CN219212049U

CN219212049U - Full-automatic welding equipment

Info

Publication number: CN219212049U
Application number: CN202223481763.1U
Authority: CN
Inventors: 吕晓军; 黄生富
Original assignee: Yida New Technology Power Supply Zhuhai Co ltd
Current assignee: Yida New Technology Power Supply Zhuhai Co ltd
Priority date: 2022-12-24
Filing date: 2022-12-24
Publication date: 2023-06-20
Anticipated expiration: 2032-12-24

Abstract

The utility model relates to full-automatic welding equipment which is provided with upright posts, a workbench, a placing table, a mechanical arm and an industrial dust collector body, wherein the four upright posts are respectively and vertically fixed at four top angles of the lower surface of the workbench, the placing table is fixed at the middle of the upper surface of the workbench, and the surface of the back part of each upright post is fixedly provided with a mounting plate; the mechanical arm is arranged on the upper surface of the mounting plate, and the industrial dust collector body is arranged on the upper surface of the mounting plate and positioned on one side of the mechanical arm; the end of the mechanical arm is provided with a mounting seat, the lower end of the mounting seat is provided with a welding head, the lower end of the mounting seat is provided with a horn-shaped dust hood around the welding head, and the dust hood is connected with a dust suction pipe. Can inhale the dust that welding head welding process produced to this internal, avoid the dust to fly away at will and cause the pollution, the electro-magnet will place the welding slag that platform surface and workstation upper surface are located and place the platform department and drop around and inhale in the below, realize the clearance to the welding slag, guarantee equipment health condition, equipment structural layout is reasonable, and the practicality is high.

Description

Full-automatic welding equipment

Technical Field

The utility model relates to the technical field of welding equipment, in particular to full-automatic welding equipment.

Background

Along with the development of the automatic processing industry, automatic welding equipment gradually replaces traditional manual welding, and an automatic welding machine existing in the market at present mainly comprises a workbench, a part placing table, an industrial robot (generally adopting a mechanical arm) and a welding head, and the industrial robot drives the welding head to weld the part to be welded placed on the part placing table, so that the welding efficiency is greatly improved.

In the welding process of the part by using the welding head, welding slag can be formed on the surface of the part, so that welding quality is guaranteed, the welding slag on the part needs to be removed, the falling welding slag rolls on the surface of the workbench and the surface of the placing table, the welding slag with smaller volume is difficult to clean, the table top is polluted, a large amount of dust is generated, the workshop environment is polluted, and the health of workers is not benefited.

Disclosure of Invention

The utility model aims to provide full-automatic welding equipment capable of processing welding slag and dust.

In order to achieve the above purpose, the present utility model provides the following technical solutions.

The full-automatic welding equipment comprises upright posts, a workbench, a placing table, a mechanical arm and an industrial dust collector body, wherein the four upright posts are respectively and vertically fixed at four top corners of the lower surface of the workbench, the placing table is fixed at the middle of the upper surface of the workbench, and a mounting plate is fixed on the surface of the back of the upright post; the mechanical arm is arranged on the upper surface of the mounting plate, and the industrial dust collector body is arranged on the upper surface of the mounting plate and positioned on one side of the mechanical arm; the end part of the mechanical arm is provided with a mounting seat, the lower end of the mounting seat is provided with a welding head, the lower end of the mounting seat is provided with a horn-shaped dust hood around the welding head, the dust hood is connected with a dust suction pipe, and the tail end of the dust suction pipe is communicated with the air inlet end of the industrial dust collector body; a guide block is arranged on the upper surface of the workbench between the placing table and the mounting plate, a suspension bracket crossing the placing table is arranged above the guide block, and an electromagnet is arranged on the lower surface of the suspension bracket; the guide block is provided with a translation mechanism for driving the suspension to move along the length direction of the guide block.

Therefore, when welding, the industrial dust collector body starts to work, the air suction effect can be generated at the dust hood by combining the flow guide effect of the dust suction pipe, dust generated by welding processing of the welding head can be sucked into the industrial dust collector body, pollution caused by random scattering of the dust is avoided, the health of workers is guaranteed, the dust hood is arranged around the welding head, meanwhile, the dust hood is in a horn shape, a powerful suction effect is formed, the suction effect on the dust is improved, the welding slag is generated on a part by workers in the welding process and knocked off, part of the welding slag rolls off to the surfaces of the placing table and the working table, after the welding processing is finished, the part is taken down from the placing table, then the translation mechanism drives the suspension to move from one side to the other side above the placing table, simultaneously, the electromagnet is electrified to generate magnetism, the welding slag dropping from the place table surface and the upper surface of the working table is located at the place table, the position below the electromagnet is avoided, the cleaning of the welding slag is realized, the magnetic suction effect generated by the electromagnet, the small-size welding slag can be magnetically sucked, the quality of the welding slag is guaranteed, the equipment structure is reasonable, and the practicability is high.

Further, the translation mechanism comprises a guide groove arranged above the guide block, a threaded rod rotatably arranged in the guide groove, a movable seat engaged with the threaded rod and fixed on the surface of one side end part of the guide block; the end part of one side of the threaded rod penetrates through the outside of the guide block and is fixedly connected with the output end part of the driving motor in a coaxial way; the movable seat is arranged in the guide groove in a limiting sliding manner, and the suspension is fixed on the movable seat.

The threaded rods can be driven to rotate forward and backward respectively through the power-on work of the driving motor, the rotating threaded rods are meshed to drive the movable seat to slide back and forth along the guide grooves, and therefore the suspension and the electromagnet are driven to pass through the upper portion of the workbench and the upper portion of the placing table, and the magnetic cleaning of welding slag is achieved.

Further, a through blanking port is arranged on one side of the workbench, which is positioned on the placing table, a collecting box is arranged below the workbench, and an opening of the collecting box corresponds to the blanking port.

After the suspension drives the electromagnet to move to the upper part of the blanking port from one side far away from the blanking port, the outage magnetic force of the electromagnet disappears, and the welding slag below the electromagnet vertically falls into the collecting box under the action of gravity, so that the effect of collecting the welding slag is achieved, the welding slag below the electromagnet can be cleaned, and meanwhile the welding slag is convenient to concentrate.

Further, the dust suction pipe adopts a corrugated pipe and is fixed on the outer wall of the mechanical arm through a rolling belt.

The corrugated pipe is adopted as the dust collection pipe, the dust collection pipe is easy to pull, bend and deform, the dust collection pipe is fixed on the mechanical arm through the rolling belt, the synchronous deformation of the dust collection pipe along with the movement of the mechanical arm is ensured, and the phenomenon that the dust collection pipe is scattered randomly to influence the normal operation of the device is avoided.

Further, the distance between the lower surface of the electromagnet and the upper surface of the placing table is 5-10mm.

The lower surface of the electromagnet is 5-10mm away from the upper surface of the placing table, so that the electromagnet is close to the placing table, and the magnetic attraction effect on welding slag is ensured.

Further, the lower end of the welding head extends to the lower part of the dust hood.

The welding head stretches out from the suction hood lower extreme, guarantees that the welding head can normally accomplish the welding work, avoids the suction hood to produce the influence of sheltering from to the welding joint work.

Drawings

FIG. 1 is a schematic perspective view of the whole structure of the present utility model;

FIG. 2 is a second perspective view of the overall structure of the present utility model;

FIG. 3 is a schematic view of a translation mechanism according to the present utility model;

fig. 4 is an enlarged schematic view of the structure at a in fig. 2.

In the figure: 1. a column; 2. a work table; 21. a blanking port; 3. a placement table; 4. a mounting plate; 5. a mechanical arm; 51. a mounting base; 52. a welding head; 6. an industrial cleaner body; 61. a dust collection pipe; 62. a dust hood; 7. a guide block; 71. a guide groove; 72. a threaded rod; 73. a movable seat; 74. a driving motor; 8. a collection box; 9. a suspension; 91. an electromagnet.

Detailed Description

The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.

Referring to fig. 1-4, the full-automatic welding device provided by the utility model comprises upright posts 1, a workbench 2, a placement table 3, a mechanical arm 5 and an industrial dust collector body 6, wherein the four upright posts 1 are respectively and vertically fixed at four top angles of the lower surface of the workbench 2, the placement table 3 is fixed at the middle of the upper surface of the workbench 2, and a mounting plate 4 is fixed on the surface of the back of the upright post 1; the mechanical arm 5 is arranged on the upper surface of the mounting plate 4, and the industrial dust collector body 6 is arranged on the upper surface of the mounting plate 4 and positioned on one side of the mechanical arm 5; the end part of the mechanical arm 5 is provided with a mounting seat 51, the lower end of the mounting seat 51 is provided with a welding head 52, the lower end of the mounting seat 51 is provided with a horn-shaped dust hood 62 surrounding the welding head 52, the dust hood 62 is connected with a dust suction pipe 61, and the tail end of the dust suction pipe 61 is communicated with the air inlet end of the industrial dust collector body 6; a guide block 7 is arranged on the upper surface of the workbench 2 between the placement table 3 and the mounting plate 4, a suspension 9 crossing the placement table 3 is arranged above the guide block 7, and an electromagnet 91 is arranged on the lower surface of the suspension 9; the guide block 7 is provided with a translation mechanism for driving the suspension 9 to move along the length direction of the guide block 7.

When the device is used for welding, the part to be welded is placed on the placing table 3, the welding head 52 is driven to move through the operation of the mechanical arm 5, the part to be welded can be welded, the industrial dust collector body 6 is started to work while welding, the air suction effect can be generated at the dust suction hood 62 by combining the diversion effect of the dust suction pipe 61, dust generated by the welding process of the welding head 52 can be sucked into the industrial dust collector body 6, the dust is prevented from being scattered randomly to cause pollution, the health of workers is ensured, the dust suction hood 62 is arranged around the welding head 52, meanwhile, the dust suction hood 62 is in a horn shape, a strong suction effect is formed, the suction effect on the dust is improved, the workers can generate welding slag on the part in the welding process, part of welding slag is rolled off to the surfaces of the placing table 3 and the working table 2, after the welding process is finished, the part is taken down from the placing table 3, then the suspension 9 is driven to move from one side to the other side above the placing table 3 through the translation mechanism, meanwhile, the electromagnet 91 is electrified to generate magnetism, the surface of the placing table 3 and the upper surface of the working table 2 is positioned at the position of the place table 3 to drop the position around the welding slag, the position of the electromagnet is located on the side, the welding slag is sucked down, the volume of the electromagnet 91 is ensured, the welding slag is small, the welding slag cleaning effect is ensured, and the welding slag cleaning effect can be cleaned.

Specifically, the translation mechanism includes a guide groove 71 provided above the guide block 7, a threaded rod 72 rotatably installed in the guide groove 71, a moving seat 73 engaged with and sleeved on the threaded rod 72, and a driving motor 74 fixed on one side end surface of the guide block 7; one end of the threaded rod 72 extends through the outside of the guide block 7 and is fixedly connected with the output end of the driving motor 74 in a coaxial manner; the movable seat 73 is arranged in the guide groove 71 in a limiting sliding manner, and the suspension 9 is fixed on the movable seat 73. The threaded rod 72 can be driven to rotate forward and backward respectively through the energizing operation of the driving motor 74, and the rotating threaded rod 72 is meshed with the driving moving seat 73 to slide back and forth along the guide groove 71, so that the suspension 9 and the electromagnet 91 are driven to pass through the upper parts of the workbench 2 and the placing table 3, and the magnetic cleaning of welding slag is realized.

Specifically, a through blanking port 21 is arranged on one side of the worktable 2, which is positioned on the placing table 3, a collecting box 8 is arranged below the worktable 2, and an opening of the collecting box 8 corresponds to the blanking port 21. After the suspension 9 drives the electromagnet 91 to move to the upper part of the blanking port 21 from one side far away from the blanking port 21, the power-off magnetic force of the electromagnet 91 disappears, and the welding slag below the electromagnet 91 vertically falls into the collecting box 8 under the action of gravity, so that the effect of collecting the welding slag is realized, the welding slag below the electromagnet 91 can be cleaned, and meanwhile, the welding slag is convenient to concentrate.

Specifically, the dust suction pipe 61 is a corrugated pipe, and the dust suction pipe 61 is fixed on the outer wall of the mechanical arm 5 through a rolling belt. The corrugated pipe is adopted as the dust collection pipe 61, the effect of easy pulling, bending and deformation is achieved, the dust collection pipe 61 is fixed on the mechanical arm 5 through the rolling belt, the synchronous deformation of the dust collection pipe 61 along with the movement of the mechanical arm 5 is guaranteed, and the phenomenon that the dust collection pipe 61 is scattered randomly to influence the normal operation of the device is avoided.

Specifically, the distance between the lower surface of the electromagnet 91 and the upper surface of the placement table 3 is 5-10mm. The lower surface of the electromagnet 91 is 5-10mm away from the upper surface of the placing table 3, so that the electromagnet 91 is close enough to the placing table 3, and the magnetic attraction effect on welding slag is ensured.

Specifically, the lower end of the weld head 52 extends below the hood 62. The welding head 52 extends out of the lower end of the dust hood 62, so that the welding head 52 can normally finish welding work, and shielding influence of the dust hood 62 on the welding head 52 is avoided.

The foregoing detailed description of the utility model has been presented in conjunction with a specific embodiment, and it is not intended that the utility model be limited to such detailed description. Several equivalent substitutions or obvious modifications will occur to those skilled in the art to which this utility model pertains without departing from the spirit of the utility model, and the same should be considered to be within the scope of this utility model as defined in the appended claims.

Claims

1. Full-automatic welding equipment has stand (1), workstation (2), places platform (3), arm (5) and industry dust catcher body (6), its characterized in that:

the four stand columns (1) are respectively and vertically fixed at four top angles of the lower surface of the workbench (2), the placing table (3) is fixed at the middle of the upper surface of the workbench (2), and the mounting plate (4) is fixed on the surface of the back of the stand column (1);

the mechanical arm (5) is arranged on the upper surface of the mounting plate (4), and the industrial dust collector body (6) is arranged on the upper surface of the mounting plate (4) and is positioned on one side of the mechanical arm (5);

the end part of the mechanical arm (5) is provided with a mounting seat (51), the lower end of the mounting seat (51) is provided with a welding head (52), the lower end of the mounting seat (51) is provided with a horn-shaped dust hood (62) around the welding head (52), the dust hood (62) is connected with a dust suction pipe (61), and the tail end of the dust suction pipe (61) is communicated with the air inlet end of the industrial dust collector body (6);

a guide block (7) is arranged between the placing table (3) and the mounting plate (4) on the upper surface of the workbench (2), a suspension bracket (9) crossing the placing table (3) is arranged above the guide block (7), and an electromagnet (91) is arranged on the lower surface of the suspension bracket (9);

the guide block (7) is provided with a translation mechanism for driving the suspension (9) to move along the length direction of the guide block (7).

2. A fully automatic welding apparatus according to claim 1, wherein:

the translation mechanism comprises a guide groove (71) arranged above the guide block (7), a threaded rod (72) rotatably arranged in the guide groove (71), a moving seat (73) engaged and sleeved on the threaded rod (72) and a driving motor (74) fixed on the surface of one side end part of the guide block (7);

one side end part of the threaded rod (72) penetrates through the guide block (7) and is fixedly connected with the output end part of the driving motor (74) in a coaxial way;

the movable seat (73) is arranged in the guide groove (71) in a limiting sliding mode, and the suspension (9) is fixed on the movable seat (73).

3. A fully automatic welding apparatus according to claim 2, wherein:

the workbench (2) is provided with a through blanking port (21) at one side of the placing table (3), a collecting box (8) is arranged below the workbench (2), and an opening of the collecting box (8) corresponds to the blanking port (21).

4. A fully automatic welding apparatus according to claim 1, wherein:

the dust suction pipe (61) is a corrugated pipe, and the dust suction pipe (61) is fixed on the outer wall of the mechanical arm (5) through a rolling belt.

5. A fully automatic welding apparatus according to claim 1, wherein:

the distance between the lower surface of the electromagnet (91) and the upper surface of the placing table (3) is 5-10mm.

6. A fully automatic welding apparatus according to claim 1, wherein:

the lower end of the welding head (52) extends to the lower part of the dust suction cover (62).