutter cuts off the material band plate ribs, and the third cutter is used for cutting off the material band.

Further, a feeding wheel is arranged on one side of the first cutting unit, a first pressing plate and a collecting box are symmetrically arranged on the workbench, and a guide groove which is adaptive to the width of the material belt is formed between a lower end face of the two pressing plates and an upper end face of the workbench.

Further, the first cutting unit further comprises a first fixing frame and a first telescopic rod, the first cutting cylinder is fixed on the first fixing frame, and the first telescopic rod penetrates through the first fixing frame to be connected with the first cutting cylinder.

Further, the first cutting unit further comprises a positioning needle and a first sliding component, wherein the first sliding component comprises a sliding rail, a sliding block and a fixed block, and the positioning needle is fixedly arranged on the fixed block.

Further, the translation correcting unit comprises an upper assembly and a lower assembly, the upper assembly comprises an upper fixing frame, and a plurality of upper rollers are arranged on the upper fixing frame.

Further, the lower assembly comprises a lower fixing frame and a plurality of lower rollers.

Further, a channel is formed between the upper roller and the lower roller.

Further, the second cutting unit comprises a second fixing frame and a second telescopic rod.

Further, the transfer unit comprises a transfer part, a longitudinal driving piece and a transverse driving piece, the transfer part comprises four transfer rods, a second pressing plate is further arranged on the workbench, and long holes are formed in the second pressing plate.

Further, the third cutting unit further comprises a third telescopic rod and a third fixing frame.

(3) Advantageous effects

Compared with the prior art, the utility model has the beneficial effects that:

1. according to the utility model, the first cutting unit, the second cutting unit and the third cutting unit can cut off the welded thread ends of the multi-row material belts, remove the plate ribs and cut the material belt sections by adopting only one driving cylinder respectively, and can cut a plurality of material belts according to the requirements of equipment at the same time, corresponding parts are added below the fixing frames of the first cutting unit, the second cutting unit and the third cutting unit, so that the driving cylinders are not required to be increased, the multi-row material belt cutting is ensured to be carried out simultaneously, the cutting efficiency is high, the adjustment is flexible, and the manufacturing cost of the equipment is reduced.

2. The device disclosed by the utility model ensures the stability of the moving process of the material belt section through twice translation, is suitable for short-distance transverse transportation, has high transportation efficiency, simple and compact structure, small occupied space, convenience in installation and disassembly, small occupied space, high reliability, simplicity and convenience in maintenance and low cost.

Drawings

Fig. 1: three-dimensional structure diagram of the present utility model.

Fig. 2: three-dimensional structure diagram of a first cutting unit of the present utility model.

Fig. 3: the three-dimensional structure diagram of the translation correcting unit is provided.

Fig. 4: three-dimensional structure diagram of a second cutting unit of the present utility model.

Fig. 5: the transfer unit of the present utility model is a three-dimensional structure diagram.

Fig. 6: three-dimensional structure diagram of a third cutting unit of the present utility model.

The components in the drawings are marked as follows: 1-a workbench; 11-briquetting I; 111-guide grooves; 12-briquetting II; 121-an elongated hole; 2-a first cutting unit; 21-a first cutter; 22-positioning needle; 24-a first cutting cylinder; 25-a first fixing frame; 26-a first slide assembly; 261-slide rail; 262-sliding block; 263-fixed block; 27-a first telescopic rod; a 3-translation correction unit; 31-upper assembly; 311-upper fixing frame; 313-upper roller, 32-lower assembly; 321-lower fixing frame; 322-lower roller; 33-channel; 4-a second cutting unit; 41-a second cutter; 42-a second fixing frame; 43-a second telescopic rod; 44-a second cutting cylinder; 5-a transfer unit; 51-a transfer section; 511-a transfer lever; 52-a longitudinal driving member; 53-a transverse driving member; 6-a third cutting unit; 61-a third cutting cylinder; 62-a third cutter; 63-a third telescopic rod; 64-a third fixing frame; 7-a feeding wheel; 8-collecting box.

Detailed Description

The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model.

Please refer to fig. 1-6:

for convenience of description, the 0-X direction is defined as the conveying direction, and also the transverse direction, and the 0-Z direction is defined as the longitudinal direction. The machine direction is perpendicular to the cross direction and 0-X,0-Y,0-Z are shown in FIG. 1.

As shown in fig. 1, a material strip processing device comprises a workbench 1, and is characterized in that a first cutting unit 2, a translation correcting unit 3, a second cutting unit 4, a transfer unit 5 and a third cutting unit 6 are arranged on the workbench 1, the first cutting unit 2 at least comprises a first cutting cylinder 24 and a first cutter 21, the second cutting unit 4 at least comprises a second cutting cylinder 44 and a second cutter 41, the excessive wire ends after the material strip and the induction coil are welded are longitudinally cut by the first cutter 21 through the first cutting cylinder 24, then the translation correcting unit 3 transversely moves to the position right below the second cutter 41, the second cutting cylinder 44 enables the second cutter 41 to longitudinally cut the strip steel bar of the material strip section, and then the transfer unit 5 transversely moves to the position of the third cutting unit 6, the third cutter is used for cutting the strip steel strip to obtain a strip steel strip section with a required length, the first cutting unit 2 is used for cutting the strip steel strip into a strip steel strip section with a required length, the translation correcting unit 3 transversely moves to the position right below the second cutter 41, and the strip steel bar is subjected to a translation correcting unit 4-cutting strip steel bar removal operation in sequence, and a translation correcting operation is guaranteed; from the whole, the material belt processing and conveying device of the embodiment can process a plurality of material belts simultaneously according to the requirements of equipment, corresponding parts are added below the fixing frames corresponding to the first cutting unit 2, the second cutting unit 4 and the third cutting unit 6, driving parts are not required to be added, namely, the simultaneous cutting of a plurality of rows of material belts is ensured, the cutting efficiency is high, the adjustment is flexible, the manufacturing cost of the equipment is reduced, the structure is compact, the occupied space is small, and the stability of the moving process of the material belt sections is ensured through twice translation.

Specifically, a plurality of collecting boxes 8 are arranged in the workbench 1 and used for catching scraps generated during cutting, so that equipment is prevented from being polluted.

As shown in fig. 2, a feeding wheel 7 is arranged on one side of the first cutting unit 2, a first pressing plate 11 is symmetrically arranged on the workbench 1, a guide groove 111 adapting to the width of the material belt is formed between the lower end surfaces of the first pressing plates 11 and the upper end surface of the workbench 1, the guide groove 111 and the tangent line of the uppermost end of the feeding wheel 7 are positioned on the same horizontal line, the material belt is ensured to smoothly pass through the guide groove 111, and when the first cutter 21 longitudinally cuts the material belt, the guide groove 111 can limit the material belt and avoid moving the original position, so that cutting failure is caused.

Specifically, the first cutting unit 2 further includes two positioning pins 22, a first fixing frame 25, a first cutting cylinder 24, a first telescopic rod 27 and a first sliding component 26, the first sliding component 26 includes a sliding rail 261, a sliding block 262 and a fixed block 263, the sliding rail 261 is perpendicular to the workbench 1, the fixed block 263 is fixedly connected with the sliding block 262, the positioning pins 22 and the first cutter 21 are both fixed on the fixed block 263, the first cutting cylinder 24 is fixed on the first fixing frame 25, the first telescopic rod 27 passes through the first fixing frame 25 and is fixedly connected with the first cutting cylinder 24 and the fixed block 263, the first telescopic rod 27 drives the fixed block 263 and the sliding block 262 to move longitudinally and downwards along the sliding rail 261 to cut the material belt to obtain a material belt section, in the cutting process, the positioning pins 22 position the material belt, when the material belt is prevented from being cut, the transverse position of the material belt is offset, the first cutter 21 can be driven by other mechanisms to realize the reciprocating movement of the material belt in the vertical direction, for example, a worm gear mechanism, a worm mechanism and the like are not realized.

Can be according to the production needs, through setting up the quantity of locating pin 22 and first cutter 21 on fixed block 263 a plurality of, fix a position the removal end of a thread to many strips simultaneously, and this embodiment sets up single first cutting cylinder 24 and cuts double strip simultaneously, can effectively improve and cut efficiency and work progress, and the simple structure of increase to equipment use fault rate is low, the reliability is high, reduction in production cost makes its structure compacter.

As shown in fig. 3, since the material strip is made of soft metal with good conductive effect, such as copper or aluminum, deformation is easy to occur, in order to avoid deformation of the material strip during the cutting process at the first cutting unit 2, a translation correction unit 3 is arranged on the workbench 1, the translation correction unit 3 comprises an upper component 31 and a lower component 32, the upper component 31 comprises an upper fixing frame 311, a plurality of upper rollers 313 are arranged on the upper fixing frame 311, the upper rollers 313 are movably adjusted up and down in the fixing space of the upper fixing frame 311, and the heights of the upper rollers 313 can be adjusted for the material strips with different toughness degrees, so that the material strip is corrected; the number of the upper rollers 313 can be increased or decreased according to different correction requirements, and the structure is very simple.

The lower assembly 32 includes a lower fixing frame 321 and a plurality of lower rollers 322, the upper roller 313 is located above the lower rollers 322, an extension line which is vertical downwards from the center of the upper roller 313 is located exactly in the middle of the distance between two adjacent lower rollers 322, a regular triangle structure is formed, a channel 33 is formed between the upper roller 313 and the lower rollers 322 by correcting the material belt in all directions, and the material belt section is corrected by the upper roller 313 and the lower rollers 322 through the channel 33 and transferred to the second cutting unit 4.

As shown in fig. 4, the second cutting unit 4 includes a second cutting cylinder 44, a second fixing frame 42, and a second telescopic rod 43, the second telescopic rod 43 passes through the second fixing frame 42 and is connected with the second cutting cylinder 44, the second cutter 41 is connected with the second telescopic rod 43, and the second cutting cylinder 44 is started to enable the second telescopic rod 43 to move longitudinally towards the material belt section with the second cutter 41, so that the plate bar is cut off.

As shown in fig. 5, the transfer unit 5 includes a transfer portion 51, a longitudinal driving member 52 and a transverse driving member 53, where the longitudinal driving member 52 drives the transfer portion 51 to move up and down along the Z axis direction, the transverse driving member 53 drives the longitudinal driving member 52 and the transfer portion 51 to move left and right along the X axis direction, the transfer portion 51 includes four transfer rods 511, the workbench 1 is further provided with a second pressing plate 12, the second pressing plate 12 is provided with long holes 121, two sides of the material belt section are provided with a plurality of material holes uniformly arranged along the length direction, distances between two adjacent material holes are equal, when the material belt section enters the lower end surface of the second pressing plate 12, the long holes 121 and the material holes have an up-down correspondence, the lower end of the transfer rod 511 is inserted into the corresponding material holes, so as to drive the material belt section to move, and the lower end of the transfer rod 511 is in an inverted cone shape, and the cone shape can move fully in the material belt from top to bottom in the insertion process, so that the material belt section is suitable for different types, and flexibility is improved.

When the feeding device is in operation, the feeding part 51 is firstly positioned at the upper end of the workbench 1, the material belt section enters the lower end face of the pressing plate II 12 and corresponds to the position of the feeding rod 511 in the vertical direction, the longitudinal driving piece 52 is started to drive the feeding part 51 to move downwards along the Z-axis direction, the feeding rod 511 passes through the long hole 121 to be inserted into the material hole so as to be in contact with the material belt section, then the transverse driving piece 53 drives the feeding part 51 and the longitudinal driving piece 52 to move forwards along the X-axis direction together, at the moment, the feeding rod 511 drives the material belt section to move forwards to the other end of the long hole 121, namely the material belt synchronously moves forwards, the feeding function is realized, the feeding rod is separated from the material belt, the transverse driving piece 53 drives the feeding part 51 and the longitudinal driving piece 52 to reset to return to the original point, and the longitudinal driving piece 52 drives the feeding part 51 to move downwards along the Z-axis direction and to be inserted into the material belt, and the feeding device circulates like.

As shown in fig. 6, the third cutting unit 6 further includes a third telescopic rod 63 and a third fixing frame 64, the third telescopic rod 63 passes through the third fixing frame 64 and is connected with the third cutting cylinder 61, the third cutter 62 is connected with the third telescopic rod 63, and the third cutting cylinder 61 is started to enable the third telescopic rod 63 to drive the third cutter 62 to move longitudinally downwards to cut the strip material belt, so that a material belt section with a specific length is obtained.

It will be evident to those skilled in the art that the utility model is not limited to the details of the foregoing illustrative embodiments, and that the present utility model may be embodied in other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are, therefore, to be considered in all respects as illustrative and not restrictive, the scope of the utility model being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.

Furthermore, it should be understood that although the present disclosure describes embodiments, not every embodiment is provided with a separate embodiment, and that this description is provided for clarity only, and that the embodiments of the disclosure may be suitably combined to form other embodiments as will be understood by those skilled in the art.

Claims

1. The utility model provides a material area processing apparatus, includes workstation (1), its characterized in that: be equipped with first cutting unit (2), translation correction unit (3), second cutting unit (4), transfer unit (5) and third cutting unit (6) on workstation (1), first cutting unit (2) include at least first cutting cylinder (24) and first cutter (21), second cutting unit (4) include at least second cutting cylinder (44) and second cutter (41), third cutting unit (6) include at least third cutting cylinder (61) and third cutter (62), wherein, first cutter (21) cut off the end of a thread after the welding, second cutter (41) cut off the material band plate muscle, third cutter (62) are used for cutting off the material band.

2. A tape handling device according to claim 1, wherein: one side of the first cutting unit (2) is provided with a feeding wheel (7), the workbench (1) is symmetrically provided with a first pressing plate (11) and a collecting box (8), and a guide groove (111) which is adaptive to the width of the material belt is formed between the lower end face of the first pressing plate (11) and the upper end face of the workbench (1).

3. A tape handling device according to claim 1, wherein: the first cutting unit (2) further comprises a first fixing frame (25) and a first telescopic rod (27), the first cutting cylinder (24) is fixed on the first fixing frame (25), and the first telescopic rod (27) penetrates through the first fixing frame (25) to be connected with the first cutting cylinder (24).

4. A tape handling apparatus according to claim 2, wherein: the first cutting unit (2) further comprises a positioning needle (22) and a first sliding assembly (26), the first sliding assembly (26) comprises a sliding rail (261), a sliding block (262) and a fixed block (263), and the positioning needle (22) is fixedly arranged on the fixed block (263).

5. A tape handling device according to claim 1, wherein: the translation correction unit (3) comprises an upper assembly (31) and a lower assembly (32), the upper assembly (31) comprises an upper fixing frame (311), and a plurality of upper rollers (313) are arranged on the upper fixing frame (311).

6. A tape handling apparatus according to claim 5, wherein: the lower assembly (32) comprises a lower fixing frame (321) and a plurality of lower rollers (322).

7. A tape handling apparatus according to claim 6, wherein: a channel (33) is formed between the upper roller (313) and the lower roller (322).

8. A tape handling device according to claim 1, wherein: the second cutting unit (4) comprises a second fixing frame (42) and a second telescopic rod (43).

9. A tape handling device according to claim 1, wherein: the transfer unit (5) comprises a transfer part (51), a longitudinal driving piece (52) and a transverse driving piece (53), the transfer part (51) comprises four transfer rods (511), the workbench (1) is further provided with a second pressing plate (12), and the second pressing plate (12) is provided with long holes (121).

10. A tape handling device according to claim 1, wherein: the third cutting unit (6) further comprises a third telescopic rod (63) and a third fixing frame (64).