CN219215784U - Disc spring hydraulic operating mechanism transfer device - Google Patents
Disc spring hydraulic operating mechanism transfer device Download PDFInfo
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Abstract
Description
技术领域technical field
本实用新型涉及操动机构转运技术领域,具体涉及一种碟簧液压操动机构转运装置。The utility model relates to the technical field of operating mechanism transfer, in particular to a disc spring hydraulic operating mechanism transfer device.
背景技术Background technique
碟簧液压操动机构整体呈圆柱体结构,为了避免其在转运过程中发生滚动,通常将其竖向放置在转运托盘上,并采用紧固带固定的方式进行转运。由于碟簧液压操动机构的长径比相对较大,当转运过程中遇到颠簸路面或紧急刹车等情况时,产品极易发生磕碰、倾倒等风险。The disc spring hydraulic operating mechanism has a cylindrical structure as a whole. In order to prevent it from rolling during the transfer process, it is usually placed vertically on the transfer tray and fixed with a fastening belt for transfer. Due to the relatively large length-to-diameter ratio of the disc spring hydraulic operating mechanism, the product is prone to risks such as bumping and dumping when encountering bumpy roads or emergency braking during transfer.
为了降低上述问题出现的概率,有的厂家采用专用钢制转运托盘来转运碟簧液压操动机构,钢制转运托盘上设有用于对碟簧液压操动机构的底部进行限位的限位块,限位块具有与碟簧液压操动机构的底部外周面适配的限位弧面。但上述钢制转运托盘只能适用单一尺寸的碟簧液压操动机构,导致生产现场存放大量钢制转运托盘,占用装配作业面积。In order to reduce the probability of the above problems, some manufacturers use a special steel transfer tray to transfer the disc spring hydraulic operating mechanism. The steel transfer tray is equipped with a limit block for limiting the bottom of the disc spring hydraulic operating mechanism. , the limit block has a limit arc surface adapted to the bottom outer peripheral surface of the disc spring hydraulic operating mechanism. However, the above-mentioned steel transfer pallets can only be applied to a disc spring hydraulic operating mechanism of a single size, resulting in the storage of a large number of steel transfer pallets on the production site, occupying the assembly work area.
实用新型内容Utility model content
本实用新型的目的在于提供一种碟簧液压操动机构转运装置,以解决现有技术中钢制转运托盘只能适用单一尺寸的碟簧液压操动机构的问题。The purpose of the utility model is to provide a disc spring hydraulic operating mechanism transfer device to solve the problem in the prior art that the steel transfer tray can only be used for a single-sized disc spring hydraulic operating mechanism.
为实现上述目的,本实用新型碟簧液压操动机构转运装置的技术方案是:In order to achieve the above object, the technical scheme of the transfer device of the disc spring hydraulic operating mechanism of the utility model is:
碟簧液压操动机构转运装置,包括托盘,托盘上沿其周向间隔布置有至少两个限位块,各限位块均转动装配在托盘上且均具有至少两个限位弧面,使用时,同一限位块上的各限位弧面与不同尺寸的碟簧液压操动机构的底部外周面适配。The transfer device of the disc spring hydraulic operating mechanism includes a tray on which at least two limit blocks are arranged at intervals along its circumference, and each limit block is rotatably assembled on the tray and has at least two limit arc surfaces. , each limit arc surface on the same limit block is adapted to the bottom outer peripheral surface of the disc spring hydraulic operating mechanism of different sizes.
有益效果是:该转运装置不仅解决了产品转运过程中发生磕碰、倾倒风险高的问题,而且利用转动装配在托盘上的至少两个限位块,可以围成至少两种供碟簧液压操动机构的底部安装的空间,提高了转运装置的通用性,减少了生产现场存放的转运装置的数量,进而减少装配作业面积的占用。The beneficial effect is: the transfer device not only solves the problem of high risk of bumping and dumping during the product transfer process, but also utilizes at least two limit blocks mounted on the tray to form at least two types of products for the hydraulic operation of the disc spring. The installation space at the bottom of the mechanism improves the versatility of the transfer device, reduces the number of transfer devices stored on the production site, and further reduces the occupation of the assembly work area.
作为进一步地改进,所述托盘上设有竖轴,限位块上设有供竖轴穿过的轴孔,竖轴上于限位块的上方螺纹连接有限位螺母。As a further improvement, the tray is provided with a vertical shaft, the limit block is provided with an axis hole through which the vertical shaft passes, and the vertical shaft is threaded with a limit nut above the limit block.
有益效果是:这样设计,避免限位块向上窜动。The beneficial effect is that the design prevents the limit block from moving upwards.
作为进一步地改进,所述轴孔内设有套设在竖轴上的转筒。As a further improvement, a rotating cylinder sleeved on the vertical shaft is arranged in the shaft hole.
有益效果是:这样设计,可以减小限位块转动时的摩擦力,有利于限位块的转动。The beneficial effect is: such design can reduce the friction force when the limit block rotates, and is beneficial to the rotation of the limit block.
作为进一步地改进,所述竖轴包括上下布置的小径段和大径段,轴孔包括上下布置的小孔段和大孔段,小径段与小孔段适配且小径段的长度大于小孔段的长度,大径段与大孔段适配且大径段的长度大于大孔段的长度。As a further improvement, the vertical shaft includes a small diameter section and a large diameter section arranged up and down, the shaft hole includes a small hole section and a large hole section arranged up and down, the small diameter section is adapted to the small hole section and the length of the small diameter section is longer than the small hole The length of the section, the large-diameter section is adapted to the large-hole section and the length of the large-diameter section is greater than the length of the large-hole section.
有益效果是:这样设计,使得限位块安装在托盘上后能够悬空,以进一步减小限位块转动时的摩擦力。The beneficial effect is: the design enables the limit block to be suspended in the air after being installed on the pallet, so as to further reduce the friction force when the limit block rotates.
作为进一步地改进,所述托盘上还设有用于对限位块进行支撑的支撑板,支撑板与限位块一一对应;支撑板朝向限位块的一侧设有支撑弧面,限位块的任意相邻两个限位弧面之间设有与支撑弧面适配的支撑配合弧面。As a further improvement, the tray is also provided with a support plate for supporting the limit block, and the support plate corresponds to the limit block one by one; the side of the support plate facing the limit block is provided with a supporting arc surface, and the limit block A support matching arc surface adapted to the support arc surface is provided between any two adjacent limiting arc surfaces of the block.
有益效果是:这样设计,支撑板既对限位块起到支撑作用,而且不会影响限位块的转动。The beneficial effect is: in such a design, the support plate not only plays a role of supporting the limit block, but also does not affect the rotation of the limit block.
作为进一步地改进,所述托盘为矩形结构,限位块设置有四个,四个限位块分别设置在托盘的四个角处。As a further improvement, the tray has a rectangular structure, and four limiting blocks are provided, and the four limiting blocks are respectively arranged at four corners of the tray.
有益效果是:这样设计,能够充分利用托盘的空间,使得整个装置较为紧凑。The beneficial effect is that the design can make full use of the space of the tray and make the whole device more compact.
作为进一步地改进,所述限位块上设有第一销孔,第一销孔与限位弧面一一对应,托盘上设有第二销孔,在限位弧面转动到位时该限位弧面所对应的第一销孔与第二销孔对齐,以供定位销插入。As a further improvement, the limiting block is provided with a first pin hole, the first pin hole corresponds to the limiting arc surface one by one, and the tray is provided with a second pin hole, when the limiting arc surface rotates in place, the limiting The first pin hole corresponding to the bit arc surface is aligned with the second pin hole for insertion of the positioning pin.
有益效果是:这样设计,避免转动到位的限位弧面发生移动,保证碟簧液压操动机构的底部能够顺利各限位弧面围成的空间内。The beneficial effect is: such design prevents the limit arc surface from rotating in place to move, and ensures that the bottom of the disc spring hydraulic operating mechanism can smoothly enter the space surrounded by each limit arc surface.
作为进一步地改进,所述托盘上连接有绳索或链条,定位销连接在绳索或链条上。As a further improvement, ropes or chains are connected to the pallet, and the positioning pins are connected to the ropes or chains.
有益效果是:这样设计,避免定位销丢失。The beneficial effect is that the design prevents the positioning pin from being lost.
作为进一步地改进,所述托盘上设有用于对应不同尺寸的碟簧液压操动机构底部的轮廓线;或者托盘上固定有塑料板,塑料板上设有用于对应不同尺寸的碟簧液压操动机构底部的轮廓线。As a further improvement, the tray is provided with contour lines corresponding to the bottom of the disc spring hydraulic operating mechanism of different sizes; or a plastic plate is fixed on the tray, and the plastic plate is provided with disc spring hydraulic operating mechanisms corresponding to different sizes. The outline of the bottom of the mechanism.
有益效果是:这样设计,避免限位弧面转错而影响转运效率。The beneficial effect is: such a design avoids the wrong turn of the limit arc surface and affects the transfer efficiency.
作为进一步地改进,所述托盘上还设有吊耳。As a further improvement, lifting lugs are also provided on the pallet.
有益效果是:吊耳不仅便于转运装置的吊运,而且能够利用其对碟簧液压操动机构进行捆扎,以进一步保证转运的可靠性。The beneficial effect is that the lifting lug is not only convenient for the lifting of the transfer device, but also can be used to bind the disc spring hydraulic operating mechanism to further ensure the reliability of the transfer.
附图说明Description of drawings
图1为本实用新型碟簧液压操动机构转运装置的俯视图;Fig. 1 is the plan view of the transfer device of the disc spring hydraulic operating mechanism of the utility model;
图2为本实用新型碟簧液压操动机构转运装置的仰视图;Fig. 2 is the bottom view of the transfer device of the disc spring hydraulic operating mechanism of the utility model;
图3为图1中托盘的结构示意图;Fig. 3 is the structural representation of tray among Fig. 1;
图4为图1中限位块的结构示意图;Fig. 4 is a schematic structural view of the limiting block in Fig. 1;
图5为图4的右视图;Fig. 5 is the right view of Fig. 4;
图6为图1中碟簧液压操动机构转运装置应用时的结构示意图。Fig. 6 is a structural schematic diagram of the application of the transfer device of the disc spring hydraulic operating mechanism in Fig. 1 .
图中:11、托盘;12、吊耳;13、定位销;14、链条;15、加强筋板;16、支撑板;17、限位块;18、竖轴;19、塑料板;20、支脚;21、限位螺母;22、支撑弧面;23、支撑配合弧面;24、限位弧面;25、轴孔;26、第一销孔;27、标识;28、第二销孔;29、轮廓线;30、碟簧液压操动机构。In the figure: 11, tray; 12, lifting lug; 13, positioning pin; 14, chain; 15, rib plate; 16, support plate; 17, limit block; 18, vertical shaft; Support foot; 21, limit nut; 22, support arc surface; 23, support matching arc surface; 24, limit arc surface; 25, shaft hole; 26, first pin hole; 27, logo; 28, second pin hole ; 29, contour line; 30, disc spring hydraulic operating mechanism.
具体实施方式Detailed ways
以下结合实施例对本实用新型的特征和性能作进一步的详细描述。Below in conjunction with embodiment, feature and performance of the present utility model are described in further detail.
本实用新型碟簧液压操动机构转运装置的实施例1:Embodiment 1 of the utility model disc spring hydraulic operating mechanism transfer device:
如图1和图2所示,碟簧液压操动机构转运装置包括托盘11,托盘11的下侧面设有九个支脚20,四个支脚20分别处于托盘11的四个角处,四个支脚20分别处于托盘11四边的中间位置,一个支脚20处于托盘11的中心位置。这样设计,使得叉车从前、后、左、右四个方向均可以插入托盘。其中,支脚20为焊接在托盘11下侧面的工字钢。As shown in Figure 1 and Figure 2, the transfer device of the disc spring hydraulic operating mechanism comprises a
本实施例中,托盘11上沿其周向间隔布置有四个限位块17,各限位块17均转动装配在托盘11上。具体地,如图1、图3和图4所示,托盘11上焊接有四个竖轴18,限位块17上设有供竖轴18穿过的轴孔25,限位块17通过竖轴18转动装配在托盘11上。其中,竖轴18上于限位块17的上方螺纹连接有限位螺母21,这样设计,避免限位块17向上窜动,同时保证限位块17自由转动。In this embodiment, four
本实施例中,轴孔25内设有套设在竖轴18上的转筒,这样设计,可以减小限位块17转动时的摩擦力,有利于限位块17的转动。In this embodiment, a rotating drum sleeved on the
如图3和图5所示,竖轴18包括上下布置的小径段和大径段,轴孔25包括上下布置的小孔段和大孔段,小径段与小孔段适配且小径段的长度大于小孔段的长度,大径段与大孔段适配且大径段的长度大于大孔段的长度。这样设计,使得限位块17安装在托盘11上后能够悬空,以进一步减小限位块17转动时的摩擦力。As shown in Figures 3 and 5, the
本实施例中,托盘11上焊接有用于对限位块17进行支撑的支撑板16,支撑板16与限位块17一一对应。如图3、图4和图6所示,各限位块17均具有三个限位弧面24,三个限位弧面24的所对应的半径不同,使用时,各限位弧面24与不同尺寸的碟簧液压操动机构30的底部外周面适配,以实现对三种尺寸的碟簧液压操动机构30的限位;支撑板16朝向限位块17的一侧设有支撑弧面22,限位块17的任意相邻两个限位弧面24之间设有与支撑弧面22适配的支撑配合弧面23。这样设计,支撑板16既对限位块17起到支撑作用,而且不会影响限位块17的转动。在其他实施例中,限位弧面的数量可以根据需要设置。In this embodiment, a supporting
本实施例中,在支撑板16背向限位块17的一侧焊接有加强筋板15,以保证支撑板16的稳定性。In this embodiment, a
如图3和图4所示,限位块17上设有第一销孔26,第一销孔26与限位弧面24一一对应,托盘11上设有第二销孔28,在限位弧面24转动到位时该限位弧面24所对应的第一销孔26与第二销孔28对齐,以供定位销13插入。这样设计,避免转动到位的限位弧面24发生移动,保证碟簧液压操动机构30的底部能够顺利进入各限位弧面24围成的空间内。As shown in Figures 3 and 4, the limiting
本实施例中,支撑板16上连接有链条14,定位销13连接在链条14上,以避免定位销13丢失。In this embodiment, a
本实施例中,限位块17上于第一销孔26的旁侧设有标识27,标识27上设有产品型号。In this embodiment, a
如图1所示,托盘11的中心位置通过螺栓固定有塑料板19,塑料板19上设有三条轮廓线29,以对应三种尺寸的碟簧液压操动机构30。这样设计,避免限位弧面24转错而影响转运效率。其中,塑料板19为尼龙板,以避免损伤碟簧液压操动机构30的底部。As shown in FIG. 1 , a
本实施例中,托盘11为矩形结构,四个限位块17分别设置在托盘11的四个角处。这样设计,能够充分利用托盘11的空间,使得整个装置较为紧凑。在其他实施例中,在托盘上空间允许的情况下,限位块的数量和位置可以根据需要进行设置。In this embodiment, the
本实施例中,托盘11四条边的中间位置焊接有吊耳12。这样设计,不仅便于转运装置的吊运,而且能够利用吊耳对碟簧液压操动机构30进行捆扎,以进一步保证转运的可靠性。In this embodiment, lifting lugs 12 are welded at the middle positions of the four sides of the
使用时,先按产品型号将四个限位块17旋转至对应位置,对齐塑料板19上的轮廓线29,再将定位销13插入第一销孔26和第二销孔28内进行限位。之后,就可以将起吊的碟簧液压操动机构30放入托盘11上四个限位块17围成的空间内,如图6所示,同时可以利用吊耳12对放置后的碟簧液压操动机构30进行捆扎,从而保证产品的安全、可靠转运。When in use, first rotate the four
本转运装置具有结构简单,操作方便,通用性强等优点。一方面解决了产品转运过程中发生磕碰及倾倒风险高的问题;另一方面产品通过转运装置运输,可按需一次发运多台产品,提高了转运车辆车厢的空间利用率,即提高了产品的转运效率。The transfer device has the advantages of simple structure, convenient operation, strong versatility and the like. On the one hand, it solves the problem of high risk of bumping and dumping in the process of product transfer; on the other hand, the product is transported through the transfer device, and multiple products can be shipped at one time as needed, which improves the space utilization rate of the transfer vehicle compartment, that is, improves the product’s safety. transfer efficiency.
本实用新型碟簧液压操动机构转运装置的实施例2:Embodiment 2 of the utility model disc spring hydraulic operating mechanism transfer device:
本实施例与实施例1的区别在于,实施例1中,托盘上设有竖轴,限位块上设有供竖轴穿过的轴孔,竖轴上于限位块的上方螺纹连接有限位螺母。本实施例中,限位块上设有竖轴,托盘上设有供竖轴穿过的轴孔,竖轴上于托盘的下方螺纹连接有限位螺母。The difference between this embodiment and Embodiment 1 is that in Embodiment 1, a vertical shaft is provided on the tray, and a shaft hole for the vertical shaft to pass is provided on the limiting block. bit nut. In this embodiment, the limiting block is provided with a vertical shaft, the tray is provided with a shaft hole through which the vertical shaft passes, and the vertical shaft is screwed with a limiting nut under the tray.
本实用新型碟簧液压操动机构转运装置的实施例3:Embodiment 3 of the utility model disc spring hydraulic operating mechanism transfer device:
本实施例与实施例1的区别在于,实施例1中,轴孔内设有套设在竖轴上的转筒。本实施例中,轴孔的孔壁上胶粘有聚四氟乙烯套。在其他实施例中,竖轴的外周面上胶粘有聚四氟乙烯套。The difference between this embodiment and embodiment 1 lies in that in embodiment 1, a rotating drum sleeved on the vertical shaft is arranged in the shaft hole. In this embodiment, a polytetrafluoroethylene sleeve is glued on the hole wall of the shaft hole. In other embodiments, a polytetrafluoroethylene sleeve is glued on the outer peripheral surface of the vertical shaft.
本实用新型碟簧液压操动机构转运装置的实施例4:Embodiment 4 of the utility model disc spring hydraulic operating mechanism transfer device:
本实施例与实施例1的区别在于,实施例1中,限位块上设有第一销孔,第一销孔与限位弧面一一对应,托盘上设有第二销孔,在限位弧面转动到位时该限位弧面所对应的第一销孔与第二销孔对齐,以供定位销插入。本实施例中,不设置第一销孔和第二销孔,通过人手定位限位块的位置。The difference between this embodiment and Embodiment 1 is that in Embodiment 1, the first pin hole is provided on the limiting block, and the first pin hole corresponds to the limiting arc surface one by one, and the second pin hole is provided on the tray. When the limiting arcuate surface rotates in place, the first pin hole corresponding to the limiting arcuate surface is aligned with the second pin hole for insertion of the positioning pin. In this embodiment, the first pin hole and the second pin hole are not provided, and the position of the limiting block is manually positioned.
本实用新型碟簧液压操动机构转运装置的实施例5:Embodiment 5 of the utility model disc spring hydraulic operating mechanism transfer device:
本实施例与实施例1的区别在于,实施例1中,托盘上连接有链条,定位销连接在链条上。本实施例中,托盘上连接有绳索,定位销连接在绳索上。在其他实施例中,定位销可以独立设置,并在托盘上设置专用的定位销盒。The difference between this embodiment and Embodiment 1 is that in Embodiment 1, a chain is connected to the pallet, and the positioning pin is connected to the chain. In this embodiment, ropes are connected to the tray, and the positioning pins are connected to the ropes. In other embodiments, the positioning pins can be set independently, and a dedicated positioning pin box is set on the pallet.
本实用新型碟簧液压操动机构转运装置的实施例6:Embodiment 6 of the utility model disc spring hydraulic operating mechanism transfer device:
本实施例与实施例1的区别在于,实施例1中,托盘上固定有塑料板,塑料板上设有用于对应不同尺寸的碟簧液压操动机构底部的轮廓线。本实施例中,不设置塑料板,托盘上设有用于对应不同尺寸的碟簧液压操动机构底部的轮廓线。The difference between this embodiment and embodiment 1 is that in embodiment 1, a plastic plate is fixed on the tray, and the plastic plate is provided with contour lines corresponding to the bottom of the disc spring hydraulic operating mechanism of different sizes. In this embodiment, no plastic plate is provided, and the tray is provided with contour lines corresponding to the bottom of the disc spring hydraulic operating mechanism of different sizes.
以上所述,仅为本实用新型的较佳实施例,并不用以限制本实用新型,本实用新型的专利保护范围以权利要求书为准,凡是运用本实用新型的说明书及附图内容所作的等同结构变化,同理均应包含在本实用新型的保护范围内。The above is only a preferred embodiment of the utility model, and is not intended to limit the utility model. The scope of patent protection of the utility model is subject to the claims. Equivalent structural changes should be included in the protection scope of the present utility model in the same way.
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